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Smart Energy & Power Quality Solutions CHALLENGE HIGH AVAILABILITY RESIDUAL CURRENT MONITORING More safety, more system availability, reduced risk of fire

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Page 1: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

Smart Energy & Power Quality Solutions

CHALLENGE

HIGH AVAILABILITY

RESIDUAL CURRENT MONITORINGMore safety, more system availability, reduced risk of fire

Page 2: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

2

TABLE OF CONTENTS

4

6

8

10

12

14

Introduction – Benefits of a residual current monitoring (RCM)

The observed TN-S system and principle of the RCM monitoring

All in all energy and residual current monitoring over all levels

Design of a residual current monitoring (RCM) with Janitza

Overview of Janitza energy measurement devices

UMG 512-PRO and UMG 509-PRO

Page 3: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

3

16

17

23

15

19

20UMG 96-PA

UMG 96RM-E

Smart Energy Panel JPC 70

UMG 20CM and 20CM-CT6 module

GridVis® network visualization software

Overview of residual current transformer – Compatibility list for residual current transformer

Page 4: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

4

Residual current monitoring

The residual current monitoring (RCM) plays an increasingly important roll for applications with a demand for highly available power supplies. With a continuous residual current monitoring, you have control over your low voltage network. Dangerous residual currents, which can lead to system faults or increase the risk of fire are detected immediately so that a production losses can be avoided.

Further information and the detailed RCM white paper can be found at: https://www.janitza.com/whitepaper-about- rcm.html

BENEFITS OF A RESIDUAL CURRENT MONITORING

Residual current monitoring

RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG 509-PRO / UMG 96RM-E / UMG 96-PA / UMG 96RM-PN, UMG 20CM, are suitable for monitoring alternating currents and pulsating direct currents according to IEC/TR 60755 (2008-01) (type A and type B), and can be used for constant review of residual currents in TN-S systems.

Application possibilities can be found in nearly all market segments, particularly when continuous processes and especially sensitive applications are involved. This is how e.g. data centers, hospitals or semiconductor factories rely on RCM monitoring. Wherever insulation resistance measurements and residual current circuit breakers cannot be implemented due to local or operating conditions, RCM measurement provides a good alternative.

Page 5: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

5

Residual current monitoring

ADDED VALUE AND SAVING POTENTIALS Early detection and notification of residual currents

by continuous monitoring Constant review of the intactness of TN-S systems Compliance with EMC and minimization of faults on

grounded electrical equipment and thus an increase in the system availability

Reduced inspection effort on stationary electrical facilities in the context of DGUV regulation 3 for electrical operational safety, IEC 60364-6:2016

Insulation measurements on stationary electrical facilities and the related shutdown can be omitted

Residual current monitoring

PREVENT SYSTEM FAILURES

IMPROVE FIRE PROTECTION

PREVENT PRODUCTION INTERRUPTIONS

REDUCE ENERGY CONSUMPTION(ISO 50001/50006)

OPTIMIZE MAINTENANCE COSTS

MONITOR HIGHLY AVAILABLE ENERGY DISTRIBUTION BOARDS

No danger to sensitive loads which could be damaged by a high test voltage

No high personnel and administrative effort due to shutdowns and thus a reduction of costs

Maximum alternative safety in areas in which no RCDs can be used due to operational reasons

Early warning system for RCDs and ground fault switch High connectivity and retrofitting capability in new

and existing systems Essential for TN-S systems with a demand

for a high availability!

Page 6: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

6

Residual current monitoring

THE MONITORED TN-S SYSTEM

Residual current monitoring

Residual and operating current monitoring: Implementable with network analyzers 512-PRO / UMG 509-PRO / UMG 96RM-E /

UMG 96-PA (with RCM module). The RCM device used should be easy to operate, automatically point out problems and simultaneously

provide service technicians with a valuable tool.

L3L2L1N

Measurement of the central ground point / PE current

Total current measurement (RCM) of residual current

Energy, electrical safety, power quality

mA mA A A A A ∑

∑ = calculated neutral conductor current

I5 I6 N I1 I2 I3

Central ground point (CGP)

Operating equipment

Power distributor

EMC-COMPATIBLE AND HIGHLY AVAILABLE POWER SUPPLY WITHOUT FORCED SHUTDOWNS

Page 7: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

7

Residual current monitoring

TN-S systems are mandatory for new systems. Even for older TN-C-S systems, retrofitting to TN-S systems is recom-mended. The functionality of TN-S systems can be perma-nently monitored and recorded with Janitza RCM solutions.

This requirement represents a key function for the safety and economic success of a company in many industries and application areas.

In practice, all three phases and the neutral conductor run through the summation current transformer. For systems without a neutral conductor, for example with controlled drives, only the three phases of the summation current transformer are used. When the system is in an error-free state, the total current is zero or almost zero (in the tolerable range) so that the induced current in the secondary circuit is also zero or almost zero. Conversely if,

in the event of an error, a residual current flows to ground, the current difference in the secondary circuit causes a current that is detected, reported and evaluated by the RCM measurement device.

Notification before shutdown – a goal of the residual current monitoringIt is essential to detect faults that arise early on, before fuses or residual current circuit breakers (RCD) of affected systems or socket circuits shut down. The usually gradual increases in residual currents (e.g. triggered due to insulation faults and too high operating currents of system parts or consumers) must be monitored, evaluated and reported for this, before failures arise!

