trailer axle maintenance manual - norwoodsales.com · traxium trailer axle can be found on the...
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$2.00 TMS-MMTA103.29.2017
TrailerAxleMaintenanceManual
MaintenanceManualTableofContents
TableofContents PageExplodedView.............................................................................................................................................1
Section1:GeneralInformation...................................................................................................................3
GeneralWarnings............................................................................................................................3
DescriptionofAxleModels..............................................................................................................3
Identifications..................................................................................................................................4
Section2:Installation..................................................................................................................................5
AxleInstallationGuideline...............................................................................................................5
AxlePositioning...............................................................................................................................5
BrakeChamberMounting...............................................................................................................7
Suspension.......................................................................................................................................7
Welding............................................................................................................................................7
AxleAlignment.................................................................................................................................7
WheelEndInstallation.....................................................................................................................7
Section3:BrakeService...............................................................................................................................8
BrakeServiceInspection..................................................................................................................8
RemovalandDisassembly...............................................................................................................9
InstallandAssembly......................................................................................................................11
Lubrication.....................................................................................................................................14
Section4:TorqueSpecification.................................................................................................................16
Section4:AxleLoadRating.......................................................................................................................17
LoadsAppliedtoTrailerAxle.........................................................................................................17
AxleRatingforMechanicalSuspension.........................................................................................18
AxleRatingforAirSuspension.......................................................................................................19
AxleRatingCharts...................................................................................................................20-23
MaintenanceManualExplodedView
1
ExplodedView:P-SeriesSpindleshown.
N-SeriesSpindle
MaintenanceManualExplodedView
2
MaintenanceManualSection1-GeneralInformation
3
AboutthisManual
MaintenanceandserviceproceduresoutlinedinthismanualapplytoTraxiumtraileraxle.
Informationcontainedinthismanualissubjecttochangewithoutnotice.
GeneralWarnings
BeforeYouBegin
1. Readandunderstandallinstructionsandproceduresbeforeservicingcomponents.
2. Topreventseriouspersonalinjuryalwaysweareyeprotectionandappropriatepersonalprotectionequipmentwhenperformingbrakemaintenanceorservice.
3. Useofspecialtoolswillaidinperformingserviceandmaintenanceaswellashelpavoidseriouspersonalinjuryanddamagetocomponents.
4. Followallwarningandcautionmessagesinthispublicationtopreventpersonalinjuryand/ordamagetocomponents.
5. Followyourcompany'sguidelineswhenperformingdiagnostic,maintenance,serviceorinstallationprocedures.
VehiclePreparation
1. Parkthevehicleonlevelsurface.Settheparkingbrakeandblockthewheelstopreventthevehiclefrommoving.
2. Raisethetrailerandsupportvehiclebyplacingsafetystandsundereachaxlespringseat.Donotworkunderavehiclesupportedonlybyjacks.
3. Foraxlesequippedwithspringbrakechambers,compressandlockthespringstopreventthemfromactuating.
4. Disengagebrakesbyusingthemanualadjustingnutontheslackadjustersuntiltheliningsclearthedrums
AutomaticSlackAdjusters(ASAs)
Automaticslackadjusterinstallation,maintenanceandserviceshouldbeperformedaccordingtomanufacturer'srecommendedprocedures.
ForadditionalinformationregardingslackadjustersrefertoTMCRP609.
DescriptionofAxleModelsBeamDesign
AXNtraileraxlesareavailableinfollowingbeamdesignsvariations.
§ Straightbeam-TAmodel(Figure1.1)§
§ DropAxle-TADmodel(Figure1.2)
SpindleDesign
-Nseries(tapered)orPseries(parallel)spindlesdesignswithstandardretentionhardware.
Brakes
-Cambrakes
Figure1.1
Figure1.2
MaintenanceManualSection1-GeneralInformation
4
Identification
IdentificationTag
AlltheinformationneededtoidentifyaspecificTraxiumtraileraxlecanbefoundontheidentificationtaglocatedatthecenteroftheaxlebeam.IDtagisstampedwithtraileraxlepartnumber,serialnumber,manufacturedateandnominalbeamrating(Figure1.3).
§
§ Partnumberiscomposedoflettersandnumbersforexample,TA225T67E7751001.Itcontainsinformationregardingaxleassembly.
