catalogue of vertical machining center mm series

MM series

Linear way Vertical Machining Center

Feb. 2012

TM

ISO 9001:2008FM 538421

TM

ISO 14001:2004EMS 546518

TM

ISO 9001:2008FM 538421

TM

ISO 14001:2004EMS 546518

National Awardof Outstanding

2008

56, Lane 318, Der Sheng Road, Ta Ya, Taichung City, Taiwan, R.O.C.P.O. Box 320, Ta Ya, Taichung City, Taiwan R.O.C.Tel: 886-4-25 60 37 59 Fax: 886-4-25 60 37 69 E-mail: [email protected]

BUFFALO MACHINERY CO., LTD.

www.buffalo.com.tw

The capabilities of Microcut/Challenger linear way VMCs are as varied as you can imagine. This series provides you – our customers – more value. Machine structure is designed with FME which is analyzed to ensure high rigid durability. With compact design, the machine needs less floor space but is capable of higher productivity.

Vertical Machining Center

Taiwan’s Leading Machine Builder www.buffalo.com.tw1 2

MM-400 XYZ: 450x400x460mm Table size: 770x410mmMM-430 XYZ: 760x440x460mm Table size: 900x410mmMM-800 XYZ: 800x500x500mm Table size: 900x500mmMM-1000 XYZ: 1000x560x550mm Table size: 1200x528mmMM-1300 XYZ: 1300x680x730mm Table size: 1700x600mmMM-1500 XYZ: 1500x680x880mm Table size: 1700x600mm

MM-400/430

MM-800

MM-1000

MM-1300/1500

Rigid Foundation Motion Control

Structural Optimization

High Precision Ballscrews


MM-400/430 frame

MM-800/1000 frameMM-1300/1500 frame

• The major structural component is Meehanite cast iron, which is heat treated to relieve stress, thereby assuring maximum rigidity and accuracy.• Triangulate wide-distance base incorporates a durable ribbed box design for maximum structural loading. • All castings are reinforced with heavy ribs to resist flex and damp vibrations.

• Ballscrews and Linear guideways are provided by world’s top manufacturers. Their premium quality is the only way to achieve high accuracy and longevity. • Pre-tensioned ballscrews eliminate thermal expansion and ensure high working accuracy.

Direct-coupled Axes MotorsDirect-mounted servo motors improve positioning accuracy and provide better contouring and threading.

High Precision Linear GuidewaysMM series uses four-row linear recirculating ball bearing and guideway assemblies for all axes. They provide high load carrying capcity and rigidity with high running and positional accuracy as well as low friction.

Recirculation Ball GuidewaysThe recirculation ball guideways for each axis are preloaded to provide zero clearance between the moving surfaces. This increases rigidity in all directions while providing higher accuracy and reliability.

All structural components and completed machine frame are optimized using finite element analysis and demonstrated by ANSYS Mechanical system.

Spindle Tool Management•Spindle Dynamic Balancing


The on line dynamic balancing instrument calibrates the spindle displacement, speed, and acceleration of the full speed range.

The fast, simple and long-life automatic tool changer provides stable and reliable tool change.• The innovative cam driven mechanism gives the unique ATC(opt.). The bi-directional tool selection is achieved by PLC software programming.• The carousel type ATC is provided as standard, while side-mounted type ATCs are available for selection.• For MM-400/430, 16 tools carousel type ATC is standard, 24 tools arm type is optional.• For MM-800/1000/1300/1500, 20 tools carousel type ATC is standard, 24 tools arm type is optional, 30 tools arm type is available for MM-1000/1300/1500.

•High Capacity Cartridge Spindle

Radial thrust capacity is improved by preloaded angular-contact bearings and large space between front bearings. Cartridge spindle is designed for easy maintenance.

•One-piece Design HeadstockOffers high stability and capacity for heavy duty cutting.

•Spindle Temperature TracingEach spindle is well tested before it is assembled on machine. 2 hours temperature running trace is recorded to confirm the thermal expansion stability.

Standard with belt-driven spindle, offering speed 8000 rpm~12000 rpm. In-line spindle for MM-430 is available on request.