POWER SUPPLY WITHOUT FAILURES

Residual current monitoring

EARLY NOTIFICATION INSTEAD OF SHUTDOWN

mA

Timet

Information advantageRes

idua

l cur

rent

Notification through RCM

ShutdownPersonal protectionSystem protection

Fire protection

Page 8: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

8

Residual current monitoring

ALL IN ALL ENERGY & RESIDUAL CURRENT MONITORING

Residual current monitoringS

EC

ON

DA

RY

DIS

TR

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TIO

NE

ND

CO

NS

UM

ER

&

EN

D P

OW

ER

CIR

CU

ITS

MA

IN S

UP

PLY

, CG

P A

ND

IM

PO

RTA

NT

HU

BS

Main grounding bar

CGP Central ground point

Protective ground

There may always be only ONE connection between the neutral conductor (N) and the grounding system (PA) or protective conductor (PE)! CGP

The PEN must be laid insulated over its entire length.

UMG 512-PRO

L1L2L3PENPE

UMG 512-PRO

UMG 96RM-E supply Sub-distribution/busbar

20CM CT6 for individual circuits 16–63 A up to 96 RCM channels

UMG 20CM – up to 20 RCM channels

UMG 96-PA with RCM module or

UMG 96RM-E

IT rack Busbar outlet boxes Office & lighting

L1L2L3NPE

Transformer 1 Transformer 2 Emergency power supply

Page 9: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

9

Residual current monitoring

A comprehensive RCM monitoring of the power supply occurs on all levels – from the CGP and the outlets requiring monitoring in the low-voltage main distributor and sub-distributions, up to the individual critical loads.

Residual current monitoring

The

stra

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ower

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M in

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UMG 509-PRO & UMG 512-PRO Legally sound monitoring of the

power quality according to class A (only UMG 512-PRO)

Detection of operating and residual currents

Ideal for mains supply Monitoring mode for

fluctuating and constant loads

UMG 96RM-E Detection of operating

and residual currents Ideal for larger power outlets

and sub-distributions Monitoring mode for

fluctuating and constant loads

UMG 20CM Detection of operating and

residual currents Ideal for many outlets and circuits Monitoring mode for constant loads Head unit for the 20CM-CT6

20CM-CT6 Expandable up to 96 current channels Parallel recording of measurement values

via six integrated current transformers Automatic switching between the RCM

and operating current metering ranges

SE

CO

ND

AR

Y D

IST

RIB

UT

ION

UMG 96-PA & RCM moduleModular retrofitting capability

EN

D C

ON

SU

ME

R &

E

ND

PO

WE

R C

IRC

UIT

S

6-channel operating current, residual current and power quality

Multi-channel operating and residual current monitoring

6-channel operating and residual current

OVER ALL LEVELS FROM THE SUPPLY DOWN TO THE END POWER CIRCUIT

MA

IN S

UP

PLY

, CG

P A

ND

IM

PO

RTA

NT

HU

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20 + 96 RCM channels = 116 channels

Page 10: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

10

Residual current monitoring

Ethernet(TCP/IP)

MAIN DISTRIBUTION AND IMPORTANT HUBS

Transformer supplyL1 L2 L3 N

Ethernet(TCP/IP)

UMG 512-PRO

N

PE

CGP

PAS

Residual current

Operating current

DESIGN OF A RESIDUAL CURRENT MONITORING WITH JANITZA

The Janitza network analyzers allow a modular and flexible system design over the entire power supply. All measurement devices have at least one Modbus RTU interface. Though, depending on the type, also TCP/IP, SNMP, BACnet IP, Profibus, Profinet via Modbus. This allows an integration without complicated diversions via proprietary protocols in already existing BMS. Comprehensive RCM diagnostic variables are available in order to implement an optimal monitoring solution.

The Smart Energy Panel JPC 70 – up to 200 RCM monitoring points are handled in one display

Residual current monitoring

GridVis®

network visualization software

Additionally, all devices can be managed and visualized with the GridVis® network visualization software. Automated RCM test reports facilitate the evaluation and documen-tation requirements.

The Smart Energy Panel JPC 70 can fully manage and display up to 200 RCM monitoring points. It is the tailored solution for a system-related status monitoring.

Page 11: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

11

Residual current monitoring

OUTLETS, SUB-DISTRIBUTIONS AND END CONSUMER

Secondary distribution supplyL1 L2 L3 N

Modbus RTU

Residual currents type A according to IEC 60755

PE

e. g. computer

f1f2

Modbus RTU

UMG 20CM UMG 20CM UMG 20CM1 ... 20 channels

UMG 96-PA with RCM module

UMG 96RM-E or UMG 96-PA with RCM module

Residual current monitoring

Critical loads and single circuits

20 CM-CT6Expandable by 96

channels per UMG 20CM

CAN bus

Threshold value per measuring channel

Residual current status per channel

E-mail alarms

Comprehensive Modbus RCM diagnostic variables for higher-order systems

Fixed threshold value

Dynamic threshold value

Step function for threshold values

CT connection check per channel

Digital alarm outputs

Risk assessment Define measuring points (in case of residual currents,

sources of error have to be located quickly) Set up distributions with a measurable design Clearly label CGP and test points Define, document and set threshold values

