Installation Instruction Supplement

2390 Touchbar LBRConcealed Vertical Rod Panic Device

Refer to ININST.1039 for complete device installation instructions.

At step 1.6 in instruction ININST.1039 perform the following steps:

1. Install retaining ring to LBR stud. Make sure the ring seats securely in grooveand slide the rod bushing over the long end of the stud as shown.

2. Install the long end of the stud assembly into door as shown.

Continue with device installation using instruction ININST.1039. Any referencesto bottom rod installation or adjustment can be omitted.

Rod bushingRetaining ring

Stud assembly

LBR stud

© Allegion 2015Printed in U.S.A.

ININST.1049 Rev. 05/15-c

*ININST.1039*ININST.1039

Concealed Vertical Rod Panic Device

2390 TouchbarInstallation Instructions

Index

• Parts List ...................................• Before Installation .....................• Installation ................................• RX Device Wiring ....................• EL Device Wiring ....................• Cylinder Installation................• Touchbar Dogging ..................• Setting Rod Lengths ...............• Re-handing Device.................• Template ................................

255

12131417181920

© Allegion 2014Printed in U.S.A.

ININST.1039 Rev. 01/14-eCustomer Service

1-877-671-7011 www.allegion.com/us

PARTS LIST

Package No. 4270107176 (US28 finish) orPackage No. 4270107178 (DC13/DC35 finish)Item Quantity Description Part No.

1 1 Hex rod guide 42701018292 2 #10-24 x 3/8" UFPHTC Typ F Stl

US28 finish 4299100746DC13/DC35 finish 4299101027

Package No. PKG. 134 (US28 finish) orPackage No. PKG. 135 (DC13/DC35 finish)Item Quantity Description Part No.

3 2 Rod bearing bushing BUSH.1084 2 Reinforced retaining ring RRING.1085 1 2390 lift bracket BRKT.1436 2 #10-32 x 1/4" UFPHMS

US28 finish 963125-00DC13/DC35 4270902255

7 1 5/32" hex dogging key 4270106944

Package No. CYLASY.1047 (P13 finish) orPackage No. CYLASY.1046 (P28 finish) orPackage No. CYLASY.1053 (P35 finish)Item Quantity Description Part No.

8 1 2390 NL/HB bracket assy. BRKTASY.1189 1 Mortise locking collar 971851-00

10 1 2390 cylinder housingP13 finish HOUSING.124P28 finish HOUSING.123P35 finish HOUSING.125

11 1 1/4-20 x 3/8" SHCS 820975-0012 2 Mounting stud 971585-8913 2 #10 countersink washer

DC13/DC35 finish WASHER.117US32D finish 964016-00

14 2 #10-24 x 1" OPHMSDC13/DC35 finish SCREW.1014US32D finish 963120-00

15 1 2390 cylinder lift bracket BRKT.15216 2 1/4-28 x 3/4" SHCS SCREW.1034

RHR shown

NOTES!1. Device shown un-dogged. Device is shipped

dogged. Do not un-dog until installed on door.2. Touchbar shown cut away for visibility.

Top rodassembly

Bottom rodassembly

12

45

6

7

17

20

21

15

16

22

23

2526

26

27

28

1918

Outside Cylinder Assembly(mortise cylinder required; not supplied)

8

10

9

11

1314

12

24

29

293

Mortise cylinderUS26D: 032111-26DC13/DC35: 032111-13Cam Required:Schlage B502-191 (classic 6 pin,

Primus, Everest),Schlage K510-730 (interchangeable

core, small format or full size),or equivalent beavertail cam(see page 14 for details)

Package No. PB48Note: Contains PB48 strike, three shims, four mounting screws.Item Quantity Description Part No.17 1 Strike

P13 finish 4270108354P35 finish 4270108355US28 finish 4270108353

Item Quantity Description Part No.20 1 Cover plate21 1 Touchbar See table22 1 Dogging assembly