ATC for MM-800/1000/1300/1500, 24 tools Arm type (opt.) ATC for MM-400/430, 16 tools Carousel type (std.)

•Various Spindle Speed

Chip Removal Control

Chip Removal


• Efficient free-flow enclosure design.• Efficient chip conveyor carries out chips to save operation time (opt.).• Multiple chip flash solution offers easy chip clean.• Rear wash down with high pressure pumps (opt.).

20 Bar or 70 Bar Coolant Through Spindle

Auxiliary Coolant Filter

Coolant through spindle uses high pressure pump to supply coolant through tool, cooling the cutting edge directly. This clears chips during deep-hole drilling and tapping, increases tool life and allows higher cutting speeds. Two systems are available, one provides individual CTS tank with 600L big capacity equipped with 20 bar or 70 bar high pressure pump, the other provides 20 bar high pressure pump built-in with machine major coolant tank which requires less floor space. Both systems include the auxiliary coolant filter.

Individual CTS tank is supplied with a re-usable 25-micron iron filter. Built-in system provides 40-micron filter. Both filters take away contamination and particles from the coolant before coolant is recycled through the coolant pump.

FANUC CONTROL

FAGOR CONTROL

FANUC 0iMD CONTROL �

MM-400/430/800: Fagor 8055 i FLMM-1000/1300/1500: Fagor 8055 POWER�

Excellent Operations�

FANUC MANAUL GUIDE i (opt.)

FANUC MANUAL GUIDE 0i (std.)

ICON conversational language

• High reliable. • High speed, high-precision, high-quality machining with AI contour control.• Machining condition selection function. • Enriched basic functions: rigid tapping, tool life management.• Advanced digital servo technology.• User friendly operation: program editing, memory card, data server.

• High speed machining, large look-ahead buffer and a high speed block processing time.• Graphically assisted set up user interfaces.• Preparation help on tool management. • Various programming languages provide improved operator ease & efficiency: �- Wide range of ICON conversational cycles. - ISO-code languages.

• Programming guidance.• With extremely simplified operations.

Integrated operation guidance for NC program.

Integrated operation & programming guidance with extremely simplified operations.


HEIDENHAIN TNC620 CONTROL

SIEMENS CONTROLSIEMENS SINUMERIK 802D/828DBASIC CONTROL�

MM-400/430

MM-800

MM-1000

MM-1300/1500

• Minimize setup times.• Graphic support in any situation.• Straight forward function keys for complex contours.• Programming contours unconventionally.• Field-proven cycles for recurring operations.• Smar T.NC the alternative operating mode.• Program off line.• Fast data transfer. • The iTNC programming station.• Setup, presetting and measuring with touch trigger.

• Easy data exchange thanks to USB, CF and Ethernet interfaces on the panel front.• ShopMill machining-step programming.• SINUMERIK CNC programming language with high-level elements and programGUIDE.• Online ISO dialect interpreter: maximum CNC program compatibility.• Advanced Surface: Innovative, high-performance CNC functions.• Animated Elements: Optimized operator guidance.• Easy input of pictographic languages directly via the CNC keyboard.• Easy Message: Integrated mobile radio modem for optimum process monitoring via mobile telephone.

Layout Dimension

22001653

1551885

746

1034

2311

1780

2500

2210

2100

1109

.533

3

1052

3127

2416

2251.8

600

4080

845.

696

0

(792)

349

3420 330

(711

)

1542

2601

1520

70

2760.22500

1651

.5

2922

15

1520

70

22103230

1651

.5

2972

15

(chip auger: opt.)


