coil coating – product range
Post on 23-Feb-2016
245 Views
Preview:
DESCRIPTION
TRANSCRIPT
Product Range
Coil Coating
Coil Mix System
Everything for yourworkflow: The BrilluxCoil Mix System
Your workflow has top priority – for
us, too. With the Coil Mix System you
can mix small quantities of our coil
coating qualities individually as requi-
red and just in time. Our Paste Basis
System can be installed directly in
your production hall – for maximum
flexibility and process stability. The
following qualities are available in a
wide range of colors in the Coil Mix
System:
Coil SP Glaze 5544
Coil SP Universal Paint 5560, 5561,
5562
Coil PU Paint 5550, 5551, 5552
Coil PU/PA Texture Paint 5554
Contents
3
Everything for your workflow: The Brillux Coil Mix System 3
Typically Brillux: Customer orientation on prinicple 4
Coil coating: significant advantages 6
The perfect basis: Primers from Brillux 8
Primers 9
Rear Side Paint 10
Topcoat paints Polyurethane systems 11Polyester systems 12Special systems 13
According to your taste:Design and functionality 16
At a glance:The Brillux coil coating product range 18
4
Typically Brillux: Customer orientation on principle
What do you expect from your coating
solution system partner? A perfor -
ming product range? First-class ser -
vice? Flexibility? Brillux Industrial
Coatings offers all of that – and much
more. Our full range of coating pow-
ders, wet paints, coil coatings and
electrodeposition paints covers the
whole application range of industrial
coatings. This is based on our know-
how which has grown in many
decades of experience – and close
dialog with our customers from al-
most all industries. This is typically
Brillux, too: As a dynamic family-run
company, we focus on close coopera-
tion with the users – in order to de-
velop optimum solutions. Solutions
that pay off added value solutions
which are sustainable in every re-
spect, thus contributing to your keep-
ing your quality promises and suc-
cess on the market.
We come from a good family
Brillux Industrial Coatings is a sub-
sidiary of Brillux GmbH & Co. KG,
Münster – one of the leading paint
manufacturers both in Germany and
Europe. Brillux has been producing
and marketing building paints and
materials for professionals for more
than 120 years. We owe our strong
position on the market to our innova-
tion power and service orientation
without compromises.
5
Member of the European Coil Coa -
ting Association
The European Coil Coating Associati -
on (ECCA) focusses on promoting the
use of coil-coated metal as an envi-
ronmentally compatible, cost-efficient
and high-quality surface treatment
method.
As a member of ECCA, Brillux Indus-
trial Coatings contributes to the
preparation of standards for continu-
ous quality improvement in the coil
industry.
The ECCA members are coil coating
companies, steel and aluminum ma -
nufacturers and service centers as
well as paint manufacturers, research
institutes and suppliers from the che -
mical and plant engineering industry.
Brillux Industrial Coatings, Unna
Brillux main factory,Münster
6
Coil coating: significant advantages
Coil coating offers significant advan-
tages over piecework coating: Coat -
ing is done in a continuous process
without interruptions. As the paint is
applied using the roller coating
method, there are practically no paint
losses. As a result material input is
significantly lower. At the same time
coil coating produces visually perfect
surfaces of consistent quality. In
short: Coil coating is the superior
coating method, both as regards effi-
ciency and quality.
The optimum system for any sub-
strate
Coil coating can be used for coating
different types of substrates – steel
of different conditions, galvanized
sheets and aluminum. The selection
of the substrate is based on defined
criteria. In this context, both the re-
quired properties of the end product
as well as the type of further process -
ing must be considered. Your advan-
tage: With our wide product range we
offer you the perfect coating system
for any substrate.
Coating technology –
state-of-the-art
We believe that innovation is every -
thing else but an end in itself. We are
looking for new ways in order to meet
challenges. In other words: It is all
about finding the best solution in all
situations. This is why we put all of
our resources at your service without
any ifs or buts. Our developers and
process engineers will work out the
perfect product for your individual re-
quirements. In addition we provide
you with full technical support and in-
dividual formulas exactly adjusted to
your demands.
