1 incorporating responsible care into an established hsems manoel fernandes gpca, december 2012

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1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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Page 1: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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Incorporating Responsible Care into an established HSEMS

Manoel Fernandes

GPCA, December 2012

Page 2: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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Borouge…. A successful joint venture combining

resources, feedstock and technology leadership

40% 60%

65

%

50%50%

Production Company

Marketing Company

Page 3: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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Where we are

Page 4: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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‘Commodity’ path

Feedstock Olefins Polyolefins Converters End users Consumers

‘Value Creation’ path

Feedstock Olefins Polyolefins Converters End users ConsumersRe-useRecycleRecover

Our mission: “Value Creation through Innovation”

Page 5: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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North China

Central & East

GCC

Other ME

East Africa

South Africa

ISC

SEA

South China

UK

PortugalSpain

Italy

East Levant

BulgariaRomania

Ukraine

ANZ> 1,000 KT per year500 < X < 1,000 KT per year250 < X < 500 KT per year

<250 KT per year

CMP

NAM

NAM SA

M

Russia

Port

Compounding Facility

Local WarehouseRegional Warehouse

Expanding logistics and compounding network to meet customer requirements

Turkey

WestAfrica

Singapore & Tanjung Pelepas

RDC PortKhalifa

RuwaisEgypt

Page 6: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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ADNOC Code of Practices (COP) Structure

Page 7: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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HSEMSGeneral Structure – 8 Elements

Page 8: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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HSE MS Elements

(No. of Expectations)

1. Leadership & Commitment

2. Policy & Strategic Objectives

3. Organization, Resources &

Competence

4. Risk Evaluation &

Management

(13)

(9)

(32)

(16)

1.1 Visibility (6)

1.2 Proactive in target setting (3)

1.3 Informed involvement (4)

Sub-Elements (No. of Expectations)

2.1 Policy (4)

2.2 Strategic Objectives (2)

2.3 Dissemination (3) 3.1 Roles & Responsibilities (6)

3.2 Resources (3)

3.3 HSE Advisor (6)

3.4 Competence Assurance (4)

3.5 Contractors (7)

3.6 Communication (6)

4.1 Identification (3)

4.2 Evaluation & Assessment (4)

4.3 Controls, Ownership & performance

in maintaining controls (3)

4.4 Recovery (2)

4.5 Recording and HSE Case (4)

HSEMSElements, Sub-Elements & Expectations

Page 9: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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HSE MS Elements

(No. of Expectations)

6. Implementation & Monitoring

7. Audit

8. Management Review

(10)

(3)

(15)

5. Planning, Standards &

Procedures (21)

Sub-Elements (No. of Expectations)

5.1 HSE Plan (3)

5.2 Asset Integrity (4)

5.3 Standards, Procedures & Work Instructions (5)

5.4 Documentation – HSE Manual (3)

5.5 Management of Change (3)

5.6 Contingency Planning & Emergency Response (3)

6.1 Implementation (4)

6.2 Non-compliance and corrective action (3)

6.3 Performance Monitoring & Records (4)

6.4 Incident Reporting & Follow up (4)

7.1 Audit Plan (4)

7.2 Auditor Competency (4)

7.3 Contractor Auditing (2)

HSEMSElements, Sub-Elements & Expectations

Page 10: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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HSEMS 2010

Element 8

Sub Element 30

Expectations 119

Borouge HSEMS vs. International Standards

Page 11: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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Codes not

Specifically Covered

RCMS vs. International Standards

Page 12: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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+ =

RC 14001

Page 13: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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HSEMS 2010

Element 8

Sub Element 30

Expectations 119

Borouge HSEMS

Page 14: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… If you are in this boat, what would you do?

Page 15: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… Incorporating Responsible Care®

POLI

CY REVIE

W

INTE

RNAL AUDIT

PRE AUDIT

MANAG

EMEN

T REVIE

W

DOCUM

ENT

REVIEW

AWRENESS

SESSIONS

CERTIFI

CATIO

N AUDIT

LOO

KING

FO

R

IMPRO

VEMENT

S

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Responsible Care® Incorporated to

Borouge HSEMS

POLI

CY REVIE

W

INTE

RNAL AUDIT

PRE AUDIT

MANAG

EMEN

T REVIE

W

DOCUM

ENT

REVIEW

AWRENESS

SESSIONS

CERTIFI

CATIO

N AUDIT

LOO

KING

FO

R

IMPRO

VEMENT

S

Page 17: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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Presenting Borouge September 2010

© 2010 Borouge

Thank you!

Tell me, and I forget.

Show me, and I may remember.

Involve me, and I will understand.

(Confucius, 450 B.C.)

Page 18: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… Incorporating Responsible Care®Aspects and Impacts

Page 19: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… Incorporating Responsible Care®Expand and Incorporate Legal Requirements

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“...in accordance with applicable Country Laws

and Regulations, adopted Local and

International Standards and best practices…”

“…we demonstrate our commitment to the core

principles and fundamental features of the Chemical

Industries Responsible Care ®…”

Page 21: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… Incorporating Responsible Care®Document Review

Page 22: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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HSEMS 2010

Element 8

Sub Element 30

Expectations 119

HSEMS 2012

Element 8

Sub Element 32

Expectations 141

… Incorporating Responsible Care®New Borouge HSEMS

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HSEMS 2012

Element 8

Sub Element 32

Expectations 141

… Incorporating Responsible Care®New Borouge HSEMS

Two specific Sub Elements to cover:

1. Distribution

2. Product Stewardship

Adding 22 more expectations to incorporate RCMS according to Gap Analysis

Page 24: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… Incorporating Responsible Care®Looking for Improvements

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… Incorporating Responsible Care®Looking for Improvements - Stakehouders

Page 26: 1 Incorporating Responsible Care into an established HSEMS Manoel Fernandes GPCA, December 2012

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… Incorporating Responsible Care®Looking for Improvements - Distribution

Leveraging HSE improvement through Contract Strategies

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… Incorporating Responsible Care®Looking for Improvements – Product Stewardship