蠍 DesignatiOn:E〕

2563-94(Reappr● ved 2002)Cl

‖7ERIArr● JAL

Standard Practice for

CIIII]{l』:よ l:ValDefectsilGlass口

Reinforced Plastic

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(lN● n― Editojally“ vised 1 2 in Mttch 2002

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e‖ifl:品∫WT里:!量

mi幣轟思潔珊 i淵譜T郷 ::ド性岬:T犠Ⅷ僣IttFM‰ b be Кgtted鵠血estandard.勁e values given in Parentheses are for informationonly.助

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NoTE l Therc is■o known ISO equivalent to this Practicc.

2.Acceptance Criteria

2.l The method and frequency of sampling and the allow―

able defects may be previously agreed upon between the

p哨嚇 思 淋 電》 昴ルmκ ごs_Pms血 』 hh叩 ∝“d

for confomance with dimensions and tolerances specined on

the drawings, Any dimensions falling outside the specified

limits shall be cause for reJection.

hi∬∬1柑酬i欝Ⅷ柵羞tWttT漁漁囀〕]黒l躍

脚鳳hcd鮒鳳TW千船rttilil鵬

「甘盤t鵠1」轟ヽ:中耐″

冊 脚 a踏 蹴 鵬 lXttt胤 柵 ilⅧ 獄

molded一in inserts shall be clean,smooth,free of nicks,tears,or

other damage.ThCre shJl be no laⅡ linate materials o■lash on

the threads.If necessaずy,threaded inserts may be retapped tO

clcan them or reinove llash.Threads containing locking fea…

tures or coated for corosion lcsistance shall■ ot bc retapped.

24 ハ イθIごごノ‐frl 富た″rFrFs ,r Cθ ″J Ho′ `∫―一 Molded in

thread8 0r COred holes shall be frec of visible defects such as

撃場』訛h押胤 出m∬ 柵祉T∫柵dr型 ・

税)″た駕ar7∫れυ―WOl・kmanship shall be in accordance

With 800d COmmercial practiccs as listcd in Table l for

叩」『糊翻服鑑 3。組mtth ptt mりL consi藝ered more critical than others.Ac五 tical area is here deined as

an area in which the presence of imperfections is considered to

be most detrilnental. The areas of parts that tte criticJ

柵C躍踊盤:「TT枇∬柵T零ど塩∫l]躊

田I盟脚讐L∫諸1織皿ぎ潮‖にd m tte

l::蹄IL‖乳岬httn.。『e田。fv前ous Lvd島°r2.6.3 Word descHPtion

2.7 Ar′θwαbル D`ル ごれ И∫“αJ―Thc defects in■ oncritical

areas which by nature, content, or frequency do not 測 師cct

serviceability of thc Part are designtated as allowable defects,

Allowable deicts shall be fully desc五 bed as to type,size,

nul■ber.extent a1lowed, and spacing.「 Fhe approp五 ate ttcep―

tance level(Table l)fOr dOfects in tllese areas must be

∬ :肌 ‖ 滞 I潮 」ヽr獄 」 出 e:棚 Ⅷ l∬ 膿

listed in the product specincations,drawings,or contracts fo「

the pari shall be cause for RlleCtiOn.

COpy“ght O ASTM intemational,100 Barr Harbor D面ve,P08ox C700,Wost COnShOhOcken,PA 19428 2959,Unned states

41

卍鼎

D2563

2.8R`′αゴ用わた Dびしごお― RcPairabiC dcfects,if any,shall

consist of those which can be rcPaired Witllout attecting thc

serviccability of the part unless prohibited ill the pl・odLICt

drawing or in the contract Acceptablc l■othods of repair slDa‖

be agreed upon betwecn thc purcht■ser alld thc scllcr and sht111

bo only as specined in the product drawing or contracts for thc

p∬t.

2.9S“ ′′7ご几 ″お/1 The ovcr all surhce illish oflaminates

may vary with the proccss LISed and the type of reinfc)rcclnent

Unless surface linish is sPccifled on Part drawings,colltracts,or

orders ionl the purchascL parts shall not be reJected t)r any

reading less than 150 rl■s.Defects shall be c()nsidcrcd as not

included in()vcr―all surface finish.