Establish two self-sufficient reporting channels (notification on-site, notification in permanently manned control center)

Test reporting channels through memorization of errors (functional test)

Train personnel on-site (actions in the event of errors)

The planning can be structured into the following steps:

JANITZA NETWORK ANALYZERS

Page 12: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

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20CM-CT6 module

Item number 52.17.011*1 52.26.001*1 52.22.062*1 52.22.090*1without MID 96-PA-RCM-EL 96-PA-RCM

14.01.625 14.01.62652.32.001 52.32.010 52.32.011

Supply voltages

Use in three-phase 4-conductor systems with grounded neutral conductor up to a maximum of

417 / 720 V AC 347 / 600 V AC

(UL listed)

417 / 720 V AC347 / 600 V AC

(UL listed)277 / 480 V AC 277 / 480 V AC 417 / 720 V AC 277 / 480 V AC only current measurement

Use in three-phase 4-conductor systems with grounded neutral conductor up to a maximum of

600 V AC 600 V AC 480 V AC 480 V AC – - -

Supply voltage95 – 240 V AC; 80 – 300 V DC*2

95 – 240 V AC;80 – 300 V DC*2

90 – 277 V AC; 90 – 250 V DC

90 – 277 V AC; 90 – 250 V DC

90 – 277 V AC; 90 – 250 V DC*2

90 – 276 V AC; 90 – 276 V DC

-

Three-conductor / four-conductor (L-N, L-L) • / • • / • • / • • / • - / • • / • - / •Quadrants 4 4 4 4 4 4 4Sampling rate 50/60 Hz (measuring points per second)

25.6 kHz (25,600)

20 kHz (20,000)

21.33 / 25.6 kHz (21,330 / 25,600)

21.33 / 25.6 kHz (21,330 / 25,600)

8.33 kHz (8,330) 20 kHz (20,000) 60 kHz (60,000)

Continuous measurement • • • • • • •Effective value from periods (50/60 Hz) 10 / 12 10 / 12 10 / 12 10 / 12 10 / 12 10 / 12 10 / 12

Residual current measurement • • • • - • •Type A / type B • / - • / - • / • • / • • / • • / - • / -Number of RCM channels 2 2 2 2 - 2 20 6–96 (max. 16 modules)Frequency up to 2 kHz up to 2 kHz up to 2 kHz up to 2 kHz up to 2 kHz up to 3.125 kHz up to 3.3 kHz

Monitoring functionstatic / dynamic / progressive • / • / • • / • / • • / • / • only measured value • / • / • • / - / - • / - / -RCM diagnostics • • • • • • •RCM alarm output • • • only measured value • • •RCM value memory • • • - • • •RCM overview of internal web server • • • - - - -Harmonics V / A 1st – 63rd 1st – 63rd 1st – 40th 1st – 40th 1st – 40th 1st – 63rd 1st – 63rdDistortion factor THD-U/THD-I in % • • • • • • THD-I onlyUnbalance • • - - - - -Short-term flicker / long-term flicker • - - - - - -Transients > 39 µs > 50 µs - - - - -Short term interruptions • • • (from 200 ms) - - - -Accuracy V; A 0.1%; 0.1% 0.1%; 0.2% 0.2%; 0.2% 0.2%; 0.2% 0.2%; 0.2% 1%; 1% – ; 0.5%Class A according to EN 61000-4-30 • - - - - - -Active energy class 0.2S (.../5 A) 0.2S (.../5 A) 0.5S (.../5 A) 0.5S (.../5 A) 0.5S (.../5 A) 1 2*8

Digital inputs 2 2 (3)*4 (3)*4 3 - -Digital / pulse output 2 2 (5)*4 (5)*4*6 3*9 2 -Current measuring channels 4 4 4 4 3 1 20 6–96 (max. 16 modules)Temperature input 1 1 2*5 2*5 - - -Integrated logic Jasic® (7 Prg.) Jasic® (7 Prg.) Comparator Comparator Comparator Current treshold values per channel Current treshold values per channel

Memory min. / max. values • • • • • • •Memory size 256 MB 256 MB 256 MB - 4 MB 768 KB 768 KBClock • • • - • • •APPs: Measured value monitor, EN 50160 & IEC 61000-2-4 watchdog

• •only measured value

monitor optional- - - -

Fault recorder function • • - - - - -Peak load optimization - - - - - - -Software for energy management and network analysis

GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic

Interfaces RS232 - - - - - - -RS485 • • • • • • only via UMG 20CMUSB - - - - - - -Profibus DP • • - - - - -M bus - - - - - - -Ethernet • • • • - • - - -Web server / email • / • • / • • / • • / - - - -

Protocols Modbus RTU • • • • • • only via UMG 20CMModbus gateway • • • - - • - - -Profibus DP V0 • • - - - - -Modbus TCP/IP, Modbus RTU over Ethernet, SNMP

• • • •*7 - •*10 - - -

BACnet IP •*3 •*3 •*3 - - - -Profinet - - - • - - -

*1 UL certified

*2 Other voltages are also optionally available

*3 Option• : included- : not included

*4 Combination possibilities for the inputs and outputs:

a) 5 Digital outputs b) 2 digital outputs and

3 digital inputs

MADEINGERMANY

Page 13: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

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Item number 52.17.011*1 52.26.001*1 52.22.062*1 52.22.090*1without MID 96-PA-RCM-EL 96-PA-RCM