DC13/DC35 finish KIT.1022US28 finish KIT.1021

23 1 Dogging spring 971493-8924 1 2390 touchbar anchor bracket BRKT.13725 4 #8 x 3/4" FPHTF 427010955626 2 2390 mounting end cap P35 ECAP.14327 2 2390 fixed cover P35 COVER.12728 4 #12-14 x 1/2" UFPH Typ 23 SCREW.100729 2 Touchbar pin PIN.125

Cover Plate Part Numbers (Item 20 in "Parts List")

Champagne

DC13

DC35

US28

21" Touchbar Length

FinishWithoutDogging

Hole

WithDogging

Hole

EXT.2466 EXT.3015

EXT.2464 EXT.3013

EXT.2465 EXT.3014

EXT.2463 EXT.3012

24" Touchbar Length

WithoutDogging

Hole

WithDogging

Hole

EXT.2462 EXT.3011

EXT.2460 EXT.3009

EXT.2461 EXT.3010

EXT.2459 EXT.3008

Champagne

DC13

DC35

US28

Finish

EXT.3007

EXT.3005

EXT.3006

EXT.3004

24" Touchbar Length

EXT.3003

EXT.3001

EXT.3002

EXT.3000

21" Touchbar Length

Touchbar Part Numbers (Item 21 in "Parts List")

"Parts List" continued next page

Package No. BRKTASY.155 (for 2" thick doors only)Item Quantity Description Part No.18 1 2390 lift bracket 2" door BRKT.15419 2 #8-18 x 5/16" UFPHSMS 964327-89

2390 Channel Package No. 4270108768(used for mounting muntin to vertical door stiles)

#8-32 x 3/8" FPHTCPart No. 4299100726Quantity: 8 pieces

#8-32 x 1/2" FPHTCPart No. 4299100741Quantity: 8 pieces

2390 angle bracketPart No. 4204100819Quantity: 4 pieces

See table

PARTS LIST (continued)

Muntinfiller

MuntinMuntin Filler Part Numbers

DC13

DC35

US28

Finish

4270107327

4270107328

4270107325

Muntin Filler Part Number

Muntin Part Numbers

DC13

DC35

US28

Finish

4270102811

4270102812

4270102809

Muntin Part Number

Standard 7' Door Bottom Rod Assemblies (dimensions in inches)

Description

2390 Btm Rod = 41.877 RODASY.100112390 Btm Rod = 40.627 RODASY.100122390 Btm Rod = 37.252 RODASY.100132390 Btm Rod = 39.377 RODASY.10014

Top Rod Assembly Bottom Rod Assembly

LatchPart No. 4270101806Quantity: 1 piece

Jam nutPart No. 4299100004Quantity: 1 piece

Top rodQuantity: 1 piece

Bottom rodQuantity: 1 piece

Jam nutPart No. 4299100004Quantity: 1 piece

Hex boltPart No. BOLT.1004Quantity: 1 piece

Standard 7' Door Top Rod Assemblies (dimensions in inches)

Description

2390 Top Rod RHR AL = 40.176 RODASY.10001 42.5 83.1882390 Top Rod RHR AL = 41.426 RODASY.10002 41.25 83.1882390 Top Rod RHR AL = 44.801 RODASY.10003 37.875 83.1882390 Top Rod RHR AL = 42.676 RODASY.10004 40 83.1882390 Top Rod RHR AL = 41.489 RODASY.10005 41.25 83.252390 Top Rod LHR AL = 40.176 RODASY.10006 42.5 83.1882390 Top Rod LHR AL = 41.426 RODASY.10007 41.25 83.1882390 Top Rod LHR AL = 44.801 RODASY.10008 37.875 83.1882390 Top Rod LHR AL = 42.676 RODASY.10009 40 83.1882390 Top Rod LHR AL = 41.489 RODASY.10010 41.25 83.25

4"6"9"5"6"4"6"9"5"6"

By Cutting Top Rod,Assembly Can BeShortened Up To

Part No. Muntin Center Line Door Height

Part No. Muntin Center Line Door Height

42.5 83.18841.25 83.18837.875 83.18840 83.188

1. Check "Parts List" (page 2 and page 3).2. Prepare door using template on page 18.3. Set initial rod lengths (see page 16). Rods lengths are factory set as specified on customer order.4. If necessary, re-hand device (see page 17) and top rod (see Figure 1-1, page 4).

