carbon dioxide emissions and water consumption from oil shale

19
CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE PRODUCTION: A SECOND LOOK Jeremy Boak, Director 30 th Oil Shale Symposium Center for Oil Shale Technology & Research October 18-20, 2010 Colorado School of Mines Golden Colorado

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Page 1: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE PRODUCTION: A SECOND LOOK Jeremy Boak, Director 30th Oil Shale Symposium Center for Oil Shale Technology & Research October 18-20, 2010 Colorado School of Mines Golden Colorado

Page 2: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Outline

‣  Problem statement: Impact of production from saline zones

‣  Inferred nahcolite fraction from Fischer Assay

‣  Additional releases of CO2 and water

‣  Effect of release of breakdown products

‣  Conclusions

Page 3: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Previous Analyses

‣  CO2 emissions from in-situ oil shale production dominated by power plant fuel consumption for electrical heating to pyrolysis temperature

‣  Mitigation would depend upon reduction of power plant emissions, or substitution of alternative means of heating

‣  At that time, proponents of in situ methods planned to remove evaporitic minerals (nahcolite, dawsonite) prior to heating –  Adds to potential water consumption

–  Substantial water already required for power plant steam condensation and post-retort water/steam cleaning of the rock (Boak and Mattson, 2010).

Page 4: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

ExxonMobil Approach

‣  Heat rock in saline section of the Green River Formation (GRF) prior to removing evaporitic minerals

‣  Nahcolite will react to natrite at temperatures in the range 150 - 200°C by the following reaction:

‣  2 NaHCO3 = Na2CO3 + H2O + CO2

Page 5: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Impact of CO2 release

‣  Volatile constituents may fracture the rock

‣  Will certainly be released when the additional volume increase from pyrolysis occurs in the range of 300-400°C.

‣  Might affect early pyrolysis products

‣  Nahcolite constitutes as much as ~20 wt % of the rock in the saline sections of the GRF (or more?) –  large additional CO2 output has not been accounted for

in earlier analyses.

‣  Mitigation of CO2 release will add to cost of recovery

Page 6: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Impact of water release

‣  Large volume of water released from the rock will mitigate use of water elsewhere in recovery of oil

‣  ExxonMobil proposes using water: –  To recover the transformed nahcolite –  To remediate contaminants of concern in the

retorted block –  As a single step

Page 7: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Nahcolite breakdown (after Templeton, 1978)

‣  Reactions conducted at constant Vg/Vs

‣  Calculated for Vg/Vs = 0 ‣  U. S. Bureau of Mines/AEC

Colorado #1 well used as representative

‣  At lithostatic load of saline zone, reaction occurs at ~200°C

‣  Substantially below pyrolysis temperature

0  

500  

1000  

1500  

2000  

2500  

3000  

3500  

4000  

0   50   100   150   200   250  

Depth  (fe

et)  

Temperature  (°C)  

Nahcolite  Decomp.  

Top  Saline  Zone  

Base  Saline  Zone  

Page 8: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Fischer Assay data reveal nahcolite trend Gas+Loss

Oil Water

y = -0.9458x + 0.9966 R² = 0.96892

Ternary Boundary 385-1200 1740-2500 2619-3108 Nahcolite Carbonates Kerogen Linear (1740-2500)

U.  S.  Bureau  of  Mines/AEC    Colorado  #1  Well  

Page 9: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Simplified normative minerals from FA

‣  Assumes loss part of gas+ loss negligible

‣  Defines rich and lean zones

‣  Broadly indicates illitic oil shale and nahcolitic oil shale

‣  Nahcolite may be overestimated

‣  Relatively small fraction of carbonate reacts

0   50   100  385  

1061  

1347  

1689  

1928  

2162  

2379  

2611  

2860  

Kerogen  

Nahcolite  

NonvolaOle  

VolaOle  Carbonate  Hydrous  Minerals  

Page 10: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Additional CO2 release

0  

0.05  

0.1  

0.15  

0.2  

0.25  

0.3  

0.35  

0   2   4   6   8   10   12   14  

CO2  (tons  per  barrel)  

Produc;on  Quality  (FA*FA%*Power  plant  eff.)  

