abb system 800xa - the power of integration

© ABB / PA / Control SystemsApril 8, 2023 | Slide 1

System 800xA Extended AutomationThe Power of Integration


Emerging Market Trends in Automation

Increasing global competition

Collaborative Production Management

Integrated Operations

Increase of production capacity

Process and automation engineering integration

Integrated Process and Power

Aging installed base of automation equipment

Asset Management

Fieldbus and Wireless Technologies

Tightening environmental requirements and standards

Alarm Management

Integrated Safety

Industry Trend Automation Approach Only one system has:

Control room consolidation– a foundation for collaboration

Single system for all areas of the plant and all required functionality

Extensive integration capabilities

More intelligence in all types of field devices

Ability to connect and utilize data from smart devices

Freedom of choice of fieldbuses

Rising energy costs – putting focus on use of electricity

Integration of process and power for advanced automation solutions

Standardized solutions to integrate process and power automation

Reduction of unplanned process manufacturing interruptions

Increased automation addresses root causes of operational error

Efficient operator environment for real time decision making

Islands of automation Integration of automation solutions into a single environment

The ability to easily, consistently integrate disparate applications

Increasing information access requirements for all disciplines

System must provide real-time information access to all stakeholders

Information integration platform with visualization


Emerging Trends in Process Manufacturing



System 800xA is the most capable Automation Platform on the market today.

Comprehensive feature set

Largest global market share

Global support network

Reliable, Scalable and Flexible

Unparalleled integration and connectivity to plant systems, applications, and devices



Promoting collaboration through integrated plant systems and applications

Improving operator effectiveness through integrated information

Generating cost effective solutions through integrated engineering

Achieving seamless control through integrated fieldbus

Providing flexible evolution paths through seamlessly integrated controller platforms






Achieving seamless control through integrated, unified fieldbus networks



System 800xA – The Power of IntegrationPromoting Collaboration

Unification of disparate systems in order to achieve operational excellence.

Collaboration is required between functional roles of systems and people

Spans from devices to business systems

Imperative to have an automation platform with the level of integration required to create a collaborative environment.

We wrote the book on Collaborative Process Automation Systems…

Integration platform based using Industrial IT Technology

Connectivity to plant systems, applications, control systems, I/O and fieldbus technologies

Allows for simultaneous execution of various applications

Process Automation, Process Electrification, Power Distribution, Power Management, Safety…

Pre-integrated, common value added applications and services


System 800xA – The Power of IntegrationPromoting Collaboration


Promoting CollaborationOne common automation platform

New arch drawing..