BEFORE INSTALLATION

PARTS LIST (continued)

2390 Extension Rod Kit (Part No. EXTROD.1001)

INSTALLATION

Install rod assemblies.1

1.1. If using outside cylinder, install cylinder lift bracket on top rod (Figure 1-1). Do not tightencompletely (final position will be determined in door). For 2" thick doors only, also install liftbracket 2" thick door and screws (#8-18 x 5/16" UFPHSMS) from package No. BRKTASY.155.

Figure 1-1

RHR shown LHR shown

Cylinder liftbracket

Cylinder liftbracket

#8-18 x 5/16" UFPHSMS #8-18 x 5/16" UFPHSMS

Description Part No. Quantity

3/8-24 jam nut 4299100004Upper extension rod 7.5" ROD.1049Lower extension rod 6.5" ROD.1048Extension tube 70" TUBE.3001/8" x 5/8" roll pin 4299100060

11112

NOTE!If using on narrow architectural stilewith adjustable astragal, bend oneear only of cylinder lift bracket asshown at right before installing.

Bend asshown for LHR

1/4-28 x 3/4" SHCSLift bracket2" thick door

Lift bracket2" thick door

1/4-28 x 3/4" SHCS

Bend asshown for RHR

Install rod assemblies (continued).1

1.2. Fit top rod assembly into door.

Figure 1-2

Retainingring

NOTE!To simplify fitting rod and lift bracket throughstile, remove lift bracket and reinstall aftertop rod is in door (prior to Step 11.5).

1.3. Secure top rod assembly with two #10-32 x 1/4" UFPH machine screws.

1.4. Install top rod bearing bushing and retaining ring.Be sure retaining ring seats securely in groove on rod.

1.5. Fit bottom rod assembly into door. Install bottom rodwith jam nut moved up approximately 1" from bottomlatch bolt. This will simplify final adjustment later.

1.6. Install bottom rod bearing bushing and retaining ring.Be sure retaining ring seats securely in groove on rod.

1.7. Install bottom hex rod guide into bottom of door overbottom latch bolt. Secure with two #10-32 x 3/8" UFPHthread cutting screws.

Groove

Groove

IMPORTANT!Be sure retaining rings seatsecurely in grooves on rods.

Bottomlatch bolt

Bearingbushing

Top rodassembly

Inside faceof lock stile

Bottom rodassembly

Hex rodguide

#10-32 x 1/4"UFPHMS

#10-32 x 3/8"UFPHTC

Top jam nutmust besecurelyinstalled

Bottomjam nut

1"

Retainingrings

Bearingbushings

Cut muntin filler to length. (Muntin filler required; not supplied.)2

2.1. Measure muntin length (Figure 2-1) and stile offset (Figure 2-2).

2.3. Calculate muntin filler length (Figure 2-3) using formula from Muntin Filler Length table andcut muntin filler to length.

Stileoffset

Figure 2-2

Figure 2-3

Muntinfiller length

Stile Offset

0.115" = muntin length – 24.505" 0.125" = muntin length – 24.495" 0.142" = muntin length – 24.478" 0.156" = muntin length – 24.464" 0.187" = muntin length – 24.433"

Short Device (21" touchbar)

Muntin Filler Length

Muntin Filler Length

Stile Offset

0.115" = muntin length – 27.505" 0.125" = muntin length – 27.495" 0.142" = muntin length – 27.478" 0.156" = muntin length – 27.464" 0.187" = muntin length – 27.433"

Long Device (24" touchbar)

Muntin Filler Length

Stile Minimum Muntin Length Offset (width between stiles)

0.115" 27.505" 0.125" 27.495" 0.142" 27.478" 0.156" 27.464" 0.187" 27.433"

Long Device (24" touchbar) Short Device (21" touchbar)

Stile Minimum Muntin Length Offset (width between stiles)

0.115" 24.505" 0.125" 24.495" 0.142" 24.478" 0.156" 24.464" 0.187" 24.433"

Minimum Muntin Length

2.2. If measured muntin length (width between stiles) is less than the minimum listed in MinimumMuntin Length table, the device is too long for the application.