14.01.625 14.01.62652.32.001 52.32.010 52.32.011

Supply voltages

Use in three-phase 4-conductor systems with grounded neutral conductor up to a maximum of

417 / 720 V AC 347 / 600 V AC

(UL listed)

417 / 720 V AC347 / 600 V AC

(UL listed)277 / 480 V AC 277 / 480 V AC 417 / 720 V AC 277 / 480 V AC only current measurement

Use in three-phase 4-conductor systems with grounded neutral conductor up to a maximum of

600 V AC 600 V AC 480 V AC 480 V AC – - -

Supply voltage95 – 240 V AC; 80 – 300 V DC*2

95 – 240 V AC;80 – 300 V DC*2

90 – 277 V AC; 90 – 250 V DC

90 – 277 V AC; 90 – 250 V DC

90 – 277 V AC; 90 – 250 V DC*2

90 – 276 V AC; 90 – 276 V DC

-

Three-conductor / four-conductor (L-N, L-L) • / • • / • • / • • / • - / • • / • - / •Quadrants 4 4 4 4 4 4 4Sampling rate 50/60 Hz (measuring points per second)

25.6 kHz (25,600)

20 kHz (20,000)

21.33 / 25.6 kHz (21,330 / 25,600)

21.33 / 25.6 kHz (21,330 / 25,600)

8.33 kHz (8,330) 20 kHz (20,000) 60 kHz (60,000)

Continuous measurement • • • • • • •Effective value from periods (50/60 Hz) 10 / 12 10 / 12 10 / 12 10 / 12 10 / 12 10 / 12 10 / 12

Residual current measurement • • • • - • •Type A / type B • / - • / - • / • • / • • / • • / - • / -Number of RCM channels 2 2 2 2 - 2 20 6–96 (max. 16 modules)Frequency up to 2 kHz up to 2 kHz up to 2 kHz up to 2 kHz up to 2 kHz up to 3.125 kHz up to 3.3 kHz

Monitoring functionstatic / dynamic / progressive • / • / • • / • / • • / • / • only measured value • / • / • • / - / - • / - / -RCM diagnostics • • • • • • •RCM alarm output • • • only measured value • • •RCM value memory • • • - • • •RCM overview of internal web server • • • - - - -Harmonics V / A 1st – 63rd 1st – 63rd 1st – 40th 1st – 40th 1st – 40th 1st – 63rd 1st – 63rdDistortion factor THD-U/THD-I in % • • • • • • THD-I onlyUnbalance • • - - - - -Short-term flicker / long-term flicker • - - - - - -Transients > 39 µs > 50 µs - - - - -Short term interruptions • • • (from 200 ms) - - - -Accuracy V; A 0.1%; 0.1% 0.1%; 0.2% 0.2%; 0.2% 0.2%; 0.2% 0.2%; 0.2% 1%; 1% – ; 0.5%Class A according to EN 61000-4-30 • - - - - - -Active energy class 0.2S (.../5 A) 0.2S (.../5 A) 0.5S (.../5 A) 0.5S (.../5 A) 0.5S (.../5 A) 1 2*8

Digital inputs 2 2 (3)*4 (3)*4 3 - -Digital / pulse output 2 2 (5)*4 (5)*4*6 3*9 2 -Current measuring channels 4 4 4 4 3 1 20 6–96 (max. 16 modules)Temperature input 1 1 2*5 2*5 - - -Integrated logic Jasic® (7 Prg.) Jasic® (7 Prg.) Comparator Comparator Comparator Current treshold values per channel Current treshold values per channel

Memory min. / max. values • • • • • • •Memory size 256 MB 256 MB 256 MB - 4 MB 768 KB 768 KBClock • • • - • • •APPs: Measured value monitor, EN 50160 & IEC 61000-2-4 watchdog

• •only measured value

monitor optional- - - -

Fault recorder function • • - - - - -Peak load optimization - - - - - - -Software for energy management and network analysis

GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic GridVis®-Basic

Interfaces RS232 - - - - - - -RS485 • • • • • • only via UMG 20CMUSB - - - - - - -Profibus DP • • - - - - -M bus - - - - - - -Ethernet • • • • - • - - -Web server / email • / • • / • • / • • / - - - -

Protocols Modbus RTU • • • • • • only via UMG 20CMModbus gateway • • • - - • - - -Profibus DP V0 • • - - - - -Modbus TCP/IP, Modbus RTU over Ethernet, SNMP

• • • •*7 - •*10 - - -

BACnet IP •*3 •*3 •*3 - - - -Profinet - - - • - - -

*5 Combined function: Optionally analog / temperature / residual current input

*6 2 pulse outputs

*7 SNMP only for internal Profinet communication

*8 UMG 20CM absolutely necessary

*9 With module + 1 current measuring channel

*10 No SNMP

& &

Page 14: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

UMG 96-PA

14

UMG 512-PRO / UMG 509-PRO

UMG PRO SERIES

Main supply, CGP and important hubsThe UMG 512-PRO and UMG 509-PRO power quality analyzers are used on important hubs of TN-S networks for monitoring the power quality and for energy data management. The Ethernet-capable devices have different IP protocols and interfaces and can be easily integrated into superordinate systems (such as PLC, SCADA solutions, etc.) via diverse communication structures.