2.10 SII==Qごピ APP`α ″αIIξ――The surrace appetarance or

colo■ or both, of lanunated Parts call vary considerably

depending on thc PrOCess used to lllakc thc lanlinate,thickness,

type of reinftlrcclnent, type of resin, resin―tc)―reinftlrceinent

ratio and the presence or deltcts. AIly questions concerlling

surfacc appearance and its inluence on the prope■ ies of the

p■l sllould bc broLlght to the attelltion ()f the rcsponsible

lllaterials cnginecr

3. Acceptance Levels

3.l Vis“αJ Iれ,P′ご′′θ77-Each Part shュll 卜c chcckcd visually

without the aid of Fnagnincation.Defects shan be classined as

to type and level as shown in l'able l(scc Note 2)The

aCCCPtable quality level shall be dctelinillod by relerence to the

part drawing for tlle applicabl●acccPtanCe level for a1lowable

defects.If none of tlle nlst tllКe levels(Lcvcl l,Ⅱ,I11)is

considered applicable,the levcl shall be Level lヽ4 and a‖o Vヽ―

able defects lnlust hc sPccined On the product drawing.Any

excess of defects as sPccificd llnder tlle required level shall be

C■LISC hr reiectiOn.Unless othcrwise specified,diinensions are

surface dimcnslolls.

NoTE 2-Typical dctcts a3 outlined in the word dcsc●Pti()ns of Tablel tllc illllstrtnted in Figs l-212

3 2 74rcarprα「IεピL`ソご′f― Presence of any dCft・ cts in excess

of thosc listcd in Table l,Level l,shall be causc for rtteCtiO■,llllless othcrwisc specified in Table l,Level I.

33 Aご ごピ′フrrI「lごピι v`′ff―Presence of rnorc than one defect

of those listed in Table l,Level TT,ftlr cach estimated 10 in.2

of suゴ ace shall be cause lor ■ Jection, unless otllerwise

specined in Table l,Lcvel II.No defect area shall be less tllan

2 in froln t■nother.

3.4 Aごご≧,ノαllご′ι wJ//1二 ―PTcsence of more tllan two de¨

fects()f thosc listed in Table l,Level III,for each estilllatcd 13

■lm(5 in.)2。f suricc shJl be causc hr reieCtiOn,unless

Othcrwise specined in Table l,Level III,No dcfc・ct ttea shall

be lcss th■■ l in li‐orn t■■othei

3.5 スごご2/prdII,ご`Lイ llど′f1/――To be specined on the product

drawillg.

4. 】旺eywords

4.l reinforced thermosetting Plastics: visual defects

2「ull‐si7C(8 by 10■n)gk)ヽSy PHnts of thcsc typical dcicts a"availablc at a

11●Ininal chattc舟ol■AS・「M Headquarters Ordぼ Attuncr ADJD2563

TABLE l A‖ owable Defects

Visual Acceptance LevelsName Definition

Level l LeVel ll Level l‖

Chip

Crack

Crack,surface

Crazing

Delamination,edge

Delaminallon,

intemal

Dry‐spot

Foreign inclusion

(meta‖iC)

Fore19n inclusion

(nOnmetanic)Fracture

Air bubblo(void)

Bnster

Burned

a sma‖plece broken OIf an edge or surface

an actual separation of the lanうinate,visiblo on

opposite surfaces,and extending through the

thickness

crack existing only on the sulface ofthe

laminate

fine cracks at or underthe surface of a

laminate

separation of the layers of material at the ed9e

of a laminate

separation of the layers of rnaterialin a

laminate

area ofincomplete sulface f‖m where the

reinforcement has not been wetted vvith resin

meta‖ic PartiCles included in a laminate which

are foreign to its colllPOSitiOn

nonmeta‖ic Particles of substance included in a

laminate which seem foreign to its composition

rupture of laminate surface without complete

penetrationair entrapment within and between the p‖es of

reinforcement,usua‖y sPheriCalin shaperounded elevation of the surface of a larrlnate,

with boundaries that「nay be more orless

sharply defined,sorrlewhat resenib‖ng in shape

ab‖ster on the human skin

showing evidenco of thormal decolllpositlon

through some discoloration,distoltion,o「

destruction of the sulface of the lalninate

maximum dimension of break,30 mm maximum dimension of break,65 mm

(■ h) (・ //4い)

ma対 mum length,3 0 mrn(%h) ma‖ mum length 6 5 mm(1/4h)

maxi「num dirnension of cra2ingl 13 mm maxirnum dirnension of crazing,25 mrn

(%h) ( l i n )

frequency and l●cation to be determined by customer

maximum dimension,30 mm(1/8 in) maXimum dimension,65 mm(1/4 in)

none

maximum diameter,95 mm(3/8 in)

none,if for electrical use:rnaxirnum

dimension,08 mm(1/RJn),1/009

m2(1■2),I for mechanical use

maximum dimension,03 mm(1/3Jn),

1/009 mP(l ft')

maximum dimenslon,21 mm(137/1dn)

rnaximum Jiameter,15mm(%6 in):