Figure 2-1

Muntinlength

3.1. Position traveler as shown (Figure 3-1) and place over rod ends.

3.2. Push top rod up until rods are held retracted, traveler is held up (Figure 3-2), and top latchbolt is locked forward (Figure 3-3).

Install traveler.3

Adjust top rod.4

4.1. With top rod retracted(see Step 3), press downon traveler end as shown(Figure 4-1). Make suretraveler is held over rodends and against rodbushings.

4.2. Measure the gap betweenthe bottom of the travelerend and the lower wall ofthe muntin (Figure 4-1 andFigure 4-2). Adjust top rodper directions in tablebelow.

Gap

Pressdown

Travelerend

Figure 4-1 Figure 4-2

Gap Directions

1.193" Rod adjustment is correct. Go to Step 5.

1.151" Shorten rod one (1) turn and repeat Step 4.

1.110" Shorten rod two (2) turns and repeat Step 4.

1.068" Shorten rod three (3) turns and repeat Step 4.

1.235" Lengthen rod one (1) turn and repeat Step 4.

1.276" Lengthen rod two (2) turns and repeat Step 4.

1.318" Lengthen rod three (3) turns and repeat Step 4.

Figure 3-1

Slotted holedown

Figure 3-3

Top latchbolt

Figure 3-2

Lowerwall ofmuntin

3.604"ref.

Gap

Travelerend

Prepare hole for EL/RX device. (If device is not EL/RX, go to Step 6.)5

5.1. Drill 3/8" diameter hole for EL/RXwiring through inside face of door,hinge side.

Figure 5-1

3/8" hole Hole must be free of burrs.

NOTE!

Hinge side

6.1. Place dogged device in door and slide toward lock stile (Figure 6-1) so roller fits under travelerend (Figure 6-2) and baseplate tabs touch lock stile wall (Figure 6-3).

Install device.6

NOTE!Make sure that back ofdevice baseplate seatsfirmly against muntin walland that baseplate tabstouch lock stile wall.

Figure 6-3

Lockstile

Baseplate tabs

Figure 6-1

Figure 6-2

Travelerend

Roller

Baseplate tabsLock stile wall

Top view

Muntinwall

Devicebaseplate

Secure RHR device. (See next page for LHR device.)7A

7A.1. With device seated against bottom of muntin,use a 3/8" open end wrench to tighten two goldcolor anchor studs to extend anchor pins. Tightenonly until resistance is felt.

RHR

Standard Device

HingeSide

Anchor pin

Anchor pin

LockSide

Anchor stud

Jam nut

Anchor stud

Jam nut

EL Device

Anchor pin

Anchor pin

HingeSide

LockSide

Anchor stud

Jam nut

Anchor stud

Jam nut

7A.3. Using a 7/16" open end wrench, tighten twosilver jam nuts against anchor blocks. Use a3/8" open end wrench to hold anchor studsin position while tightening jam nuts.

1 + 1 1/2+

Gold coloranchor stud

Silver color jam nut

Hold anchor stud in positionwhile tightening jam nut

Anchor block

7A.2. After resistance is felt, tighten two gold coloranchor studs 2-1/2 more movements of thewrench through the touchbar openings.

CAUTION!Do not overtighten or damage

to device may occur.

Anchor stud

Jam nut

Anchor stud

Jam nut

HingeSide

LockSide

EL Device

Anchor pin

Anchor pin

Anchor stud

Jam nut

Anchor stud

Jam nut

HingeSide

LockSide

Standard Device

Anchor pin

Anchor pin

Secure LHR device. (See previous page for RHR device.)7B

LHR

7B.2. After resistance is felt, tighten two gold coloranchor studs 2-1/2 more movements of thewrench through the touchbar openings.

7B.3. Using a 7/16" open end wrench, tighten twosilver jam nuts against anchor blocks. Use a3/8" open end wrench to hold anchor studsin position while tightening jam nuts.

1 + 1 1/2+

Gold coloranchor stud

Silver color jam nut

Hold anchor stud in positionwhile tightening jam nut

Anchor block

CAUTION!Do not overtighten or damage

to device may occur.