Fanuc Controllor

Horse Power & Torque Chart

ISOSpindle Taper

Spindle Speed 10000 RPM

5.5/7.5kwMotor Output

Pulley RatioGear Ratio -

1:1

Spindle MotorTorque / Horsepower Chart Data

FANUC β6/10000i

DIN 69871

BT40CAT40

24

0

12

6

18

SPINDLE (rpm)

42

30

36

48

700030001000 2000 50004000 6000

Continuous rating

15 min rating

0

(KW)Output

(N-m)Torque

8000 9000 1000001500

35

4

2

1

3

7

5

6

87.5

5.5

3.7

5.33.5

4500

16

11.7

26.3

60 min rating

MM-400/430 MM-1000/1300/1500 std. 11/15kw MM-1000/1300/1500 opt. 15/18.15kwMM-800

Siemens Controllor

Fagor Controllor

Pulley RatioGear Ratio

Spindle MotorMotor Output

Torque / Horsepower Chart Data

DIN DIN 69871Spindle Speed 12000RPM

BT40CAT40Spindle Taper ISO

-1:1

Siemens 1PH8103-1DF025.5/7kw

0

60

Continuous rating(S1)

1.1

SPINDLE (rpm)

10

20

30

40

50

1500 3000 4500 12000105006000 7500 90004200

44.6

35

12.5 1.5

0

3

9.0

4.5

6.0

7.5

5.5

7.0

1.4

(KW)Output

(N-m)Torque

1

2

4

5

SPINDLE (rpm)

5

10

20

25

CAT40DIN 69871

BT405.5/7.5kw-

YASKAWA UAASKA-08FZ1/FZ3Torque / Horsepower Chart Data

Motor OutputSpindle MotorISOSpindle Taper

DIN Gear Ratio

0 0

3

6

7

15

8

Spindle Speed 8000PRM -Pulley Ratio

35

30

40 30 min rating

Continuous rating

800020001000 70003000 4000 60005000

50

45

35.02

6.578.95

47.76

5.5

7.5

1500

10

12(KW)

Output(N-m)Torque

ISOSpindle Taper


7.5/11kwMotor Output


1:1


FANUC β8/10000i

DIN 69871

BT40CAT40

36

0

18

9

27

SPINDLE (rpm)

63

45

54

72

700030001000 2000 50004000 6000

Continuous rating

15 min rating

0

(KW)Output

(N-m)Torque

8000 9000 1000001500

47.8

6

3

1.5

4.5

11.5

7.5

9

13

23.3

15.92.1

1.4

11

70

4500

35.8

60 min rating 2.2

(KW)Output

(N-m)Torque




1.5

0

3



9

4.5

6

7.5

-1:1

Siemens 1PH81057/9kw

10

0

20

SPINDLE (rpm)

60

30

40

50

57.3

44.6

1500 3000 4500 12000105006000 7500 9000


7

2.5

52504000

21.5

12.7

2






-1.25/1

Fagor FM-7-A0757.5/11kw

8

0

16

SPINDLE (rpm)

48

24

32

40

56

64

8.9


1000 2000 3000 800070004000 5000 6000

18.7

1875 56259000 10000

11

4.5

1.5

0

3

6

7.5

9

10.5

(KW)Output

(N-m)Torque

12

7500

5.8

9.3

38.2

9.6

5.5

S6-40%

Y connection

connection

ISOSpindle Taper


11/15kwMotor Output


1:1


FANUC a12/10000i

DIN 69871

BT40CAT40

48

0

24

12

36

SPINDLE (rpm)

84

60

72

96

700030001000 2000 50004000 6000

Continuous rating

30 min rating

0

(KW)Output

(N-m)Torque

8000 90001000001500

70

26.3

8

4

2

6

14

10

12

16

23.9 14.3

17.5 7.2

10.5

5.3

1595.5

35.8

7.5

5.5

11






-5/4

1PH8131-1DF02-0CA111/15kw

10

0

20

SPINDLE (rpm)

60

30

40

50

70

80

17.9

76.4


1000 2000 3000 800070004000 5000 6000

34.2

5.7

56

1875 587541889000 10000

11

15

6

2

0

4

8

10

12

14

(KW)Output

(N-m)Torque

0

2

16

6

4

8

10

12

14

15.5

11

11 / 15.5 kw--

Fagor FM-7-A110Torque / Horsepower Chart Data

Motor OutputSpindle Motor

Spindle Taper

Spindle SpeedGear RatioPulley Ratio


S6-40%

0

19.6

SPINDLE (rpm)