§ SerialnumberiscomposedoflettersandnumbersforexampleC10D00001.Itisusedtoidentifyindividualtraileraxle.
§ ManufacturedateisindicatedbyMM/DD/YY.
§ Nominalbeamratingisspecifiedinpounds.
TrailerAxleModelNomenclature
PartnumbercomposedoflettersandnumbersfoundontheIDtagisusedtoidentifyanaxlemodel.Theselettersandnumberscorrespondtoinformationregardingbeamdesign,nominalbeamrating,spindletype,brakesizeandtype,trackandvariantrelatedtoatraileraxlemodel.
Figure1.3
WheelEndInstallation,AdjustmentandMaintenanceProcedures
PleaserefertoTechnology&MaintenanceCouncil(TMC)RecommendedMaintenancePracticeGuidelinesasFollows:
• WheelBearingAdjustmentProcedures:RefertoTMCRP618• WheelSealandBearingRemoval,InstallationandMaintenance:RefertoTMCRP622• RecommendationsforWheelEndLubrication:RefertoTMCRP631
MaintenanceManualSection2-Installation
5
InstallationFollowallwarningandcautionmessagesinthispublicationtopreventpersonalinjuryand/ordamagetocomponents.
Warning!Topreventseriouseyeinjuryalwaysweareyeprotectionwhenperformingbrakemaintenanceorservice
Parkthevehicleonlevelsurface.Settheparkingbrakeandblockthewheelstopreventthevehiclefrommoving.
Supportvehiclebyplacingsafetystandsundereachaxlespringseat.Donotworkunderavehiclesupportedonlybyjacks.Jackscanslipandfallovercausingseriouspersonalinjuryanddamageaxlecomponents.
AxleInstallationGuideline
1. Locatethetopandfrontofaxle(refertoproceduresinAxlePositioninginthissection).
2. Verifythatthebracketsfittheaxlecorrectly,thenweldthesuspensionbrackettotheaxle(refertoWeldingSection)
3. Positiontheaxleunderthevehicleandtightenthesuspensioninstallationfasteners.Followtherecommendedprocedurestopreventovertorquingofthefasteners.Finaltighteningmustbeperformedusingacalibratedtorquewrenchtothetorquevaluespecifiedbythemanufacturer.
4. Inspecttheassemblytoensurethat:
a. Suspensionspringsarelocatedcorrectlyontheirwearpads.
b. Sufficientclearanceexistsbetweentheaxleandvehiclecomponentsfor
bothloadedandunloadedconditions.
c. Allfastenersaretightenedtocorrecttorquevalues.
5. Afteraninitialbreak-inperiodandduringregularintervals,inspectallsuspensionfastenerstoensurethatcorrecttorquevaluesarebeingmaintainedaccordingtomanufacturer'sspecifications.
AxlePositioningCaution!Followtheseinstructionstocorrectlypositionanaxle.Incorrectlypositionedaxleorbrakecomponentsweldsthatareinunauthorizedlocationcancauseanaxletocrack.Incorrectlypositionedaxlecancauseincorrectaxlecamberortoeresultinginexcessivetirewear.Damagetoothercomponentscanalsoresult.AxleTopandBottom
1. OnaxlesbuiltWITHtopcenterhole,thepartiallydrilled0.31"diameterholeidentifiesthetopoftheaxle(Figure2.1).
2. OnaxlesbuiltWITHOUTthetopcenterhole,theaxlecanberotated180degreesandaxletopandbottomareinterchangeable.
TopCenterHoleLocation
Figure2.1
MaintenanceManualSection2-Installation
6
Camshaftrotation
AxleFrontandRear
1. Onaxlesbuiltwithtopcenterhole,theIDtagislocatedtowardstherearoftheaxle.
2. Onaxlesbuiltwithouttopcenterhole,axlecanberotated180degreesandaxlefrontandrearareinterchangeable.Refertobrakeinstallationguidelineregardingthesemodels.
BrakeOrientation
Traileraxlesshouldbeinstalledsothatthecamshaftrotatesinthesamedirectionasthetireswhenthevehicleismovingforward(Figure2.2).
AxleRotation
NonCamberedAxles
1. Onaxlesbuiltwithtopcenterhole,locatethetopcenterholewithin20degreesfromverticalcenterlineandlocatethebrakehardwarewithin20degreesfromhorizontalcenterline(Figure2.3).