* UMG 509-PRO only in style

The UMG 509-PRO network analyzer is a multi-talent for continuous monitoring of the power quality as well as for analysis of electric disturbances during network problems. The UMG 512-PRO is a class A-certified power quality analyzer according to IEC 61000-4-30. Power quality parameters, such as harmonics up to the 63rd, flicker, short term interruptions, etc., are measured according to class A.

Class A certified according to IEC 61000-4-30 (UMG 512-PRO) and EN50160*/61000-2-4

Network compatibility level, total residual currents and energy for a higher system availability

Testing of the electrical high availability

Detection of residual currents and monitoring of the total residual currents in a TN-S system

RCM threshold values can be optimized for each application – fixed and dynamic threshold value

RCM diagnostic variables

Historical data – long-term monitoring of measured values

Dynamic CGP threshold values based on the total energy

Alarm outputs

Harmonics up to the 63rd

PERMANENT OPERATING & RESIDUAL CURRENT MONITORING

UMG 512-PRO/UMG 509-PRO

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15

UMG 96-PAUMG 512-PRO / UMG 509-PRO

MODULAR ENERGY MEASUREMENT DEVICE

MID measurement: Tamper-proof and legally compliant recording of energy data

Historical data – long-term monitoring of measured values

RCM threshold values can be optimized for each application – fixed and dynamic threshold value

Secondary distributionThe UMG 96-PA combines four solutions in one device (4-in-1): Energy management, MID compliant energy measurement, power quality monitoring and RCM monitoring. The UMG 96-PA measures, monitors, notifies and documents. The RCM module can be quickly and

easily retrofitted. Residual currents and leakage currents are detected and recorded to ground according to IEC 60755 type A and B. An additional 1/5 A power input is available for the neutral conductor monitoring. An Ethernet port simplifies the connection to superordinate systems.

Ethernet connection

RCM diagnostic variables

Fourth current transformer input (e.g. N-conductor)

The UMG 96-PA module has an integrated thermistor input for thermocouples

Two analog inputs: Optionally as 0 – 20 mA analog inputs or as RCM measuring inputs with cable break detection and additional temperature measurement

Alarm outputs

CERTIFIED AND TAMPER-PROOF MID MEASUREMENT

UMG 96-PA

2728

2930

3132

S2

S1

3536

I 4

Eth

erne

t10

/100

Bas

e-T

RJ4

5

PC

Ana

logu

e in

put

s

PT100

0-30 mA

IDIFF

IPE

L1 L2 L3

Consumer

230V

/400

V 5

0Hz

N

S2

S1

Mo

dul

co

nnec

tor

Mo

dul

co

nnec

tor

UMG 96-PA UMG 96-PA Modul(with Ethernet connection)

0-30 mA

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NETWORK ANALYZER

Secondary distributionThe UMG 96RM-E has 6 current inputs (4 inputs for 1 or 5 A and 2 analog inputs 0...30 mA), wherein the 2 analog inputs can be used for temperature or residual current monitoring. It combines five functions in one compact device: Universal measurement device, energy monitoring, harmonics analysis and power quality and residual current monitoring.

A continuous monitoring of the residual currents in power distribution systems is thereby possible in addition to the normal measurement of the operating currents. A special method was implemented for the RCM measurement,

Maximum safety: Continuous residual current monitoring

Analysis of residual current events

Analysis of the harmonic residual current ratios

16

UMG 96RM-E JPC 70

in which the RCM threshold values are dynamically set according to the total power. With the dynamic threshold value creation, a customized residual current threshold value is created in all load areas and thus unnecessary error alarms are prevented. Unlike conventional RCM monitoring devices, an optimal residual current threshold value is also ensured in the low load range.

Residual currents and leakage currents are detected and recorded to ground according to IEC 60755 type A and B.

SNMP alarms

E-mail alarms

Historical data – long-term monitoring of measured values

RCM threshold values can be optimized for each application – fixed and dynamic threshold value

RCM diagnostic variables

Alarm outputs

UMG 96RM-E

6 CURRENT CHANNELS FOR OPERATING & RCM RESIDUAL CURRENT MONITORING

Digital inputs/outputs Analog inputs

Power supplyvoltage

Measuring voltage Current measurement

Eth

ern

et10

/100

Bas

e-T

Co

nsu

mer

Group 1 Group 2

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17

UMG 96RM-E

SMART ENERGY PANEL

JPC 70

With the Smart Energy Panel JPC 70, Janitza is expanding its product portfolio with a display device for optimal presentation of the most important parameters for the power supply. Channel-related measured values of the Janitza current monitoring device UMG 20CM, such as e.g. alarms, can be presented directly on the switchgear on site. The Smart Energy Panel JPC 70 is ideally suited for front panel mounting and can be set via Ethernet per remote access. An additional advantage is the flexible

Presentation of all current and energy values

Display and storage of the last maximum value

Topology view of the circuits

Visualization of the main and auxiliary measurement

Schema of RCM alarm management with Smart Energy Panel JPC 70 (7-inch display)

Modbus ID1

Modbus ID2

Modbus ID3...10

ModbusTCP

IP xxx.xxx.xxx.xxx

configuration. Thus the USB interface enables, for example, bringing in existing configurations. The clear "7-inch" touchscreen display for the Smart Energy Panel JPC 70 distinguishes itself through the easy and user-friendly menu navigation. Setting up the device is easily possible without any programming knowledge. Warning or fault messages can be displayed over multiple levels in the topology view and therefore be quickly identified. Time synchronization occurs via NTP.

