1 incorporating responsible care into an established hsems manoel fernandes gpca, december 2012
TRANSCRIPT
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Incorporating Responsible Care into an established HSEMS
Manoel Fernandes
GPCA, December 2012
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Borouge…. A successful joint venture combining
resources, feedstock and technology leadership
40% 60%
65
%
50%50%
Production Company
Marketing Company
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Where we are
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‘Commodity’ path
Feedstock Olefins Polyolefins Converters End users Consumers
‘Value Creation’ path
Feedstock Olefins Polyolefins Converters End users ConsumersRe-useRecycleRecover
Our mission: “Value Creation through Innovation”
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North China
Central & East
GCC
Other ME
East Africa
South Africa
ISC
SEA
South China
UK
PortugalSpain
Italy
East Levant
BulgariaRomania
Ukraine
ANZ> 1,000 KT per year500 < X < 1,000 KT per year250 < X < 500 KT per year
<250 KT per year
CMP
NAM
NAM SA
M
Russia
Port
Compounding Facility
Local WarehouseRegional Warehouse
Expanding logistics and compounding network to meet customer requirements
Turkey
WestAfrica
Singapore & Tanjung Pelepas
RDC PortKhalifa
RuwaisEgypt
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ADNOC Code of Practices (COP) Structure
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HSEMSGeneral Structure – 8 Elements
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HSE MS Elements
(No. of Expectations)
1. Leadership & Commitment
2. Policy & Strategic Objectives
3. Organization, Resources &
Competence
4. Risk Evaluation &
Management
(13)
(9)
(32)
(16)
1.1 Visibility (6)
1.2 Proactive in target setting (3)
1.3 Informed involvement (4)
Sub-Elements (No. of Expectations)
2.1 Policy (4)
2.2 Strategic Objectives (2)
2.3 Dissemination (3) 3.1 Roles & Responsibilities (6)
3.2 Resources (3)
3.3 HSE Advisor (6)
3.4 Competence Assurance (4)
3.5 Contractors (7)
3.6 Communication (6)
4.1 Identification (3)
4.2 Evaluation & Assessment (4)
4.3 Controls, Ownership & performance
in maintaining controls (3)
4.4 Recovery (2)
4.5 Recording and HSE Case (4)
HSEMSElements, Sub-Elements & Expectations
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HSE MS Elements
(No. of Expectations)
6. Implementation & Monitoring
7. Audit
8. Management Review
(10)
(3)
(15)
5. Planning, Standards &
Procedures (21)
Sub-Elements (No. of Expectations)
5.1 HSE Plan (3)
5.2 Asset Integrity (4)
5.3 Standards, Procedures & Work Instructions (5)
5.4 Documentation – HSE Manual (3)
5.5 Management of Change (3)
5.6 Contingency Planning & Emergency Response (3)
6.1 Implementation (4)
6.2 Non-compliance and corrective action (3)
6.3 Performance Monitoring & Records (4)
6.4 Incident Reporting & Follow up (4)
7.1 Audit Plan (4)
7.2 Auditor Competency (4)
7.3 Contractor Auditing (2)
HSEMSElements, Sub-Elements & Expectations
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HSEMS 2010
Element 8
Sub Element 30
Expectations 119
Borouge HSEMS vs. International Standards
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Codes not
Specifically Covered
RCMS vs. International Standards
12
+ =
RC 14001
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HSEMS 2010
Element 8
Sub Element 30
Expectations 119
Borouge HSEMS
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… If you are in this boat, what would you do?
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… Incorporating Responsible Care®
POLI
CY REVIE
W
INTE
RNAL AUDIT
PRE AUDIT
MANAG
EMEN
T REVIE
W
DOCUM
ENT
REVIEW
AWRENESS
SESSIONS
CERTIFI
CATIO
N AUDIT
LOO
KING
FO
R
IMPRO
VEMENT
S
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Responsible Care® Incorporated to
Borouge HSEMS
POLI
CY REVIE
W
INTE
RNAL AUDIT
PRE AUDIT
MANAG
EMEN
T REVIE
W
DOCUM
ENT
REVIEW
AWRENESS
SESSIONS
CERTIFI
CATIO
N AUDIT
LOO
KING
FO
R
IMPRO
VEMENT
S
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Presenting Borouge September 2010
© 2010 Borouge
Thank you!
Tell me, and I forget.
Show me, and I may remember.
Involve me, and I will understand.
(Confucius, 450 B.C.)
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… Incorporating Responsible Care®Aspects and Impacts
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… Incorporating Responsible Care®Expand and Incorporate Legal Requirements
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“...in accordance with applicable Country Laws
and Regulations, adopted Local and
International Standards and best practices…”
“…we demonstrate our commitment to the core
principles and fundamental features of the Chemical
Industries Responsible Care ®…”
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… Incorporating Responsible Care®Document Review
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HSEMS 2010
Element 8
Sub Element 30
Expectations 119
HSEMS 2012
Element 8
Sub Element 32
Expectations 141
… Incorporating Responsible Care®New Borouge HSEMS
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HSEMS 2012
Element 8
Sub Element 32
Expectations 141
… Incorporating Responsible Care®New Borouge HSEMS
Two specific Sub Elements to cover:
1. Distribution
2. Product Stewardship
Adding 22 more expectations to incorporate RCMS according to Gap Analysis
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… Incorporating Responsible Care®Looking for Improvements
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… Incorporating Responsible Care®Looking for Improvements - Stakehouders
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… Incorporating Responsible Care®Looking for Improvements - Distribution
Leveraging HSE improvement through Contract Strategies
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… Incorporating Responsible Care®Looking for Improvements – Product Stewardship