2. Onaxlesbuiltwithouttopcenterhole,locatethebrakehardwarewithin20degreesofhorizontalcenterline.
CamberedAxles
Allcamberedaxlesarebuiltwiththetopcenterhole.Camberedaxlesmustbeinstalledsothatthetopcenterholelocatedattheexacttopposition.
Camshaftrotation
ForwardWheelRotation
Correct Incorrect
ForwardWheelRotation
Figure2.2
Figure2.3
Engineeringapprovalrequiredforlocatingaxleinthearea.*°
MaintenanceManualSection2-Installation
7
BrakeChamberMounting
Installtheairchamberinthemountingholesinthechamberbracketaccordingtotheslackadjusterlengthrequired.(Figure2.4)
SlackAdjusterLength
BrakeAirChamberMountingLocations
15”or16.5”Brake
12.25”Brake
5" A-A A-BorB-A
5.5" A-BorB-A B-B
6" B-B B-CorC-B
6.5" B-CorC-B C-C
7" C-C –
Suspension
Caution!
U-boltsmustbetightenedtothemanufacturer'sspecifications.OvertightenedU-boltscandamagetheaxleatthepointwheretheboltscontacttheaxle.
Traileraxlesuspensioninstallation,maintenanceandserviceshouldbeperformed
accordingtosuspensionmanufacturer'sspecification.
ForadditionalinformationrefertoTMCRP728.Welding
Warning!
Incorrectweldingmethodsandweldinunauthorizedlocationcanleadtoreductioninfatiguelifeofthetraileraxle.Seriouspersonalinjurycanresult.
RefertoTMCRP728forinformationregardingweldingonthetraileraxle.
AxleAlignment
Caution!
Incorrectlypositionedaxlecancauseincorrectaxlecamberortoeresultinginexcessivetirewear.Damagetoothercomponentscanalsoresult.
RefertoTMCRP708regardingtraileraxlealignment.
WheelEndInstallation
Wheelendcomponentsmustbecorrectlyinstalledandperiodicallyinspectedtoensureoptimalperformanceofthetraileraxle.
RefertoTMCRP618,622,and631regardinginstallation,serviceandmaintenanceofwheelendcomponents.
Figure2.4
AXN Heavy Duty • 5534 National Turnpike • Louisville, KY 40214 • USA 502.361.2047 • www.axnheavyduty.com
Three Cotter Pin Holes
Wheel Bearing Adjustment Procedure using P-series Castellated Spindle Nut
The AXN Pl series single nut model consists of a washer, castellated nut and cotter pin.
Use the following procedure to adjust the wheel bearings: 1. Install the washer and castellated nut.
Tighten the nut to 200 lb-‐ft (271 N-‐m) whilerotating the wheel end in both directions.
2. Completely loosen the nut, then tighten it to50 lb-‐ft (68 N-‐m) while rotating the wheelend in both directions.
3. Loosen the nut 1/8 to 1/6 turn. Do notinclude socket backlash in the 1/8 to 1/6turn.
Caution! Always replace used cotter pins with new ones when servicing the axle spindle. Failure to do so can result in damage to components.
4. Install a new cotter pin into the axle spindlehole, but do not bend.
Warning! You must adjust wheel bearing end play to within 0.001-‐0.005-‐inch (0.025-‐0.127 mm). Loss of wheel-‐end components, serious personal injury and damage to components can result.
5. Check the end play using procedure detailedin the steps below. If end play falls within0.001-‐0.005-‐inch (0.025-‐0.127 mm), go toStep 6.
If end play does not meet this requirement:
A. Remove the cotter pin.
B. Tighten or loosen the castellated nut asrequired to achieve the correct end play.
C. Install the cotter pin.
D. Check end play.
E. Continue to adjust until the end playmeets specifications.Then go to Step 6.
6. Bend one leg of the cotter pin 90 degrees.Do not bend both legs.
Caution! When you install a new cotter pin into the axle spindle hole, only bend one leg of the pin 90 degrees. If you bend both cotter pin legs in the same direction, the cotter pin can fall out of the spindle, resulting in damage to components.