Monitoring of up to 200 current channels

Dynamic topology configuration of up to 10 devices

Plug & Play configuration via USB: Import and export of device configurations

Labeling of the individual circuits, threshold values can be set per channel, and much more

Integrated alarm management

E-mail alarms

Password-protected presentation

SMART ENERGY PANEL JPC 70

SYSTEM-RELATED ON-SITE OPERATION & TIMELY ALARMS

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UMG 20CM

RESIDUAL CURRENT MEASUREMENT DEVICE

End consumer and end power circuitsThe operating and residual current measurement device UMG 20CM with connectable current transformers is used for acquiring operating current or alternatively for RCM measurement. It is used particularly in applications with many outlets, such as in PDUs for data centers. 20 current measuring channels (inputs) are available for the connection

20CM-CT6 module

RCM and energy measurement device in one

20 current measuring channels: 20 LEDs – one LED for each current channel

Compactness of the system: Retrofitting capability in existing systems

Analysis of the harmonic residual current proportion

RCM diagnostic variables

Alarm outputs

of current transformers for acquiring operating current of 0 – 600 A and for residual current monitoring from 10 mA up to 15 A. RS485 (Modbus RTU) is implemented as a communication interface. The threshold value programming and alarm message option inform you immediately in the event of an overloading of your energy distribution system.

BASIC DEVICE WITH 20 CURRENT MEASURING CHANNELS

UMG 20CM

Typical UMG 20CM connection diagram with master/slave configuration

3Ph/N/PE AC 50 Hz 230/400 V L1L2L3NPE

...

Ch1

Modbus

_~

24 V UC

L1

L2

L3

...

Ch20

Weitere GeräteEthernet

Supply voltage90...276 V 50/60 Hz AC/DC

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19

UMG 20CM 20CM-CT6 module

EXPANSION MODULE

End consumer and end power circuitsThe current and consumption monitoring device 20CM-CT6 is designed for use in the industrial and residential sector. It is suitable for the measurement and calculation of electric values such as operating and residual current, power, energy, harmonics etc. in the building installation, on distributors, circuit breakers and busbar trunking systems. The 20CM-CT6 is an expansion module for the residual current measurement device UMG 20CM with 20 current measuring channels. The two devices form a  complete current and consumption monitoring system with display devices or devices for data coupling on third-

Expandable to up to 96 current channels

Parallel measurement value recording via six integrated current transformers

Automatic switching between the metering ranges

Frequency analysis

High resolution: 2 mA – 63 A

party systems. This monitoring system increases the system and operational safety, and the energy up to the end power circuit becomes transparent. Faults or an increase of residual currents (usually creeping) are detected early on, for example, thus allowing preventative maintenance.

Historical memory

Communication and power supply via internal bus, e.g. receipt of the measured voltages from the 20CM-CT6

Parameterization via GridVis®

RCM diagnostic variables

Evaluation of fault currents (residual currents) type A according to IEC 62020

Generation of warning and response messages when threshold values are exceeded

Display of the threshold value monitoring status with 6 LEDs

EXPANSION FOR THE RESIDUAL CURRENT MEASUREMENT DEVICE UMG 20CM

20CM-CT6 MODULE

20 x 1-phaseMeasurements

6 x 1-phaseMeasurements

6 x 1-phaseMeasurement

20CM-CT6UMG 20CM

LCAN-RS45

Internal BUS

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20

GridVis®

NETWORK VISUALIZATION SOFTWARE

The GridVis® RCM report Meaningful statistics of threshold value exceedances

for residual currents and operational interruptions Support for system testing and documentation

requirements Verification of a “clean TN-S system” Optimal for large systems with more than 100

RCM measuring points Support of devices with dynamic

threshold value monitoring or static threshold values Status overview with signal colors for a general

overview

AN ELEMENTARY COMPONENT FOR RCM ENERGY MANAGEMENT, AND POWER QUALITY MONITORING SYSTEMS

GridVis®

GridVis® RCM reportThe GridVis® RCM report as test verification

Residual current 2

Residual current 3

Residual current 1

Page 21: CHALLENGE HIGH AVAILABILITY - Janitza · BENEFITS OF A RESIDUAL CURRENT MONITORING Residual current monitoring RCM measurement devices from Janitza, such as the UMG 512-PRO / UMG

Technicians as well as business economists receive the necessary data with GridVis® to: Identify energy saving potentials Reduce energy costs Calculate key figures Present cost centers Monitor status messages Identify failures and deficiencies Balance high availability overall Establish a basis for predictive maintenance

GridVis®: endless possibilities Program dynamic threshold values for RCM Convenient programming and parameterization Delay times for RCM alarms Link measuring points & prepare topology Web-based alarm manager with

escalation management Diverse presentations Automated reports and exports Progressions and topologies Analyze the effects of non-linear loads and filter currents Integration of RCM systems from other manufacturers

via OPC or directly from the measurement device

21

GridVis®

GridVis®

System and energy monitoring at the highest level

GridVis®

PRESENT RESIDUAL CURRENTS, POWER QUALITY, AND CORRELATIONS WITH CERTIFIED 50001 ENERGY MANAGEMENT FUNCTIONALITY!