7B.1. With device seated against bottom of muntin,use a 3/8" open end wrench to tighten two goldcolor anchor studs to extend anchor pins. Tightenonly until resistance is felt.

Wire EL or RX device. (If device is not EL or RX, go to Step 9.)8

RX Device Wiring

Electric power transfer(EPT-2 part No. 012011

EPT-10 part No. 012012)

• The RX switch is activated when thetouchbar is depressed.

• Use the Von Duprin EPT-10 powertransfer (for three wires), EPT-2 powertransfer (for two wires), electric hinge,electric pivot, or door loop to transferthe wiring from the door to the frame.

• Connect the power transfer wires andswitch assembly wires with crimpconnectors. Unused wires should beinsulated separately.Switch shown not activated

(touchbar not depressed)

RX switch(part No. WIRE.1001)

NO

NC

C

Yellow

Red

Blue

The RX switch is availableonly as a factory installed

item. Part No. WIRE.1001 canbe used only to replace thefactory installed RX switch.

NOTE!

Cable toRX switch routedthrough muntin

RX switch cablefits through hole

in bottom ofdevice channel.

NOTE!

Electric power transfer(EPT-2 part No. 012011

EPT-10 part No. 012012)

EL Device Wiring

All EL 2390 devicesare fail secure.

! NOTE

If other 873 logic board, refer toVon Duprin instructions 941353.Any reference to Von Duprin ELdevices also applies to EL2390.

If 871-2 logic board, refer to VonDuprin instructions 941352.Any reference to Von Duprin ELdevices also applies to EL2390.

PS873powersupply

120 VAC

Outsidecontrolswitch

Electric powertransfer or pivot

EL2390

Cable (part No.10388-00) to pottedcircuit board routed

through muntin

Potted circuit boardfits under hinge stile

fixed cover

NOTE!The potted circuit board is a protection circuit. It disconnects power fromthe solenoid if the plunger does not seat within a specified time. To reset

the protection circuitry, remove power from the solenoid and reapply.

Voltage: 24 VDCCurrent: 16 A inrush (0.3 sec.)

0.25 A holding

Electrical Specifications

Solenoid must be wiredto PS873 logic board

SolenoidPottedcircuitboard

{BlackBlack

Potted circuit boardpart No. 110741-00

Solenoid part No. 971687-00Plunger part No. PLUNGER.101

IMPORTANT!12 AWG minimum,200 feet maximum

Potted circuitboard cablerouted throughhole in baseplate

To change rod length, remove two guide mountingscrews, remove guide, rotate bolt, re-install guide.

NOTE!

Figure 10-1

Table 10-2Extension Less than 7/16"

Extension Lengthen Rod

13/32" 1 turn

3/8" 2 turns

11/32" 2 turns

5/16" 3 turns

9/32" 4 turns

1/4" 5 turns

7/32" 5 turns

3/16" 6 turns

5/32" 7 turns

1/8" 8 turns

3/32" 8 turns

1/16" 9 turns

1/32" 10 turns

0" 11 turns

Table 10-1Extension More than 7/16"

Extension Shorten Rod

15/32" 1 turn

1/2" 2 turns

17/32" 3 turns

9/16" 3 turns

19/32" 4 turns

5/8" 5 turns

21/32" 6 turns

11/16" 6 turns

23/32" 7 turns

11.1. Check cylinder and cam geometry.

Toplatchbolt

Figure 10-2

Extension

10.1. Undog the device (see page 17) and release the top latch bolt so it faces up (Figure 10-1).

10.2. Pull bottom rod out as far as it will extend from door. Do not depress touchbar during this step.

10.3. Measure the bottom bolt extension from the door (Figure 10-2):

• If extension equals 7/16" rod is set correctly. Go to Step 11.• If extension is more than 7/16" shorten rod per Table 10-1.• If extension is less than 7/16" lengthen rod per Table 10-2.

Install outside cylinder. (If no outside cylinder, go to Step 12.)11

Install muntin filler.9

Adjust bottom rod.10

0.980" to 1-3/8"

0.1250.115

0.3120.280

0.3750.312

0.7500.710

0.625 dia.