MaintenanceManualSection2-Installation
MaintenanceManualSection3-BrakeService
8
BrakeServiceInspection
1. Inspectbrakeshoeanchorpins,rollersandbushingsforwearanddamage.Replaceasrequired.
2. Inspectbrakeshoe"D"holesforwearanddamage.Replaceasrequired.
3. Inspectreturnandretainingspringsforanyrelaxationinthecoilsandwearinthehooks.Replaceasrequired.
Useofnewreturnandretainingspringsarehighlyrecommendedwhenservicingdrumbrakes.
4. Inspectbrakeliningsforwear.Ifworntowearindicator,replaceasanaxleset.
5. Checkcamshaftforup-downandside-sideendplay.Ifendplayismorethan0.030"(0.76mm)ineitherdirection,replacethecamshaftbushingsorcamshaft.(Figure3.1)
6. Checkcamshaftforaxialendplay.Ifendplayismorethan0.060"(1.52mm),replacecamshaftand/orbushingsasrequired.(Figure3.2)
Figure3.1
Figure3.2
CHECKUP-DOWN/SIDE-SIDEENDPLAY
CHECKAXIALENDPLAY
MaintenanceManualSection3-BrakeService
9
RemovalandDisassembly
BrakeShoeAssemblyRemoval
Usecautionwhenhandlingbrakecomponentsastheycouldcontainasbestosandnonasbestosfibers.
1. Removethetworetainingsprings.(Figure3.3)
2. Pushdownonthebottombrakeshoeanddisengageitfromtheanchorpin.Movethebottombrakeshoetotheoutboardsideofthebrakespider(Figure3.4).
3. Liftupthetopbrakeshoeanddisengageitfromtheanchorpinthenremovebrakeshoeassembly(stillconnectedbythereturnspring)fromthebrakespider(Figure3.5).
4. Removethereturnspringfromthetopandbottombrakeshoe.
5. Removebrakeshoerollerbycarefullypullingontheretainingclip.
6. RemovetheAnchorpin.
Figure3.3
RemoveRetainingSpring
Figure3.5
Figure3.4
Liftup
PushDown
MaintenanceManualSection3-BrakeService
10
CamshaftandBushingRemoval
1. Removetheclevispinconnectingtheslackadjustertothebrakechamberpushrodclevis.
2. Movetheslackadjusterawayfromtheclevisbyrotatingtheadjustingnut(Figure3.6).
3. Removesnapringattheendofthecamshaftsplineandremovetheslackadjusterfromthecamshaftspline.
4. Removethesnapringatthespiderendandremovecamshaftfromthebrakespider.
5. Removealltheloosepartsincludingsealsandwashersfromthecamshaftandretainerbore(figure3.8).
6. Useacorrectsizedrivertodrivethebushingsoutoftheretainerbore.Usecaretopreventdamagetotheretainerbore(Figure3.7).
7. Removethebushingassemblyattheslackadjusterendbyremovingthefourcapscrews.
Figure3.6
MoveSlackAdjusterawayfrompushrodclevis
Figure3.7
Figure3.8
CAMSHAFT
WASHER
BUSHINGASSEMBLY
WASHERSPACER
BUSHING
SEALSEAL
SLACKADJUSTER
WASHER
SNAPRING
Driver
MaintenanceManualSection3-BrakeService
11
InstallandAssembly
BushingandSealinstallattheSpiderEnd.
1. Drivethemetalbushingintotheretainerboreuntilthebushingiscenteredintheretainer(Figure3.9).
2. Installthegreasesealoneachsideofthebushingwiththeseallipsfacingtowardtheslackadjuster.
BushinginstallattheSlackAdjusterEnd
Installthebushingassemblybytighteningfourcapscrewsto25-35lb-ft(34-48N•m)(Figure3.10).
Camshaftinstall
1. Cleantheentirecamshaft,thispreventsthebushingfrombeingcontaminatedwhenthecamshaftispushedthroughthebushing.
2. Applylightgreasetothecamshaftbushingandjournals.
3. Installalargerectangularwasherontothecamshaft.
4. Installthecamshaftbypushingthroughthebushingatthespiderend.Donotpushthroughthebushingattheslackadjusterend.
5. Installawasherasneededontothecamshaft.
6. Installthecamshaftbypushingthroughthebushingassemblyattheslackadjusterend.
7. Installthesnapringontothecamshaftatthespiderend.
Turnthecamshaftbyhandtoensurethatitisinstalledcorrectly.