Total residual current 1

Total residual current 2UV9 197.4125% mA

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Residual current monitoring

22

Measurement of the CGP (central grounding point)

Residual current transformer

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23

Residual current monitoring

OVERVIEW

PLUG-ON RESIDUAL CURRENT TRANSFORMER TYPE A

Detection of very small currents In connection with the UMG measurement devices, the residual current to

the ground of machines or systems can be determined Compact design Suitable for the UMG 96RM-E, UMG 96RM-PN, UMG 20CM,

UMG 509-PRO, UMG 512-PRO

Type Transformation ratioMax. primary

residual current in mA* Item no.

CT-AC RCM 35N 700/1 21000 15.03.458

CT-AC RCM 80N 700/1 21000 15.03.459

CT-AC RCM 110N 700/1 21000 15.03.463

CT-AC RCM 140N 700/1 21000 15.03.460

CT-AC RCM 210N 700/1 21000 15.03.464

* When using the analog inputs of the UMG 96RM-E, UMG 96RM-PN,UMG 509-PRO and UMG 512-PRO

Note:If the residual current transformers of series CT-AC are used in connection with the UMG 20CM, the metering range of the UMG 20CM can be raised from 900 mA or 1 A to 14 A or 15 A through interposition of the loads, item no. 15.03.086.

Type Transformation ratioMax. primary residual

current in mA*1 Weight (kg) Item no.

KBU 23D*2 600/1 18000 0.7 15.03.400

KBU 58D*2 600/1 18000 1.1 15.03.401

KBU 812D*2 600/1 18000 1.5 15.03.402

Accessories

Burden (3.9 Ω) with 1.5 m connection cable and spring terminal 15.03.086

*1When using the analog inputs of the UMG 96RM-E, UMG 96RM-PN,UMG 509-PRO and UMG 512-PROa*2 If the residual current transformers of series KBU are used in connection with the UMG 20CM, the metering range of the UMG 20CM can be raised from 900 mA

or 1 A to 14 A or 15 A through interposition of the loads, item no. 15.03.086.

Safe to handle and compact Easy and cost-effective assembly Practical locking system: Separation and disconnection

of the primary conductor omitted Available in various dimensions No operational interruption Suitable for the UMG 96RM-E, UMG 96RM-PN, UMG 20CM,

UMG 509-PRO, UMG 512-PRO

SPLIT CORE RESIDUAL CURRENT TRANSFORMER TYPE A

Residual current transformer

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24

Residual current transformer

SPLIT CORE RESIDUAL CURRENT TRANSFORMER TYPE A

Safe to handle and retrofittable In connection with the UMG measurement devices, the residual current to the

ground of machines or systems (e.g. insulation fault) can be determined Compact design Detection of very small currents Suitable for the UMG 96RM-E, UMG 96RM-PN, UMG 20CM,

UMG 509-PRO, UMG 512-PRO

Type Transformation ratioMax. primary

residual current in mA* Item no.

CT-AC RCM A110N 700/1 21000 15.03.462

CT-AC RCM A150N 700/1 21000 15.03.465

CT-AC RCM A310N 700/1 21000 15.03.461

* When using the analog inputs of the UMG 96RM-E, UMG 96RM-PN,UMG 509-PRO and UMG 512-PRO

Note:If the residual current transformers of series CT-AC are used in connection with the UMG 20CM, the metering range of the UMG 20CM can be raised from 900 mA or 1 A to 14 A or 15 A by conncting a burden, item no. 15.03.086.

Always alert - intelligent transformer Detection of residual currents of the type B+ (up to 300 mA) Pre-alarm in the event of errors Standard interface 4–20 mA Permanent monitoring of residual currents 24 V DC supply voltage Compact, robust plastic housing Reduction of DGUV V3 (replacement for insulation measurement in

fixed electrical systems) Easy implementation of fire and system protection Decentralized, direct shutdown of system parts Suitable for the UMG 96RM-E

Type DC supply voltageMax. primary

residual current in mAInternal consumption Item no.

CT-AC/DC type B+ 35 RCM 24 V (21.6 ... 26.4 V) 0.3 A max. 1.5 W 15.03.469

CT-AC/DC type B+ 70 RCM 24 V (21.6 ... 26.4 V) 0.3 A max. 1.5 W 15.03.468

Accessories

1-phase switch power pack in the installation housingprim. 115 – 230 V 50/60 Hz, sec. 24 V DC; 1 ADimensions in mm (H x W x D): 90.5 x 52 x 62.5; weight: ca. 169 g

16.05.002

RESIDUAL CURRENT TRANSFORMER TYPE B+

Residual current transformer

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25

Residual current transformer

Precise and efficient Can be used for operating currents up to max. 63 A and for residual

currents of 1 mA to 1,000 mA according to type A Compact design Ratio 700/1 Primary window applicable for Ø 7.5 mm (max.) insulated cable For use on a 3-phase disconnector with a phase distance of 17.5 mm DIN top hat rail assembly (35 mm) via rail clamps (optional) Custom-made device for the UMG 20CM Suitable for the UMG 96RM-E, UMG 96RM-PN, UMG 20CM,

UMG 509-PRO, UMG 512-PRO

TypeMax. operating

current in AResidual

current in mATransformation

ratio

Max. diameter of primary

conductor in mmClass

Dimensions in mm (H x W x D)

Weight (kg)

Item no.