0.060 rad.2 places

0.060 rad. max.2 places R

Dimensions in inches

Schlage B502-191(classic 6 pin, Primus, Everest),

Schlage K510-730(interchangeable core,small format or full size),

or equivalent beavertail cam

Cylinders longer than 1-3/8"require use of a cylinder collar.

NOTE!

11.2. Make sure cylinder cam is inposition for desired functionwith key removed (Figure 11-1).If not, remove cam and re-installin proper position.

11.3. Install cylinder into cylinderhousing (Figure 11-2). Tightencylinder retaining nut securely.Make sure end of cylinderhousing marked "TOP" is up.

11.4. Install cylinder bracket (Figure11-3). Install studs and screwwhere shown for RHR or LHRdoor. Make sure end ofcylinder housing marked"TOP" is up.

11.6. With key removed, install cylinderhousing assembly on door (Figure 11-6).Secure with two #10 countersinkwashers and two #10-24 x 1" OPHmachine screws.

Figure 11-1

Cylinderretaining

nut

Figure 11-2

Figure 11-3

LHRRHR

Figure 11-6

Cam position forHB (hold back)

function withkey removed

Cam position forNL (night latch)function withkey removed

Install outside cylinder (continued).11

11.5. With top latch bolt releasedand facing up (Figure 11-4),position bottom of cylinder liftbracket 5/8" down from step incutout (Figure 11-5). Maintain5/8" location and tightencylinder lift bracket mountingscrews securely.

Figure 11-4

Top latchbolt

Figure 11-5

5/8"

Bottom ofcylinder lift

bracket

Cutout

HB NL

#10-24 x 1"OPHMS

#10 countersinkwashers

Perform functional check.12

13.4. Raise end cap so screw holes alignwith holes in touchbar and re-installscrews (Figure 13-4).

Figure 13-4

13.3. Slide cover plate into touchbarwith dogging hole towards hingeside of device (Figure 13-3).

Dogging hole

Hingeside

Figure 13-3

13.2. Slide end cap intodevice (Figure 13-2).

Figure 13-2

Figure 13-1

13.1. Undog device and remove lockside end cap screws (Figure 13-1).

Install cover plate.13

12.1. Dog device (see page 17). Top latch bolt should pivot freely.

12.2. Undog device (see page 17) and trip top latch bolt so it faces up. Top latch bolt should not pivot.

12.3. If cylinder housing is installed, insert key and rotate 180° for NL or 360° for HB. Top latchbolt should pivot freely. For HB, key should come out of cylinder after clockwise rotation.For both NL and HB, rotate key back counterclockwise to starting position and remove key.

12.4. With device undogged (touchbar and key cylinder), press touchbar and release so top latchbolt locks forward and rods are held up. Bottom latch bolt should be flush to within 1/32" tobottom of door.

TOUCHBAR DOGGING

EL (electric latch retraction) devices cannot be dogged using the touchbar.If mechanical hold back is required, use pull side HB key cylinder option.

NOTE!

To Dog Device (latch stays retracted)

1. Depress touchbar with hand and hold in.

2. Insert dogging key into hole on touchbar.

3. Rotate key approximately 1/8 turn clockwise.

4. Release touchbar. Touchbar will remain depressed.

To Undog Device (latch locks when door closes)

1. Depress touchbar with hand and hold in.

2. Insert dogging key into hole on touchbar.

3. Rotate key approximately 1/8 turn counterclockwise.

4. Release touchbar. Touchbar will extend from door.

To Undog Device

To Dog Device

2

41

3

2

41

3

3. Determine overall bottom rod length BR: BR = C — 0.632"

where C = distance from center line of muntin to bottom of door.

4. Set bottom rod to nearest 1/32" as determined in Step 3. Jam nut not required to be tight.End of rod must be oriented as shown in Figure 2 relative to flats on hex bolt.

For common rod lengths, see table below (all dimensions in inches).