Figure3.9
Figure3.10
CentertheBushingintheretainer
FourCapscrewsRequired
SlackAdjuster
GreaseSeal
GreaseSeal
Figure3.11
Camshaft
Washer
Washer
SnapRing
MaintenanceManualSection3-BrakeService
12
8. Applyanti-seizecompoundtothecamshaftandslackadjusterspline.
9. Installtheslackadjusterbyinstallingonewasheroneachsideoftheslackadjusterandinstallthesnapring.
10. Usingtheslackadjustermanualadjustingnutaligntheholeintheslackadjusterwiththeholeinthepushrodclevisonthebrakechamber.
11. Applyanti-seizecompoundtotheclevisandinstallthroughtheholeinthepushrodclevisandslack.Secureusingacotterpin.
12. Applygreasetothegreasefittingatthespiderandbushingassemblyuntilnewgreasepurgesfromalltheseals(3.11).
GREASEFITTING
Figure3.11
MaintenanceManualSection3-BrakeService
13
BrakeShoeAssemblyandInstall
1. Lubricateinsidetheanchorpinbushingsandinstallanchorpin.
2. Lubricatetheanchorpinandbrakeshoerollerswheretheytouchthebrakeshoe.
3. Installbrakeshoerolleronbothtopandbottombrakeshoesbypressingtheearoftheretainerclipandfittingtheretainerbetweenbrakeshoewebs.Pushtheretainingclipintothebrakeshoesuntiltheearslockinholesinthebrakeshoewebs.
4. Placethetopbrakeshoeinpositiononthetopanchorpinandcamshaftheadandattachthereturnspringtothebrakeshoereturnspringpin(Figure3.12).
5. Holdthebottombrakeshoeinpositiononthebottomanchorpinandinstallbrakeshoeretainingsprings(Figure3.13).
6. Installretainingspringtothetopandbottombrakeshoes(Figure3.14).
Figure3.12
Figure3.13
PlaceTopShoeinPositionwithReturnSpring
PlaceBottomShoeandInstallReturnSpring
Figure3.15
InstallRetainingSpring
MaintenanceManualSection3-BrakeService
14
LubricationSchedule
Toensureoptimumbrakeperformanceandmaintainlifeofbrakecomponentsuseoneoffollowingschedulesthatprovidemostfrequentinterval.
Note:Followingrecommendedschedulesareforon-highwayapplicationunderstandarddrivingconditions.Morefrequentlubricationschedulearerequiredforon-highwayheavyduty,off-highwaydrivingconditionsorcombinationofboth.
-Vehiclemanufacturer'sschedule.
-Companyfleetlubricationschedule.
-Every6months.
-Fourtimesduringthelifeofbrakelining.
Inadditiontolubricationschedule,lubricatebrakecomponentsasneededorwhentheyaredisassembled.
Caution:Donotallowgreaseoranyotherlubricantstocomeincontactwiththebrakesurfaceorbrakelining.Cleanbrakedrumsorrotorsandreplacecontaminatedliningsifgreaseoranyotherlubricantsarefoundonthesecomponents.
Lubrication
CamshaftBushings-Applyspecifiedgreaseatthegreasefittingonthespiderbushingandontheslackadjusterbushing.
SlackAdjuster-Applyspecifiedgreaseatthegreasefitting.
CamshaftSpline-Applyspecifiedlubricanttotheentireareaincontactwiththesplineontheslackadjuster.
AnchorPin-Applyspecifiedgreasetotheentirepin.
BrakeShoeRoller-Applyspecifiedgreasetothepartofrollerincontactwiththebrakeshoe"D"hole.Donotgreasetheareaincontactwiththecamshafthead.
ClevisPin-Applyspecifiedlubricanttoentirepin.