7
Our flexibility makes the
difference
Our wide standard coil coating range
forms the reliable basis for develop -
ing customer-specific formulas. In
addition to our standard range a va-
riety of special products is available
for special applications – including
easy-to-clean paints, effect coats and
anti-graffiti paints. And if you don't
find the right product in our range, we
will develop the perfect coating sys -
tem together with you.
Coil coating
Paint
Paint
Coiled metal
Top sidepainting
Rear sidepainting
Primers
8
The perfect basis: Primers from Brillux
Many coating build-ups consist of a
prime and a topcoat. In the coil coat -
ing process primers are also applied
to the pretreated substrate first. The
primer ensures reliable adhesion be -
tween the material to be coated and
the topcoat. Thus it ensures optimum
corrosion protection. In addition coil-
coating primers must be highly elas -
tic in order to withstand the me -
chanical impact during deformation.
The right primer makes the differ -
ence
When it comes to choosing a primer,
two questions need to be answered:
What type of substrate is to be coat -
ed? And: What type of topcoat will be
used? Brillux system product primers
on polyester or PUR basis are perfect-
ly adjusted to the different substrates
and top paint technologies, thus en-
suring optimum adhesion and reliable
corrosion protection. In addition they
are chromate-free, thus meeting the
highest environmental requirements.
Primers
9
Coil EP Corro Primer 5621
Universal epoxy-based coil primer
with excellent corrosion protection.
· excellent corrosion protection
· can be used on all standard coil
substrates
· universally overcoatable
· high yield
· excellent deformation behavior
· chromate-free
Stoving conditions
216–232 °C PMT
Suitable thinner
Special Thinner 5135.-.0003
Colors
Gray
Gloss grade
Silk matt
Surface
Smooth
Article no. 5621
Size Unit
200 kg 1
1000 kg 1
Coil PU Uniprimer 5618
Polyurethane-based coil uniprimer for
continuously galvanized coil as well
as aluminum coil and film thickness
up to 10 µm.
· very good corrosion protection
· very good adhesion on galvanized
steel sheet and aluminum
· excellent deformation properties
· high yield
· chromate-free
Stoving conditions
216–232 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
White
Gloss grade
Silk matt
Surface
Smooth
Article no. 5618
Size Unit
200 kg 1
1000 kg 1
Coil PU Thick Film Primer 5619
Polyurethane-based coil thick film
primer for continuously galvanized coil
as well as aluminum coil for film thick -
ness up to 25 µm.
· very good corrosion protection
· very good adhesion on galvanized
steel sheet and aluminum
· excellent deformation properties
· high yield
· chromate-free
Stoving conditions
216–232 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
White
Gloss grade
Silk matt
Surface
Smooth
Article no. 5619
Size Unit
200 kg 1
1000 kg 1
Coil SP Primer 5617
Universally overcoatable polyester-
based coil primer for continuously
galvanized coil and film thickness up
to 10 µm.
· very good corrosion protection
· excellent adhesion on cold-rolled,
galvanized steel sheet
· good deformation properties
· chromate-free
Stoving conditions
216–232 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
White
Gloss grade
Silk matt
Surface
Smooth
Article no. 5617
Size Unit
200 kg 1
1000 kg 1
Coil SP Rear Side Paint 5622
Coil paint for coating coil rear sides of
cold-rolled, galvanized steel sheet to
be glued or foamed.
· very good adhesion on all standard
coil substrates
· good corrosion protection
· very good foam and glue adhesion
· very high yield
· chromate-free
Stoving conditions
216–232 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
Bright green
Other colors available upon request
Gloss grade
Silk matt
Surface
Smooth
Article no. 5622
Size Unit
200 kg 1
1000 kg 1
Rear Side Paint
10
Two sides, one principle: ultimate functionality
Coil coating systems by Brillux stand
for maximum functionality. This also
applies to our Rear Side Paint. When -
ever maximum corrosion protection
and optimum compatibility with glues
or insulation foams are required, Rear
Side Paint from Brillux is the first
choice.