CT-20 63 (with load*) 10 ... 1000 700/1 7.5 1 approx. 46 x 27 x 23 0.05 15.03.082

Accessories

Snap-on mounting For DIN rail EN 50022-35, suitable for type CT-20 approx. 14 x 41 x 27 approx. 0.1 09.09.010

Pre-assembled connec-tion cable*

1.5 m with burden (0.8 Ω) and spring terminal for operating current measurement 15.03.085

Microfine and highly precise Compact, split core transformer Suitable for residual current monitoring (10 ... 1000 mA) High accuracy of measurement Easy installation by means of clip technology UL and EN 61010-1 certified Especially for use with the UMG 20CM Suitable for the UMG 96RM-E, UMG 96RM-PN, UMG 20CM,

UMG 509-PRO, UMG 512-PRO

Type Residual current

(mA)Transformation

ratio

Max. diameter of primary conductor

in mm Class

Accuracy (%)

Dimensions in mm (H x W x D)

Weight (kg) Item no.

SC-CT-21 10 ... 1000 700/1 8 1 1 approx. 35 x 35 x 16 0.05 15.03.084

OPERATING OR RESIDUAL CURRENT TRANSFORMER, TYPE A

SPLIT CORE TRANSFORMER FOR RESIDUAL CURRENT, TYPE A

Residual current transformer

* Not included in the scope of delivery

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26

Residual current transformer

Monitor, detect and take action Residual current detection with integrated current transformers

(residual currents according to IEC 60755 type A) 6 measuring channels Compact construction Parallel measurement value recording and processing Use in distribution outlets for consumers and systems Tailored device for the UMG 20CM

Type Operating mode*1 Operating current with

load in A

Residual current in

mA

Number of measuring channels*2

Transformation ratio

Measurementaccuracy

Inner diameter

Transformer in mm

Dimensions in mm

(H x W x D)

Weight (kg)

Item no.

CT-6-20Residual or

operating currents0 ... 63 10 ... 1000 6 700/1 1 11 56 x 174 x 45 0.30 14.01.630

Accessories

Pre-assembled connection cable 1.5 m, twisted, shielded with plug 08.02.440

*1 Optionally preconfigurable via Dip switch. *2 Measurement transformer integrated.

6-FOLD DIN RAIL CURRENT TRANSFORMER, OPERATING OR RESIDUAL CURRENT, TYPE A

Residual current monitoring

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27

Residual current transformer Residual current monitoring

RCM transformer types

Inner window Separable Yes/No

Residual current type

Transformer ratio

Primary current with evaluation

unit1

Primary current with evaluation unit2

Compatibility of evaluation unit1

Compati-bility2

CT-AC RCM 35N 35 mm round No Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM 80N 80 mm round No Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM 110N 110 mm round No Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM 140N 140 mm round No Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM 210N 210 mm round No Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-20 7.5 mm round No Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

SC-CT-21 8.5 mm round Yes Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM A110N 110 mm round Yes Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM A150N 150 mm round Yes Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

CT-AC RCM A310N 310 mm round Yes Type A 700/1 21000 mA1000 mA without load, 15000 with load

Yes Yes

KBU 23D20 x 30 mm

angularYes Type A 600/1 18000 mA

1000 mA without load, 15000 with load

Yes Yes

KBU 58D50 x 80 mm

angularYes Type A 600/1 18000 mA

1000 mA without load, 15000 with load

Yes Yes

KBU 812D80 x 120 mm

angularYes Type A 600/1 18000 mA

1000 mA without load, 15000 with load

Yes Yes

CT-AC/DC type B+ 35 RCM

35 mm round NoType B+

(AC and DC)4-20 mA

(300 mA/5 A)300 mA not compatible

Only UMG 96RM-EUMG 96-PA

No

CT-AC/DC type B+ 70 RCM

70 mm round NoType B+

(AC and DC)4-20 mA

(300 mA/5 A)300 mA not compatible

Only UMG 96RM-EUMG 96-PA

No

COMPATIBILITY LIST FOR RESIDUAL CURRENT TRANSFORMERS

Further information and the detailed RCM white paper can be found at: https://www.janitza.com/whitepaper-about-rcm.html

1 UMG 96RM-E, UMG 509-PRO, UMG 512-PRO, UMG 96-PN, UMG 96-PA (module required)2 UMG 20CM

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Smart Energy & Power Quality Solutions

Janitza electronics GmbHVor dem Polstück 6 | 35633 Lahnau

Germany

Phone: +49 6441 9642-0Fax: +49 6441 9642-30

[email protected] | www.janitza.com

Sales partner

Item no.: 33.03.657 • Doc. no.: 2.500.075.2 • Status 12/2018 • Subject to technical changes.The current version of the brochure is available at www.janitza.com