Figure3.16
MaintenanceManualSection3-BrakeService
15
MaintenanceManualSection4-TorqueSpecification
16
1 Hubcapbolts2 SpindleNuts3 CamBushingHousingBolt/Nut4 AirChamberNut5 DustShieldBolt
12-16
14-18
12-16
17-22
20-25
20-25
RefertoTMCRP618
109-17080-125
DescriptionItemTorqueRange
N•mLb-Ft
Figure4.1
MaintenanceManualSection5-AxleLoadRating
17
LoadsappliedtoTrailerAxle
ForceT=Downwardloadfromvehicleandfreightappliedateffectivemountingcenters• Trailersequippedwithmechanicalspringsuspensionstheeffectivemountingcenters
areequaltothespringcenters.• Trailersequippedwithairsuspensions,effectivemountingcentersaredeterminedby
suspensiongeometryandcalculatedusingformulaasshownin“AxleRatingsforAirSuspensionsinstalledon5inchODAxleBeams”
ForceR=Reactionloadappliedatvehicletrack• Trailersequippedwithdualwheelsorsinglewheelwithzerooffset,thevehicletrackis
equaltotheaxletrack• Trailersequippedwithsingletireusingoutsetwheel,thevehicletrackisequaltothe
distancebetweenthecenterlineofthetwosingletires.
Ø Note:Outsetsingle-wheelapplicationsrequireP-seriesspindles
TodeterminetheAXNaxleloadrating
1. Determineeffectivemountingcenters2. DetermineVehicleTrack3. CalculateOverhang4. Usethecalculatedoverhangdistancetogetaxlebeamratingfromtherespectivechart
basedonaxletype
Figure4.1
MaintenanceManualSection5-AxleLoadRating
18
AxleRatingsforMechanicalSuspension
Installedon5inchODAxleBeams
EffectiveMountingCenters=𝑆𝑝𝑟𝑖𝑛𝑔 𝐶𝑒𝑛𝑡𝑒𝑟𝑠
Ifvehicleisequippedwithdualwheelorsinglewheelwithzerooffset.VehicleTrack=Axletrack
Overhang= !"!!"#$ !"#$%!!""#$%&'# !"#$%&$' !"#$"%&!
UsethisOverhangdistancetogetaxlebeamratingfromtherespectivechartbasedonaxletype
Figure4.2
MaintenanceManualSection5-AxleLoadRating
19
AxleRatingsforAirSuspension
Installedon5inchODAxleBeams
A=Distancefromcenterlineofpivottocenterlineofaxle.B=Distancefromcenterlineofpivottocenterlineofairspring.C=TrailingarmcenterdistanceD=Airspringcenterdistance
EffectiveMountingCenters= !!!!
∗ 𝐶 + !!!!
∗ 𝐷
Ifvehicleisequippedwithdualwheelorsinglewheelwithzerooffset.VehicleTrack=Axletrack
Overhang= !"!!"#$ !"#$%!!""#$%&'# !"#$%&$' !"#$"%&!
UsethisOverhangdistancetogetaxlebeamratingfromtherespectivechartbasedonaxletype
Figure4.3
MaintenanceManualSection5-AxleLoadRating
20
16,000
18,000
20,000
22,000
24,000
26,000
28,000
30,000
32,000
17.25 17.75 18.25 18.75 19.25 19.75 20.25 20.75 21.25
AxleBeamW
eightR
ajng(P
ound
s)
Overhang(Inches)
StraightTrailerAxles(5"OD)Note:Outsetsingle-wheelapplicajonsrequireP-seriesspindles
0.75"NominalWall
0.58"NominalWall
0.47"NominalWall
MaintenanceManualSection5-AxleLoadRating
21
16,000
18,000
20,000
22,000
24,000
26,000
28,000
30,000
32,000
17.25 17.75 18.25 18.75 19.25 19.75 20.25 20.75 21.25
AxleBeamW
eightR
ajng(P
ound
s)
Overhang(Inches)
6.25"DropCenterAxle(5"OD)Note:Outsetsingle-wheelapplicajonsrequireP-seriesspindles
0.75"NominalWall
0.58"NominalWall
MaintenanceManualSection5-AxleLoadRating
22
16,000
18,000
20,000
22,000
24,000
26,000
28,000
30,000
32,000
17.25 17.75 18.25 18.75 19.25 19.75 20.25 20.75 21.25
AxleBeamW
eightR
ajng(P
ound
s)
Overhang(Inches)
8"and9"DropCenterAxles(5”OD)Note:Outsetsingle-wheelapplicajonsrequireP-seriesspindles
0.75"NominalWall
0.58"NominalWall
Product I.D. - TMS-MMTA1 Printed in U.S.A. 03.29.2017
AXN Heavy Duty 5534 National Turnpike Louisville, KY 40214 • USA 502.361.2047 www.axnheavyduty.com