Topcoats
11
Topcoats, polyurethane systems
Coil PU Paint 5550, 5551, 5552Article no. 5550, 5551, 5552
Size Unit
25 kg 1
200 kg 1
1000 kg 1
First choice: Coil coating topcoatsfrom Brillux
The demands made on coating mate-
rials are as manifold as today's pro-
duct world. We translate these de-
mands into appropriate solutions.
Whatever the end product has to per-
form – Brillux provides you with the
right system. Do you need a surface
with particularly high weather resist -
ance? No problem: Our polyester po-
lyurethane based topcoats achieve
best results in weathering tests. Are
you looking for a cost-efficient soluti-
on for your coating build-up? Be as-
sured: we will find it. We will be hap-
py to meet your individual challenges.
You define the color of the top coat,
the gloss grade, surface texture, ef-
fects, properties such as overcoatabi-
lity and elasticity. It’s possible that
something completely new will be de-
veloped to meet your requirements.
However, it is also possible that you
will find the right material quickly in
our system range.
Polyurethane-based coil paint, meet -
ing the highest requirements as re-
gards flexibility and weather resist -
ance. Can be used as single layer on
non-ferrous metal.
· very good deformability
· very good weather resistance
· good abrasion resistance
· MEK resistance: > 100 DH
· available as basis for Coil Mix sys -
tem
· also available as highly-transparent
varnish
Stoving conditions
236–241 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
All common color systems
Gloss grade
5550: gloss
5551: silk gloss
5552: silk matt
Surface
Smooth
Coil PU/PA Texture Paint 5554Article no. 5554
Size Unit
25 kg 1
200 kg 1
1000 kg 1
Polyurethane-based coil texture paint,
meeting the highest requirements as
regards abrasion resistance, flexibility
and weather resistance. Can be used
as single layer on non-ferrous metal.
· very good deformability
· very good weather resistance
· very high abrasion resistance
· MEK resistance: > 100 DH
Stoving conditions
236–241 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
All common color systems
Gloss grade
Silk gloss
Surface
Texture
Extremely weather-resistant poly-
ester-based coil paint with high yield.
· excellent light reflection with pure
white color shade
· ultimate weather resistance
· excellent gloss and color stability
· low soiling tendency
· very good cleanability
· very good deformability
· excellent abrasion resistance
· MEK resistance: > 100 DH
· also available as highly-transparent
varnish
Suitable thinner
Coil Thinner 5140
Stoving conditions
236–241 °C PMT
Colors
All common color systems
Gloss grade
5580: gloss
5581: silk gloss
5582: silk matt
Surface
Smooth
Coil SP Premium Paint 5580, 5581, 5582Article no. 5580, 5581, 5582
Size Unit
200 kg 1
1000 kg 1
Coil SP Universal Paint 5560, 5561, 5562Article no. 5560, 5561, 5562
Size Unit
25 kg 1
200 kg 1
1000 kg 1
Weather-resistant polyester-based
coil paint.
· good weather resistance
· excellent deformability
· excellent abrasion resistance
· MEK resistance: > 100 DH
Suitable thinner
Coil Thinner 5140
Stoving conditions
236–241 °C PMT
Colors
All common color systems
Gloss grade
5510: gloss
5511: silk gloss
Surface
Smooth
Coil SP Industrial Paint 5510, 5511Article no. 5510, 5511
Size Unit
200 kg 1
1000 kg 1
12
Topcoats, polyester systems
Highly weather-resistant polyester-
based coil paint.
· very good weather resistance
· low soiling tendency
good cleanability
· very good deformability
· single-layer use on aluminum
· excellent abrasion resistance
· MEK resistance: > 100 DH
· available as basis for Coil Mix Sys -
tem
Suitable thinner
Coil Thinner 5140
Stoving conditions
236–241 °C PMT
Colors
All common color systems
Gloss grade
5560: gloss
5561: silk gloss
5562: silk matt
Surface
Smooth
Polyester-based coil paint with very
good fogging resistance for interior
use. Single-layer use on aluminum.