6.8

156.8

58.8

39.2

78.4

98

117.6

137.2

900040001000 30002000 5000 6000 800070001500 4500

ISODIN10000 RPM

DIN 69871CAT40BT40

71.8

101.2

6400

33.7

7.1

10000

(KW)Output

(N-m)Torque

16.4

ISOSpindle Taper


15/18.5kwMotor Output


1:1


FANUC a15/10000i

DIN 69871

BT40CAT40

60

0

30

15

45

SPINDLE (rpm)

105

75

90

120

Y connection

connection

700030001000 2000 50004000 6000

Continuous rating

30 min rating

0

(KW)Output

(N-m)Torque

8000 9000 1000001500

95.5

35.8

9

5

2.5

7.5

16.5

11.5

14

19

29.4

17.7

23.914.3

10.57.2

11

118

44.2

15

18.5




45

DIN DIN 69871Spindle Speed 10000 RPM


15

0

30

30 min rating

Continuous rating90

60

75

105

9000

-1:1

4000300020001000

FAGOR A15015/22 kw

150060005000 7000 8000

SPINDLE (rpm)10000

10.2

120

135

150

6800

21

10.7

22

45.68

95.5

140

4600

5

15

10

20

0

(KW)Output

(N-m)Torque

2.5

7.5

12.5

17.5

25

22.5

(KW)Output

(N-m)Torque




3.5

0

7



21

10.5

14

17.5

-1:1

Siemens 1PH8133-1DF0215/20kw

40

80

SPINDLE (rpm)

240

120

160

200

1000 2000 3000 800070004000 5000 6000


15

0500

7

90001250 5400

20

800

239

6.726.5

134115

10000


SpecificationDescriptionTABLETable sizeDistance between table & floorTable loading capacityT-slot configulation(w/pitch/no)TRAVELX axisY axisZ axisSPINDLETaperSpindle speed-standardSpindle speed-optionSpindle driven systemSpindle nose to tableSpindle center to Z-axis way coverAXES TRANSMISSTIONX/Y/Z ballscrewTransmissionXYZ rapid feedXYZ feed rateGUIDE WAYSX-axis guide way typeX-axis guide distanceY-axis guide way typeY-axis guide distanceZ-axis guide way typeZ-axis guide distanceMOTORSpindle

X-axis

Y-axis

Z-axis

ATCPocketTool taperATC typeMax. tool weightMax. tool diameter(full load)Max. tool diameter(every next tool)Max. tool lengthMax. loading weightACCURACYPositioning accuracyRepeatabilityMISCELLANEOUS

Max. power consumption

mmmmkg

mm

mmmmmm

rpmrpm

mmmm

mm

M/minM/min

mm

mm

mm

kwkwkwNmNmNmNmNmNmNmNmNm

kgmmmmmmkg

KVAKVAKVA

770x410820250

16x100x4

450400460

408000

10000, 12000Belt

120-560475

D32xP8xC3Direct

24/24/2410/10/10

Linear 35mm300

Linear 35mm620

Linear 35mm400

5.5/7.5(std.) / 9/11(opt.)5.5/7.55.5/7.5

66.376

6.3711

11.611

16(opt.)BT#40/CAT#40/DIN69871

Carousel8

ø100ø130200128

+-0.005/3000.005

201515

900x410820350

16x100x4

760460460

408000

10000, 12000Belt

100-560475

D32xP8xC3Direct

24/24/2410/10/10

Linear 35mm300

Linear 35mm620

Linear 35mm400

5.5/7.5(std.) / 9/11(opt.)5.5/7.55.5/7.5

66.376

6.3711

11.611

16(opt.)BT#40/CAT#40/DIN69871

Carousel8

ø100ø130300128

+-0.005/3000.005

2.2x2.1x2.5(full guard)3.0x2.1x2.5(table guard)

3630(full guard)2914(table guard)

2200x2474(full guard)3000x2100(table guard)

201515

900x520870450

16x80 / 100x5

800500500

401000012000Belt

100-600595

D40xP12xC3Direct

30/30/2410/10/10

Linear 35mm360

Linear 35mm700

Linear 35mm400

7/9(std.) / 9/12(opt.)7.5/117.5/11

1111.6

711

11.6716

16.520

20(std.)/24(opt.)BT#40/CAT#40/DIN69871Carousel(std.) Arm(opt.)