Promoting CollaborationIntegrated Process and Power Automation

Process Automation Process Electrification Power Distribution




Control Room

Control System

Control

FieldbusLocal I/O

Process

Plant Network

Control Network

MM

Plant Network

Protection & Control IEDs

Protocol 1 Protocol 3

Protocol 2

Gateway/Protocol Converter

SCADA Server

Marshalling RackMarshalling Rack

Process Workplace Electrical Workplace

Control System Server

Controller Controller

Substation Automation

ProcessInstrumentation

ProcessElectrification

Separate system for substation automation

Device specific solutions of integration into DCS

A lot of hardwiring needed

Lack of information from electrical devices

Organizational barriers among

process, maintenance, and electrical departments

Organizational barriers among

process, maintenance, and electrical departments

Control Room

Control System

Control

Process

Protection & Control IEDs


Controller

Plant Network

Controller

Profibus/Profinet

Substation Automation

Process Control Server

IEC 61850

Process & Power Workplaces

Instruments

LV Switchgear Drives Motor starters

ProcessElectrification

ProcessInstrumentation

Plant-wide Sequence of

Events for better root cause analysis

Same operations interface and

engineering for shared information and

knowledge

Centralized Historian and

Data Archiving

Centralized

Historia

n and Data

Archiving

Common, integrated asset manageme

nt strate

gy

Electrical integration based

on Open Standards such as IEC 61850, Profinet/Profibus…

Electrical integration based

on Open Standards such as IEC 61850, Profinet/Profibus…

Common system therefore reduced

spare parts, training etc…

Standardized procedures, settings,

control logic and libraries

Standardized procedures, settings,

control logic and libraries


Promoting CollaborationIntegrated Process Control and Safety

Plant-wide Sequence of Events

Same operations interface and engineering

Centralized Historian and

Data Archiving

Centralized

Historia

n and Data

Archiving

Common, integrated asset manageme

nt strate

gy

Common system therefore reduced

spare parts, training etc…Process control

and safety in the same HI controller

Centralized

Historian and Data

Archiving

Process control and

safety running in separate

controllers







Providing flexible evolution paths through seamlessly integrated controller platforms.

System 800xA Extended Automation

Situation TodayIslands of Automation


System 800xA Extended Automation System The Power of Integration

PLC

PLC, SCADADCS 1DCS 2

PLC, Panel

PLC, SCADA

PLC

DCS 3

PLC, SCADAPLC

PLC

System 800xA

One rich harmonized user interface including all control systems

One integration point for all related applications


System 800xA - The Power of IntegrationImproving Operator Effectiveness

Integrated Operations Seamlessly integrate information

regardless of source Control room consolidation

High Performance Operator Interface

Ability to manage views dynamically and effectively

Advanced Alarm Management Attention to Human Factors

Extended Operator Workplace Operator Competency

Operator training environment using same operator displays and control strategies

Improving Operator Effectiveness…through integrated information

System 800xA provides the foundation for optimal presentation of information:

Data from many sources Thin client visualization of all

800xA data Integration of ABB control

systems and applications 3rd party applications including

video, documentation, CAD drawings

View handling Large display and multi-monitor

support Support for control room

consolidation



Improving Operator Effectiveness Aspect Object Technology

System 800xA lets you monitor, control, optimize, and maintain from one powerful interface.

Seamless integration of actionable information through Aspect Object Technology

Relevant, filtered information based on user’s role and responsibility

Effective decision support environment for routine and upset conditions

Information you need, a right click away…

Control

Faceplates

Trend

Graphics

Video

Asset Health

Reports

DocumentationERP/ CMMS

Improving Operator Effectiveness Effective decision support environment


Consolidated alarms & events Right click

access to integrated information

Seamless integration, and visualization of

actionable information from multiple systems

© ABB Group April 8, 2023 | Slide 22

Extended Operator Workplace…Where it all comes together

Pre-integrated ergonomic workstation environment

Combines System 800xA Integrated Operations, High Performance HMI and Attention to Human Factors

Leverages System 800xA features such a “send to” display and view handling, personalized workplaces, and superior navigation

Utilizes same graphics for backwall display reducing engineering and lifecycle costs


System 800xA - The Power of IntegrationGenerating Cost Effective Solutions

Single source for accurate, consistent automation system data

Value added engineering instead of programming

Total Asset Lifecycle engineering

Fully integrated engineering environment for development and re-use


Generating Cost Effective Solutions…through integrated engineering

System 800xA’s integrated engineering environment allows you to engineer “extended” solutions.

Control strategy Operator Interface History and trending Asset optimization Links to external systems

Made for Re-use:

Process Engineering Tool integration

Bulk data management

Multi-user and distributed engineering

Object oriented, reusable solutions (libraries)

Need pic of eng env with object type and aspects…

Integrated Engineering


Control Logic

Operator Interface

Trend Configuration

Alarm / Event Configuration

History Log Configuration

Link to Documentation

Tag Object

Object types can be pre-configured to include the

entire solution so when you add a “tag” you get a lot

more with the same effort!

Each tag object includes aspects for…

FIC100


Integrated Device Management

Real Object

Each device type object includes aspects for…

Adding a device in System 800xA , you get everything you need for

Device Management, Engineering, Commissioning, Asset Optimization

and even Documentation!!

This is also the case for adding

devices.

Diagnosis

Maintenance Management

Asset Monitoring

Operation

Commissioning

Parameterization

Configuration

Product Documentation


Object Oriented Engineering Inheritance is a great thing!

