v4 r410a system

27
Refrigerant Cycle & Commissioning

Upload: lindsey

Post on 02-Feb-2016

72 views

Category:

Documents


0 download

DESCRIPTION

V4 R410A System. Refrigerant Cycle & Commissioning. Refrigerant cycle. 1.Pipe system. V4. condenser. Electronic expansion valve. 4-Way valve. To indoor. high pressure receiver. Oil separator. From indoor. Oil balance. Gas balance. gas-liquid separator. Compressors. - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: V4 R410A System

Refrigerant Cycle & Commissioning

Page 2: V4 R410A System

Refrigerant cycle

To indoor

From indoor

Gas balance

Oil balance

Oil separator Oil separator

V4V4

CompressorsCompressors

4-Way valve 4-Way valve

condenser condenser Electronic expansion valve Electronic expansion valve

high pressure receiver high pressure receiver

gas-liquid separator gas-liquid separator

1.Pipe system

Page 3: V4 R410A System

Cooling:

Refrigerant Cycle

The accessorial 4-way valve is electrified or power cut according to the capacity request

the capacity request is high the capacity request is low

Page 4: V4 R410A System

Heating:

Refrigerant Cycle

The solenoid valve (SV3) is on / off according to the capacity request

the capacity request is high the capacity request is low

Page 5: V4 R410A System

Technology Of Refrigerant Control

Refrigerant Cycle

The refrigerant flow is precisely regulated by two Φ3.2mm EEV (Electronic expansion valve)

A Φ6.0mm solenoid valve (SV6) is used for accessorial regulation

EEV A

EEV B

SV6 One-way valve

high pressurereceiver

2.Refrigerant control

Page 6: V4 R410A System

Oil Balance Technology

Refrigerant Cycle 3.Oil Balance

Page 7: V4 R410A System

Refrigerant Cycle

Oil balance pipeOil balance pipe

Gas balance pipe Gas balance pipe

PipesPipes

Gas pipe Gas pipe

Liquid pipe Liquid pipe

Oil balance pipe : between oil separatorsGas balance pipe: between gas separators

4.Connection pipes

Page 8: V4 R410A System

Commission 1.Check before start

Power wire / Signal wire

Refrigerant pipe & insulationRefrigerant pipe & insulation

Gastight & vacuum dryGastight & vacuum dry

1. All the electric wiring is finished?

2. Wire specification is correct?

3. Power wire are well insulation?

4. Well connection?

Additional refrigerant chargeAdditional refrigerant charge

Check valvesCheck valves

Page 9: V4 R410A System

Commission 1.Check before start

Power wire / Signal wire

Refrigerant pipe & insulationRefrigerant pipe & insulation

Gastight & vacuum dryGastight & vacuum dry

1. All the electric wiring is finished?

2. Wire specification are correct?

3. Power wire are well insulation?

4. Well connection?

(PQE,XYE,F1F2E,K1K2E)

Additional refrigerant chargeAdditional refrigerant charge

Check valvesCheck valves

Page 10: V4 R410A System

Commission 1.Check before start

1. Pipes diameters are correct?

2. Pipes are well insulation?

Power wire / Signal wire

Refrigerant pipe & insulationRefrigerant pipe & insulation

Gastight & vacuum dryGastight & vacuum dry

Additional refrigerant chargeAdditional refrigerant charge

Check valvesCheck valves

Page 11: V4 R410A System

Commission 1.Check before start

1. Gastight test has been passed?

2. Vacuum dry has been done?

Power wire / Signal wire

Refrigerant pipe & insulationRefrigerant pipe & insulation

Gastight & vacuum dryGastight & vacuum dry

Additional refrigerant chargeAdditional refrigerant charge

Check valvesCheck valves

Page 12: V4 R410A System

Commission 1.Check before start

Refrigerant has been charged

correctly?

Power wire / Signal wire

Refrigerant pipe & insulationRefrigerant pipe & insulation

Gastight & vacuum dryGastight & vacuum dry

Additional refrigerant chargeAdditional refrigerant charge

Check valvesCheck valves

Page 13: V4 R410A System

Commission 1.Check before start

1. Outdoor valves are opened?

2. All the fans rotate normally?

Power wire / Signal wire

Refrigerant pipe & insulationRefrigerant pipe & insulation

Gastight & vacuum dryGastight & vacuum dry

Additional refrigerant chargeAdditional refrigerant charge

Check valvesCheck valves

Page 14: V4 R410A System

Commission 2.Check Operation

At least 12 hoursPreheat

Error checkError check

Trial operationTrial operation

Operation testOperation test

Hand to userHand to user

Page 15: V4 R410A System

Commission 2.Check Operation

1. Check if there’s any error code

display on the PCB of IDU or ODU?

2. Check if the Qty. of IDUs on the

ODU LED display is same with

actual Qty. or not?

