american municipal power fremont energy center...american municipal power fremont energy center mike...
TRANSCRIPT
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American Municipal
Power Fremont
Energy Center
Mike Perry
AMP Senior Vice President
Generation Operations
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History of AMP
• American Municipal Power was founded in
1971 when a group of municipally owned
electric systems joined forces to lower
costs and increase reliability of their power
supply to benefit their consumer-owners
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Who AMP is Today
• Public Power Agency with 129 members in
7 states
– Members in Ohio (82), Pennsylvania (30),
Michigan (6), Virginia (5), Kentucky (3), West
Virginia (2), and the Delaware Municipal
Electric Corporation
– Members comprise of more than 625,000
customers
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American Municipal Power, Inc.
• Owned and operated by the members
• Assists members in entering power supply
agreements
• Provides a diverse power supply portfolio
for the members
– Hydro, Wind, Solar, Natural Gas, and Coal
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AMP Generation Assets: Hydro
• Largest developer of new run of the river hydroelectric power
• Four plants under construction along the Ohio River – Cannelton – 88 MW
– Smithland – 76 MW
– Willow Island – 44 MW
– Meldahl (along with City of Hamilton) – 105 MW
• AMP constructed and currently operates the Belleville Hydroelectric Plant since 1999 – 42 MW
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Cannelton Hydroelectric Project
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Belleville Hydroelectric Project
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AMP Generation Assets: Wind
• AMP members own the first utility scale
wind farm in Ohio as part of OMEGA JV6
• The four Vestas wind turbines have a
capacity of 7.2 MW and are located in
Bowling Green, Ohio
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OMEGA JV6
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AMP Generation Assets: Solar
• AMP members are installing solar arrays
inside their communities
• Member communities see the benefits of
solar power to offset some of their peak
load
• The Napoleon Solar project is 3.2 MW and
includes over 17,000 solar panels
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Napoleon Solar Project
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AMP Generation Assets: Coal
• AMP members are the largest equity owner of the Prairie State Energy Campus in Southern Illinois with a 23.3% ownership or 368 MW
– Plant came online this year and is supplying members with base load energy
• Some members also own and operate their own coal generation facilities inside their communities
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Prairie State
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AMP Generation Assets: Diesel
• AMP operates and maintains 66 small
diesel fired reciprocating engines behind
members’ meters – 117.2 MW
• These assets are used to curve members
peaking exposure to the wholesale energy
market and to reduce transmission peaks
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Diesel Peaking - CAT 3516B
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AMP Generation Assets: Natural
Gas
• AMP operates for the members nine
simple cycle peaking gas turbines – 142
MW
• AMP Fremont Energy Center, with 87
owners, is the largest natural gas asset
inside members’ portfolios at 685 MW
– AFEC became commercial on January 20,
2012
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JV2 - Hamilton
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AMP Fremont Energy Center
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Intermediate Power Resource
• AMP members’ portfolios for intermediate power
was subject to the volatile wholesale market
• Members who joined AFEC had need for this
resource
• Rate Planning is very important for each
member when considering ownership in a
project like AFEC
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Natural Gas Combined Cycle
• Low Heat Rate – as low as 7,000 btu/kW
• Quick Starting – in a hot start condition,
plant can reach base load in 2.5 hours
• AFEC is a 2x2x1 configuration with two
gas turbines, two heat recovery steam
generations, and one steam turbine
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AFEC Gas Turbines
• 180 MW Siemens Westinghouse 501FD2
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AFEC HRSG • Manufactured by Nooter/Eriksen
• Three-drum boiler – HP, IP, LP
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AFEC STG
• 363 MW Siemens three section – HP, RH,
LP (42” titanium LP blades)
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Fremont Energy Center
History of the Facility
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Fremont Energy Center
• Project was originally developed by
Calpine Corp. and broke ground in 2001
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Construction Photo
East Side of Plant in 2003
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Construction Photo
HRSG Tube Bundle
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Construction Photo 2004
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Construction Photos
Plant Building Progress in 2004
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Fremont Energy Center
Calpine to New Ownership
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Calpine Bankruptcy
• In 2005, Calpine filed for bankruptcy and
the Fremont Energy Center was auctioned
off
• AMP underwent extensive due diligence
and was the stocking horse in the
bankruptcy auction
• However, FirstEnergy outbid AMP for the
project and took ownership in 2007
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FirstEnergy
• FirstEnergy continued construction in 2008
Laydown Area and Plant Building
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FirstEnergy Construction
Cooling Tower Construction
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FirstEnergy Construction
Steam Piping Construction