Inheritance ... change an object type once and the change is reflected on each tag made from that instance

System 800xA’s integrated engineering environment lets you

create objects types with much more than just control logic, such as

graphics

If you change object type’s “graphic element”, all tags created from that

object type are automatically updated.

If a graphic element used on numerous

graphics needs to be changed, there’s no need to edit every

graphic.

The next time the graphic is called up, the changes are ready. The dynamics are all the same and were

left untouched.

Process Engineering Tool Integration


STEP 2

Automatically synchronize 800xA and

engineering tool structures.

STEP 1

Engineer design content (index, wiring, specs,

process data)

STEP 3

Configuration of 800xA Control Hardware and preloading of control

software

STEP 4

Automatic creation of dynamic links to engineering tool documentation.


System 800xA - The Power of IntegrationAchieving Seamless Control

Support of standards based protocols for maximum usage of device diagnostics and field control

Seamless integration of data from disparate sources including controllers, field devices, electrical system regardless of protocol

Improved access enables improved control, consolidated asset management strategies and improved operator visibility



System 800xA provides seamless execution of process control strategies through the power of integrated fieldbus networks

AC 800M Communications Interfaces

Serial: COMLI, Modbus RTU/TCP, Siemens 3964R

Control Networks: MB300, SattBus on TCP/IP, AF100

I/O : S100,200,800,900 I/O,HART with options for instrinsic safety, redundant I/O

Fieldbus networks : PROFIBUS DP, PROFINET, FOUNDATION Fieldbus HSE, Intelligent Electrical Devices (IEDs): IEC61850, MODBUS TCP, WirelessHART

CI853SERIAL

MODBUSCI854A

PROFIBUS DP

CI860FOUNDATION

FIELDBUS HSE

CI867MODBUS TCP

CI868ELECTRICAL

INTEGRATION IEC-61850

CI871PROFINET

CI873ETHERNET/IP (DEVICENET)

PROFIBUS PA VIA LINKING

DEVICE

FOUNDATION FIELDBUS H1 VIA LINKING

DEVICE

SERIAL DEVICENET

VIA GATEWAY

STANDARDS-BASED FIELDBUS COMMUNICATIONS FOR SYSTEM 800xA AC 800M CONTROLLERS

System 800xA - The Power of IntegrationProviding flexible evolution paths

ABB’s control systems are designed for continuous evolution

Protecting intellectual investment means:

Evolution services

Active path for all hardware and software

Libraries to evolve traditional product controller code to AC 800M

Graphics conversion

Benefits and functionality of integrated system are available regardless of controller platform


New arch drawing..

System 800xA - The Power of IntegrationProviding flexible evolution paths

System 800xA Controller Connectivity:

AC800M / AC800M HI AC870P

Freelance Advant Master / MOD 300

MelodySafeguard 400 SATT / SattlineSymphony DCI

Symphony HarmonyHoneywell TDC3000 (HSM)Emerson PROVOX (PSM)

PLC Connect

System 800xA - The Power of Integration OCS Evolution Libraries for AC 800M

New Libraries for AC800M based on …

INFI 90 Function Codes

MOD 300 CCF LCM/FCMs

Matched 1 for 1 to AC 800M Function Blocks

Provide the same or better performance

Minimize operator and engineer training

NO TUNING CHANGES REQUIRED!


System 800xA Extended AutomationMarket Acceptance

Widely embraced by both newcustomers and ABB installed base

Used to extend automationfunctionality in a wide varietyof applications

Oil & Gas, PetroChemical Pulp and Paper Biotech/Pharmaceutical Utility Chemicals/Fine Chemicals Metals Mining


Market Trends in Industry

Control room consolidation – a foundation for collaboration

More intelligence in all type of field devices

Rising energy costs – putting focus on use of electricity

Reduction of unplanned process manufacturing interruptions

Increasing information access requirements for all disciplines

Islands of automation

Only an extended automation system such as System 800xA

can provide “The Power of Integration”

needed to address these trends

abb system 800xa - the power of integration

Technology

reduced spare

extended operator

control room

unified fieldbus

data archiving

control systems

control logic

field devices