Preheat

Error checkError check

Trial operationTrial operation

Operation testOperation test

Hand to userHand to user

Page 16: V4 R410A System

Commission 2.Check Operation

Power on whole system , Check address and capacity code

The master ODU LED display the total amount of online indoor unitsIf display No. is not equal to the real Qty. ->Some indoor units have same address or communication wire have problem.

AMR03Y display the total amount of indoor units

AMR02Y display the total amount of outdoor units

Page 17: V4 R410A System

Commission 2.Check Operation

Turn-on all indoor units

Preheat

Error checkError check

Trial operationTrial operation

Operation testOperation test

Hand to userHand to user

Page 18: V4 R410A System

Commission 2.Check Operation

1. Check indoor units:

Preheat

Error checkError check

Trial operationTrial operation

Operation testOperation test

Hand to userHand to user

Setting 17 in cooling ℃ modeHigh speedRunning more than 4 hours Check Temp. -> Temp. difference between air intake and outlet of each indoor unit should be bigger than 10℃。

Page 19: V4 R410A System

Commission 2.Check Operation

2. Check outdoor unit:

Discharge and suction

temperature of compressors

Pressure of systems

Running current

3. Any abnormal noise, vibration

4. Record the operation parameter

Preheat

Error checkError check

Trial operationTrial operation

Operation testOperation test

Hand to userHand to user

Page 20: V4 R410A System

Commission 2.Check Operation

R410A

OD35/-,ID27/19 OD43/-,ID32/23

High pressure (MPa) 2.8~3.0 3.4~3.8

Low pressure (MPa) 0.85~1.0 1.0~1.45

Discharge temp.( )℃ 75 ~ 80 /

Suction temp.( )℃ 11 ~ 14 /

Indoor air outlet ( )℃ 12~15 degree (T1 is around 21~27)

temp. difference between return and outlet (ΔT)

9~12

System pressure and temperature check

V4 system at 100% output Cooling mode ( reference data)V4 system at 100% output Cooling mode ( reference data)

Page 21: V4 R410A System

CommissionSystem pressure and temperature check

Inverter VRF system at Cooling mode ( reference data)Inverter VRF system at Cooling mode ( reference data)

R410A

OD35/-,ID27/19 OD43/-,ID32/23

High pressure (MPa) 2.8~3.0 3.4~3.8

Low pressure (MPa) 0.85~1.0 1.0~1.45

Discharge temp.( )℃ 70 ~ 80 /

Suction temp.( )℃ 11 ~ 14 /

Indoor air outlet ( )℃ 12~15 degree (T1 is around 21~27)

temp. difference between return and outlet (ΔT)

9~12

Page 22: V4 R410A System

Commission 2.Check Operation

LED display and Check buttonLED display and Check button

When press the check button, the LED will display operating parameters: When press the check button, the LED will display operating parameters:

Page 23: V4 R410A System

Commission 2.Check Operation

Press “check” button, outdoor PCB LED will displays operation information

Display step LED display Remark

Normal display

Nos. of indoor unit, when the unit stands by. Frequency of inverter compressor or output load of digital compressor after unit starts.

1st. This outdoor unit address 0,1,2,3

2nd. This outdoor unit capacity 8,10,12,14,16(HP)

3rd. Number of outdoor units online Just be available for main unit

4th. Total capacity of outdoor units

5th. Total capacity demand of indoor units Just be available for main unit

6th. Amended capacity demand for the main outdoor unit Just be available for main unit

7th. Running mode Off:0 Fan only:1 Cooling:2

Heating:3 Forced cooling:4

Page 24: V4 R410A System

Commission 2.Check Operation

8th. The actual running capacity of this outdoor unit

9th. Fan speed Off:0 Low speed:1

High speed:2

10th. Average temp. of evaporator Actual value

11th. Outlet temp. of condenser Actual value

12th. Environment temp. Actual value

13th. Discharge temp. of inverter(DIgital) scroll compressor Actual value

14th. Discharge temp. of fixed compressor 1# Actual value

15th. Discharge temp. of fixed compressor 2# Actual value

16th. Current of inerter scroll compressor Actual value

17th. Current of fixed compressor 1# Actual value

18th. Current of fixed compressor 2# Actual value

19th. Opening degree of EXV_A Actual value×8

20th. Opening degree of EXV_B Actual value×8

Page 25: V4 R410A System

Commission 2.Check Operation

21th. Numb. of indoor units connected Actual value

22th. The last malfunction or error codeDisplay ‘00’, if no malfunction or error; otherwise the error code

23th. -- End

Page 26: V4 R410A System

Commission 2.Check Operation

Daily operation and maintenance

explanation

Preheat

Error checkError check

Trial operationTrial operation

Operation testOperation test

Hand to userHand to user

Page 27: V4 R410A System

Thank you!Thank you!Thank you!Thank you!