· excellent deformability
· good light stability
· haze-free high-gloss
· MEK resistance: 30–50 DH
Stoving conditions
236–241 °C PMT
Suitable thinners
Coil Thinner 5140
Coil Thinner 5141
Colors
All common color systems
Gloss grade
Gloss
Surface
Smooth
Coil SP Interior Paint 5540Article no. 5540
Size Unit
200 kg 1
1000 kg 1
13
Topcoats, special systems
Transparent prime coat for Coil SP
Glaze 5544.
· very good adhesion on aluzinc, al-
uminum and stainless steel
· good deformation properties
· good corrosion protection
· very high yield
Stoving conditions
216–232 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
Silver 1
Silver 2
Silver 3
Yellow 1
Yellow 2
Red 1
Red 2
Green warm 1
Green warm 2
Green cold 1
Green cold 2
Blue light 1
Blue light 2
Blue strong 1
Blue strong 2
Gloss grade
Silk matt
Surface
Smooth
Coil SP Glaze Primer 5644 Article no. 5644
Size Unit
25 kg 1
200 kg 1
1000 kg 1
Coil SP Glaze 5544Article no. 5544
Size Unit
25 kg 1
200 kg 1
1000 kg 1
Polyester-based glazing coil paint for
high-quality facade applications.
· excellent adhesion on aluzinc and
stainless steel substrates
· excellent light and weather resis t -
ance
· excellent corrosion protection on
aluzinc
· MEK resistance: > 100 DH
Stoving conditions
236–241 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
Silver 1
Silver 2
Silver 3
Yellow 1
Yellow 2
Red 1
Red 2
Green warm 1
Green warm 2
Green cold 1
Green cold 2
Blue light 1
Blue light 2
Blue strong 1
Blue strong 2
Gloss grade
Silk gloss
Surface
Smooth
Topcoats, special systems
14
Food-suitable epoxy phenol-based
coil paint with very good chemical re-
sistance for interior container coat -
ing.
· very good resistance against various
fillings
· suitable for use with food as per
LFBG
· MEK resistance: > 200 DH
· very good corrosion protection
· very good deformability
· good scratch resistance
Stoving conditions
220–250 °C PMT
Suitable thinner
Coil Thinner 5135.-.0003
Colors
Gold, beige red
Gloss grade
Silk matt to gloss
Surface
Smooth
Interior Container Coating Paint EP 5577Article no. 5577
Size Unit
200 kg 1
1000 kg 1
Approvals
Meets the requirements of
§§ 30 and 31 (1) of the German Food
and Feed Code (LFBG) as well as Art.
3 of the EC Directive No. 1935/2004
(tested by Nehring Institute, Braun-
schweig).
Polyester-based coil paint with very
high scratch resistance and very
good resistance to household chemi-
cals.
· excellent cleanability
· excellent deformability
· MEK resistance: > 100 DH
Stoving conditions
236–241 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
All common color systems
Gloss grade
Silk matt
Surface
Smooth
Coil SP Robust Paint 5547Article no. 5547
Size Unit
200 kg 1
1000 kg 1
Silicone polyester-based coil paint
with very good anti-adherent prop -
erties and high temperature resist -
ance.
· optimum cleanability
· permanent heat resistance
· easy removing of pastries contain -
ing sugar
· excellent dishwasher resistance
· MEK resistance: > 100 DH
Stoving conditions
250–270 °C PMT
Suitable thinner
Coil Thinner 5140
Colors
Subdued, dark colors
Gloss grade
Silk matt
Surface
Smooth
Coil SP SI Anti-adherent Paint 5539Article no. 5539
Size Unit
200 kg 1
1000 kg 1
Topcoats, special systems
15
16
According to your taste:Design and functionality
Brillux Industrial Coatings opens up
the whole range of possibilities of
modern coating technology – and
thus unique opportunities of providing
your product with a unique touch or
special functional properties. In addi-
tion to the standard products our top -
coats are also available with supple-
mentary properties as follows:
Anti-graffiti
for easy removal of graffiti and very
high solvent resistance
Anti-fingerprint
for insensitive surfaces
Easy-to-clean
for particularly easy cleaning
ESD
for electrostatic dischargeability of
the coating
SolReflex
for dark colors with reduced heat ab-
sorption
17
Real eye-catchers –
the coil effect variations
In addition to the standard color
shades all coil coating topcoats are
also available in effect designs Metal-
lic, Flip-Flop and 3D.