8/8ø80ø130300

140/170

+-0.005/3000.005

252520

1200x520870800

16x80 / 100x5

1000560550

401000012000Belt

100-650595

D40xP12xC3Direct

30/30/2410/10/10

Linear 35mm360

Linear 35mm700

Linear 35mm400

11/15(std.)/15/18.5(opt.)11/15(std.)/15/22(opt.)

11/15(opt.)/15/18.5(opt.)16

16.52016

16.52011

16.520

20(std.)/24(opt.)BT#40/CAT#40/DIN69871Carousel(std.) Arm(opt.)

8/8ø80ø130300

140/170

+-0.005/3000.005

1700x6008501000

18x100x5

1300680730

401000012000Belt

100-830795

D40xP12xC3Direct

30/30/2412/12/12

Linear 45mm400

Linear 45mm1200

Linear 45mm400

11/15(std.)/15/20(opt.)11/15.5(std.)/15/22(opt.)11/15(opt.)/15/18.5(opt.)

1820.82018

20.82018

20.820

20(std.)/24, 30(opt.)BT#40/CAT#40/DIN69871Carousel(std.) Arm(opt.)

8/8/8ø96(20T)ø80(24T)ø75(30T)

ø130(20T)ø130(24T)ø125(30T)300

160(20T)/192(24T)/240(30T)

+-0.005/3000.005

353535

1700x6008501000

18x100x5

1500680880

401000012000Belt

100-980795

D40xP12xC3Direct

30/30/2412/12/12

Linear 45mm400

Linear 45mm1200

Linear 45mm400

11/15(std.)/15/20(opt.)11/15.5(std.)/15/22(opt.)11/15(opt.)/15/18.5(opt.)

1820.82018

20.82018

20.820

20(std.)/24, 30(opt.)BT#40/CAT#40/DIN69871Carousel(std.) Arm(opt.)

8/8/8ø96(20T)ø80(24T)ø75(30T)

ø130(20T)ø130(24T)ø125(30T)300

160(20T)/192(24T)/240(30T)

+-0.005/3000.005

353535

Standard accessories: * Spindle and servo motor package * Large fully ground work table * Precision ground ball screw * Fully ground way mating surfaces * Heavily ribbed cast iron components * Automatic lubrication with low lubrication fault * Coolant system * 8000rpm spindle speed for MM-400/430; 10000rpm for MM-800/1000/1300/1500 * 20 tool ATC for MM-800/1000/1300/1500 * Chip drawers * Telescopic way covers * Low voltage circuit system * CE standard electrical control system * Fully enclosure with removable slide door (opt. for MM-400/430) * Work light (opt. for MM-400/430) * Rigid tapping (opt. for MM-400/430) * AICC (40 block) for Fanuc 0iMD * EMC and safety module for machine with H.H. controller

Optional accessories: * 12000rpm spindle speed for MM-800/ 1000/1300/1500 * 10000rpm spindle speed for MM-400/430 * Spindle oil cooler * CTS system with high pressure 20/70 bar pump * Chip auger * Chip conveyor * Heat exchanger * Air conditioner * Coolant gun * Oil skimmer * Wash down system * 4th axis completed* Tool setting* Work piece probe* ATC for MM-400/430

SiemensFagorFanucSiemensFagorFanucSiemensFagorFanucSiemensFagorFanuc

SiemensFagorFanuc

MM-400 MM-430 MM-800 MM-1000 MM-1300 MM-1500

Dimension-LxWxH(without chip conveyor) mm 2.2x2.1x2.5 2.5x2.8x3.0 3.2x2.2x3.0 4.1x2.6x3.1 4.1x2.6x3.1

5200

5322x2801

kg

mm

Weight

Floor space

4500

4502x3352

6600

4900x3200

6600

4900x3200

3430

2200x2474

353535

catalogue of vertical machining center mm series

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