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FirstEnergy Construction
• Construction continued for two years,
completing HRSG, cooling tower, and
steam piping construction
• FirstEnergy contracted PIC in 2010 to
begin commissioning activities
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FirstEnergy Commissioning
• PIC performed gas blows and steam
blows in October 2010
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FirstEnergy Transition
• FirstEnergy slowed commissioning
activities just after steam blows
• Construction activities were slowed down
• FirstEnergy and AMP began discussions
in early 2011 about purchasing the facility
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AMP Fremont Energy Center
AMP’s Purchase and
Commissioning
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AMP Due Diligence
• AMP and FE signed an MOU for the
purchase of the facility in February 2011
• AMP staff arrived on site to perform due
diligence
– Plant was 99% mechanically complete
– CTs ran for steam blows to approximately 65 MW
• SAIC performed a feasibility study projecting
the plant within AMP members’ power supply
portfolios
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AFEC Closing
• FirstEnergy completed construction in
June 2011
• PIC signed off on turnover packages
• AMP accepted the mechanically complete
facility and closed on the purchase of the
facility on July 28, 2011
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AFEC Commissioning and Start-up
• AMP contracted PIC to complete
commissioning activities
– PIC was commissioning contractor under FE
• PIC began commissioning activities as
soon as AMP took over the facility
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AFEC Start-up: Condenser • Condenser was opened up and cleaned
and inspected for operation
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AFEC Start-up: STG
Commissioning • The STG was not commissioned under FE
• Siemens prepared unit to be operated
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AFEC Start-up: CT2 Damage
• Prior to operating the CTs in October 2011,
Siemens inspected the units. CT2 was
found to have compressor damage.
• Siemens did a boroscope inspection and
there was extensive damage through the
compressor section
• PSM was contracted to make repairs to
the unit
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AFEC Start-up: CT2 Repairs
Above view of CT2 package during dismantle
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AFEC Start-up: CT2 Repairs
CT2 Compressor Section
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AFEC Start-up: CT2 Repairs • 22 blades had to be replaced by PSM
• An additional 48 blades were blended as
shown in example below
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AFEC Start-up: CT2 Repairs
• The W501FD2 have known issues in the
compressor section that AMP decided to
address while the machine was apart
• AMP contracted with PSM to install their
“Hook Fit” corrected compressor
diaphragms in Rows 1-3
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AFEC Start-up: CT2 Repairs • AMP also contracted with PSM to install
12k parts. The new transition pictured.
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AFEC Start-up: 2x1 Base Load
• Once CT2 was repaired, the unit started
up and ran to achieve steam purity
• CT1 and CT2 then had to operate together
to achieve steam purity before emitting
steam to the STG
• 2x1 base load operation was achieved on
December 9, 2011
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AFEC Start-up: 2x1 Full Load
• Each HRSG has approximately 80 MW of
duct firing capacity to bring the plant to the
685 MW limit – achieved December 17,
2011
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AFEC Commercial Operation
Commercial Operation Date, O&M
Contractor, and LTA
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AFEC Commercial Operation
• After achieving max load, the plant was
put through tests to ensure correct
operations’ abilities
• Tests included:
– Cold Start/Warm Start/Hot Start
– 1x1 to a 2x1
– 2x1 full load to base load
– 2x1 full load to offline
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AFEC Commercial Operation • SAIC was on site to witness tests
• SAIC signed a letter to AMP stating the
plant is ready for commercial operations
on January 20, 2012
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AFEC Environmental
• 501FD2 equipped with Dry-Low NOx
Combustors
• Each HRSG equipped with CO catalysts
and SCRs
• We are in complete compliance with our
environmental permits
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NAES – O&M Contractor
• AMP contracted O&M activities at AFEC to
NAES
• NAES is a leader in the industry and
operates over 120 power plants across the
world
• NAES brings experience and knowledge
needed for AFEC to succeed
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PSM – Long Term Agreement
• AMP contracted with PSM for a long term
agreement for major maintenance on the
Combustion Turbines and the Steam
Turbine
• PSM is quickly becoming a LTA industry
leader, specializing in third-party parts
manufacturing and major maintenance
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2012 Operations
2012 Operational Statistics
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2012 MW Generation
0
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec
Tota
l Net
MW
h
AFEC 2012 Total Net MWh
STG
CT2
CT1
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2012 Capacity Factor
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Jan Feb Mar Apr MayJune July Aug Sept Oct Nov Dec
Capacity Factor 2012
Actual Capacity Factor
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2012 Year to Date
AMP Fremont Energy Center
Plant Availability 98.25%
Capacity Factor 59.88%
Average Net Heat Rate 7,293
Gas Burned (MMBTU) 11,706,038
Total Net MWh 1,605,032
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Future Operations
• AMP is dedicated to the success of the
facility
• NAES will always be striving for the
highest possible availability
• Capacity factors will depend on gas price
and wholesale energy market prices