Effect design:
Metallic
Effect design:
Flip-Flop
Effect design:
3D
Coil SP Glaze Primer 5644 Smooth Silk matt X X X +++ n. a. 390–432 + + +++ n. a. Polyester(P3)
Coil SP Interior Paint 5540 Smooth Gloss (> 80 EH) X X 1 2 2 2 2 n. a. 222–236 ++++++ 3 + Polyester (P1)
Special systems
18
At a glance:The Brillux coil coating product range
Primers
Coil SP Primer 5617 Polyester Smooth Silk matt White X X ++ +++ ++ n. a. 225–249 + + +++ n. a.
Coil EP Corro Primer 5621
Coil PU Thick Film Primer5619
Rear Side Paint
Topcoats
Product identification Base Surface Gloss Standard color shades
1)can be used without primer2) in build-up with primer(see Technical Data Sheet)
3) with sanding and testing
+++ excellent++ very good+ good
= suitable= recommended
n. a. = not applicableX = available
25 k
g
200
kg
1000
kg
Alum
inum
(Al)
Cold
-rol
led
strip
(CRS
)
Cont
inuo
usly
gal
vani
zed
stee
l (Z)
Aluz
inc
(AZ)
Zinc
alu
min
um (Z
A)
Tinp
late
Stai
nles
s st
eel
Wea
ther
resi
stan
ce
Mec
hani
cal v
alue
s/fle
xibi
lity
Flow
cap
acity
Over
coat
abili
ty
Resi
stan
ce to
hous
ehol
d ch
emic
als
Yiel
d m
²/kg
(at 1
μm
)[r
efer
red
to w
hite
]
Corrosion protection and sub-strates
PropertiesStandardcontainers
Epoxy Smooth Silk matt Gray X X +++ +++ +++ +++ +++ n. a. 279–309 + + +++ n. a.
Coil PU Uniprimer 5618 Polyurethane Smooth Silk matt White X X +++ ++ +++ ++ n. a. 284–314 +++ + +++ n. a.
Polyurethane Smooth Silk matt White X X +++ ++ +++ ++ n. a. 281–311 +++ + +++ n. a.
Polyester Smooth Silk matt Bright green X X n. a. 352–390 + + +++ n. a. Coil SP Rear Side Paint5622
Coil PU Paint 5550, 5551, Polyurethane5552 (P3)
5550 gloss (80–90 EH)5551 silk gloss (50–60 EH)5552 silk matt (20–30 EH)
Smooth X X X 1 2 2 2 1 ++ 300–360 +++ ++ +++ ++
Texture Silk gloss X X X 1 2 2 2 1 ++ 306–338 +++ ++ +++ ++ Coil PU/PA Texture Paint Polyurethane5554 (P3)
5580 gloss (> 80EH)5581 silk gloss (40–50 EH)5582 silk matt (20–30 EH)
Coil SP Premium Paint 5580, Polyester 5581, 5582 (P4)
Coil SP Universal Paint 5560, Polyester5561, 5562 (P3)
Smooth X X 2 2 2 2 2 +++ 416–460 ++ +++ 3 +
Smooth X X X 2 2 2 2 ++ 357–395 ++ ++ 3 +
Smooth X X 2 2 2 2 2 + 344–388 +++ ++ +3 + Coil SP Industrial Paint 5510, Polyester 5510 gloss (80–90 EH)5511 (P2) 5511 silk gloss (40–50 EH)
5560 gloss (> 80 EH)5561 silk gloss (40–50 EH)5562 silk matt (20–30 EH)
Polyester (P3)
Coil SP Glaze 55442) Smooth Silk gloss X X X 2 2 2 ++ 390–432 ++ +++ n. a. +
Interior Container Coating Gold: gloss Paint EP 5577 Beige red: matt
Epoxy phenol Smooth X X n. a. 296–314 + + + +++
Coil SP Robust Paint 5547 Smooth Silk matt X X 2 2 2 2 2 2 340–380 +++ n. a. n. a. +++ Polyester (P1)