2/in壼

maximum diameter,30 mm(%in〉

hoightfrom surface not to be outside

dravvlng toierance

maximum diameter,14 mm(%。in)

none,if for electrical use;maxirnum

dirnension,15 mm(1/・8 in),1/009

m2(l ft2),l fOr mechanical use

maximum dimension,15 mm(%。 in)i

1/009m2(1■ 2)

ma対mum dimenslon,29 mm(1・ /8 in)

maximum diamete1 3 0 mm(1/8 in):

4/in 2

maximum diamete1 6 5 mm(1/4 in〉

height from surface nol to be outside

draWing lolorance

42

Jll夕D2563

Leve1 1

Visual Acceptance Leveis

Name DeinlionLevel II Level l‖

FiSh‐Oye

Lack off‖lout

Orange peel

Pirnpl●

Pit(pinhole)

Porosity(pinhOle)

Pre‐ge:

Res:n‐Pocket

Resln―rlch edge

Sh‖nk‐mark(sink)

Wash

Wormhole

W雨 nkles

Scratch

Short

sma‖ 91●bular mass which has nOt b10nded

completely inlo the surrounding material and is

Particularly evident in a transparent ortranslucent rnaterial

an area,occurring usua‖y atthe edge of alaminated plastic,where th●reinforcement has

not been wetted with resln

uneven surfaCe somewhat resemb‖ ng an

orange peei

sma‖,sharp,or conical●levation on the

surfac●●f a lamlnate

sma‖ crater in tho surface of a laminate,with

ls width approximately of the same order of

magnitude as its depth

presence of numerous visib!e pits(pinhOles)

an unintentional extra layer of cured resin on

part of the surface of the laminate

(ThiS COndition doos not inciude gel coats)an apparent accumulation of exooss reSin in a

sma‖ localized area w‖hin the laminate

insufricient reinforcing material at the edge of

molded laminate

depression in the surface of a molded!aminate

where n has Юtracted from the mold

area where the reinforcemont of molded plastic

has moved inadvertently durlng closure of the

mold resulting in resin‐rich areas

elongated air entrapment which 13 0ither in or

nearthe surface of a lamlnate and may be

covered by a thin f‖m of cured resin

in a laminate,an imperfection that has the

appearance of a wave molded into on0 0r rnore

plies of fabric or other reinforcement mate面al

shallow mark,groove,furrowl or channel

caused by lmproper hand‖ng or storage

in a laminate,ah incompletely filled out

condition

NoTE this may b0 0Vident eitherthrough

an absence of surface f‖m in some areas,o「

as‖ghter unfused Parti●les of rnatorial showing

through a covering surface film,possibly

accompanied by thin‐skinned b‖sters

maximum diamete鳥 95 mm(3/8 in) maximum diametel 13 mm(1/2 in)

maximum diamete1 6 5 mm(1/4 in) maXimum diamete1 9 5 mm(3/8 in)

maximum diametel 14 mm(0/6 in) maXimum diamete1 29 mm(l1/8 in)

none maximum diamete1 3 0 mm(%in)

maximum diamete昨04 mm(1/64 in); maXlmum diamete1 0 3 mm(1/32 in);

frequency and l●cation to be deternlirlod by customer

maxlmum of 25 PIS(pinholes)in maximum of 50 pits(Pinh。 les)in

porous area of size Ⅱsted in Levelll pOrous area of Size:Isted in Level!‖

maximum dimension,65mm(1/4in); maXimum dimension,13 mm(1/2 in)

height above surace not to bo outside he19ht above surface notto bo outside

drawing tolerance drawing tolerance

maximum diameter,3.O mm(%in) maXimum diamete1 6.5 mm(1/2 in)

maximum1 0.4mm(1/6Jn)frOm the maガ mum,0.8 mm(1/32 in)frOm the

鵠 u m m t t m m帥 哺 鵠 u m d a m e t軋‖ mば ‰ 叫

depth not greater than 25 percent of depth not greaterthan 25 percenl of

wa‖thickness Wa‖ thickness

maximum dimension1 21 mm(13/1c in) maximum dimension1 29 mm(l1/u in)

ma対 mum diamete1 3 0 mm(1/O in) maximum diamete1 6 5 mm(1/4h.)

depth less than l percent of wa‖

thickness

maximum length surFace side,13 mm

(4/2in)i maXimum!ength opposle side.13 mm(%in)i depth iess than 10

percent of wa‖thickness

maximum length,25 mm(1 0in)

maximum depth,0125(0 005 in)

depth iess than 20 percOnt of wa‖

thickness

maximum length surace side,25 mm

(l in)maximum length opposhe side,25 mm(l in);depth iess than 1 5

percent of wa‖thickness

maximum length,25 mm(1 0 in):

maximum depth,0255(0 010 in)

none

43