SETTING ROD LENGTHS

BR

Rod lengths are factory set as specified on customer order. For configuring door for door heightdown to approximately 5.5 feet and up to approximately 10.5 feet, see 2390 Extension Rod Kit(part No. EXTROD.1001) or order rods from factory pre-set.

2. Set top rod to nearest 1/32" as determinedin Step 1. Jam nut must be tightened sobent end of rod is perpendicular to sides oflatch housing. See Figure 1 for handing.See table below for common rod lengths.

Figure 1

Rod positionfor RHR Rod position

for LHR

83.188 (83-3/16) 42.5 (42-1/2) 40.176 (40-11/64) 41.877 (41-7/8)

83.188 (83-3/16) 41.25 (42-1/4) 41.426 (41-27/64) 40.627 (40-5/8)

83.188 (83-3/16) 37.875 (37-7/8) 44.801 (44-51/64) 37.252 (37-1/4)

83.188 (83-3/16) 40 (40) 42.676 (42-43/64) 39.377 (39-3/8)

83.250 (83-1/4) 41.25 (41-1/4) 41.489 (41-31/64) 40.627 (40-5/8)

C (distance from center lineof muntin to bottom of door)

Figure 2

Rod end must beparallel to flat on hexbolt (bottom view)

Hex boltRod end

1. Determine top rod assembled length TR AL: — C —

where C = distance from center line of muntin to bottom of door.

TR AL

Rod at maximum extension

Mounting holes

TR AL = door height 0.516”

Door Height TR AL BR

RE-HANDING DEVICE

RHR to LHR conversion shown.To convert LHR device to RHR device,

follow figures in reverse order,removing parts in Figures 6 through 4 andre-installing parts in Figures 3 through 1.

NOTE!

4. Flip device over and re-install lift arm.1. Remove lock side center case cover.

3. Remove lift arm. 6. Re-install center case cover.

2. Remove pin. 5. Re-install pin.

RHRshown

LHRshown

RHRshown

RHRshown

LHRshown

LHRshown

End of pininserts into

hole in cover

End of pininserts into

hole in cover

TEMPLATE

Consult Falcon or door manufacturerfor door-specific template information.

Bottom Plan View, Head Jamb (looking up)Showing Upper Strike Mounting Holes

Top Plan View, Threshold (looking down)Showing Strike Cutout in Threshold for Latch

11/16"

11/32"

21/32"

11/16"

#29 (0.136") drill,#8-32 tap,

4 holes

Doorside ofblade

stop

Measure fromweather stripping

if present

of top latch

3/4" dia. cut strikeopening for bottomlatch thru threshold

29/32"

Door side ofblade stop

Measure fromweatherstripping

if present

bottomlatch

1. Check "Parts List" (page 2 and page 3).2. Prepare door using template on page 18.3. Set initial rod lengths (see page 16). Rods lengths are factory set as specified on customer order.4. If necessary, re-hand device (see page 17) and top rod (see Figure 1-1, page 4).

BEFORE INSTALLATION

PARTS LIST (continued)

2390 Extension Rod Kit (Part No. EXTROD.1001)

INSTALLATION

Install rod assemblies.1

1.1. If using outside cylinder, install cylinder lift bracket on top rod (Figure 1-1). Do not tightencompletely (final position will be determined in door). For 2" thick doors only, also install liftbracket 2" thick door and screws (#8-18 x 5/16" UFPHSMS) from package No. BRKTASY.155.

Figure 1-1

RHR shown LHR shown

Cylinder liftbracket

Cylinder liftbracket

#8-18 x 5/16" UFPHSMS #8-18 x 5/16" UFPHSMS

Description Part No. Quantity

3/8-24 jam nut 4299100004Upper extension rod 7.5" ROD.1049Lower extension rod 6.5" ROD.1048Extension tube 70" TUBE.3001/8" x 5/8" roll pin 4299100060

11112

NOTE!If using on narrow architectural stilewith adjustable astragal, bend oneear only of cylinder lift bracket asshown at right before installing.

Bend asshown for LHR

1/4-28 x 3/4" SHCSLift bracket2" thick door

Lift bracket2" thick door

1/4-28 x 3/4" SHCS

Bend asshown for RHR