Coil SP SI Anti-Sticking Silicone Paint 5539 polyester
Smooth Silk matt X X 1 1 1 1 n. a. 300–360 + ++ n. a +++
All common color systems
All common color systems
All common color systems
All common color systems
All common color systemsAll common color systems
15 colorsmatched with glazes15 glaze colorsother upon requestGold,red brownAll common color systemsSubdued,dark colors
n. a. n. a. n. a. Coil Thinner 5140 216–232 °C PMT 4–6
30–50 DH + 236–241 °C PMT 10–15Coil Thinner 5140/5141
19
n. a. n. a. n. a. Coil Thinner 5140 216–232 °C PMT 5–10
Recommended thinner PMT
Clea
nabi
lity
HKF
adhe
sion
adj
usta
ble
Reco
mm
ende
d fil
m th
ickn
ess
(μm
)
faca
des
door
s
shut
ters
ceili
ng p
anel
s
gate
s/do
ors
rack
s
air c
ondi
tioni
ng s
yste
ms
Vene
tian
blin
ds
lum
inai
res
elec
tric
al e
quip
men
t cas
es
deco
ratio
n
stov
es
cake
pan
s
whi
te g
oods
tran
spor
t
pack
ing
tape
s
whi
te b
oard
s
win
dow
s
cont
aine
rs
MEK
resi
stan
ce
Interior applicationsExterior ap-plications
Use Household appliances
Other
n. a. n. a. n. a. 216–232 °C PMT 5–20
n. a. n.a. n. a. Coil Thinner 5140 216–232 °C PMT 5–10
n. a. n.a. n. a. Coil Thinner 5140 216–232 °C PMT 15–25
n. a. n. a. n. a Coil Thinner 5140 216–232 °C PMT 5–10
Special Thinner5135.-.0003
>100 DH +++ Coil Thinner 5140 236–241 °C PMT 20–30
>100 DH +++ Coil Thinner 5140 236–241 °C PMT 25–40
>100 DH +++ Coil Thinner 5140 236–241 °C PMT 20–40
>100 DH ++ Coil Thinner 5140 236–241 °C PMT 20–30
>100 DH + + Coil Thinner 5140 236–241 °C PMT 20–30
>100 DH ++ +++ Coil Thinner 5140 236–241 °C PMT 9–11
Special Thinner single layer 10–12 µm 5135.-.0003 two-layer 2 times 5–6 µm
>200 DH ++ 220–250 °C PMT
>100 DH +++ n. a. Coil Thinner 5140 236–241 °C PMTcoil primer 5–10 µmCoil SP Paint 20–25 µm
>100 DH +++ n. a. Coil Thinner 5140 250–270 °C PMT 20–30 µm
2663/503/0,1/1112 8841.9201.0011
Success through quality – that’s our
philosophy. A philosophy we trans-
late into intelligent system solutions
for industrial coatings.
These solutions generate real added
value for you because our innova-
tive wet paints and powder coatings
provide you a high degree of effi-
ciency and functionality.
Secure your leadership role in the
market with Brillux Industrial Coat-
ings. Learn more at
www.brillux-industrial-coatings.com
Brillux Industrial Coatings
Otto-Hahn-Straße 14
59423 Unna
GERMANY
Phone +49 (0)2303 8805-0
Fax +49 (0)2303 8805-119
www.brillux-industrial-coatings.com
info@brillux-industrial-coatings.com
Your direct connection to us:www.brillux-industrial-coatings.com
top related