Nahcolite  19%  Nahcolite  0.8%  

Page 11: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Water release from nahcolitic oil shale

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0 0.2 0.4 0.6 0.8 1 1.2 1.4

Wat

er (b

arre

l/bar

rel o

il)

Kerogen/Nahcolite ratio

Page 12: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Will it fracture the rock?

2NaHCO3 = Na2CO3 + H2O + CO2 2*81.4 g/mol 106 g/mol 18 g/mol 44 g/mol

2.173 g/cc 2.54 g/cc

2*38.66 cc/mol 41.73 cc/mol 

Δ Volume (solids) = -35.59 cc/mol = 44 %

fluid density in void = 18 + 44 g/35.594 cc = 1.742 g/cc

Density of CO2 alone = 44g/35.594cc = 1.236 g/cc

Density of water alone = 18/35.594 = 0.506 g/cc

Page 13: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Volume change for kerogen and nahcolite

0  

5  

10  

15  

20  

25  

30  

before   aUer  

7.2   7.2  

8.1  2.9  

9.4  

6.6  

Volume  (G

3 )  

Kerogen    

HC  Liquid  

HC  Vapor  

Coke  

Kerogen  

Mineral  

15.3  

26.1  

0  

5  

10  

15  

20  

25  

30  

before   aUer  

6.3   6.3  

8.1   8.1  

2.9   1.6  0.8  

9.6  

Volume  (G

3 )  

Nahcolite  

CO2  

Water  

Natrite  

Nahcolite  

Kerogen  

Mineral  

17.4  

26.4  225°C  150  bar  ~2160  feet  

Page 14: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

CO2 phase dominates volume increase

0  

4  

8  

12  

16  

0   100   200   300   400  

Specific  Vo

lume  (m

l/g)  

Temperature  (°C)  

Water  CO2  

P  =  150  bar  (~2160  U  depth)  

Page 15: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Specific volume of water and CO2

50   150   250   350  0  

5  10  15  20  25  30  35  40  

0  

50  

100  

150  

200  

Specific  Vo

lume  (m

l/g)  

P  (bar)  

CO2  

0-­‐5   5-­‐10   10-­‐15   15-­‐20  

20-­‐25   25-­‐30   30-­‐35   35-­‐40  

50   150   250   350  0  

5  10  15  20  25  30  35  40  

0  

50  

100  

150  

200  

Specific  Vo

lume  (m

l/g)  

P  (bar)  

H2O  

0-­‐5   5-­‐10   10-­‐15   15-­‐20  

20-­‐25   25-­‐30   30-­‐35   35-­‐40  

Page 16: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Can water alone fracture the rock?

‣  Large volume change to steam

‣  Occurs at higher T ‣  Upper zone generally

leached ‣  Increased porosity may

accommodate volume increase

‣  Will activity of water affect pyrolysis?

0  

500  

1000  

1500  

2000  

2500  

3000  

3500  

4000  

0   50   100   150   200   250   300   350  

Depth  (fe

et)  

Temperature  (°C)  

Nahcolite/Natrite  Water/Steam  Top  Saline  Zone  Base  Saline  Zone  

Page 17: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Remaining questions

‣  One phase or two?

‣  Dissolution of natrite in resulting fluid

‣  After conversion, who owns the water derived from heating alone?

‣  Question applies to water in other minerals

‣  Will water alone be sufficient to fracture rock?

Page 18: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Conclusions - Issues

‣  Production from saline zone potentially increases CO2 emissions by 60%

‣  Produces 1/3 to 2/3 barrel of water per barrel of oil

‣  Both releases likely to occur before significant hydrocarbon production starts

‣  Handling of CO2 – water mixture produced may be challenging, but is not novel

Page 19: CARBON DIOXIDE EMISSIONS AND WATER CONSUMPTION FROM OIL SHALE

Conclusions – potential benefits

‣  CO2 and water release prior to production of significant hydrocarbons simplifies CO2 capture

‣  Early fracturing of rock gives control over reaction and production, and enhances heat transfer

‣  Planning to handle soluble minerals may address concerns about CO2 handling