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Page 1: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India
Page 2: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing for Automobile industry.

Over the years we’ve started our Manufacturing foot print in to Seat Frame, Electrical & Refrigeration industry.

SGI is proud of its reputation as an ethical company with a dynamic, can-do-attitude. In every situation, from large corporate negotiations to face-to-face dealings with the local community, the company strives to achieve outcomes which benefit all parties.

In order to achieve this, SGI staff has distilled a set of core values by which all employees are encouraged to operate.

About Us

Page 3: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

SGI Automotive Pvt Ltd is committed to the customer satisfaction through quality workmanship, professional service, and superior value.

We will develop and maintain long-term relationships with emphasis on dependability thereby achieving our customer’s success through our collective expertise and professionalism.

We drive continuous improvement throughout the company by utilizing the Facilities and employee involvement.

To Become the leading manufacturer of Sheet Metal Components in Domestic & International Market.

Our Mission

Page 4: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Strives for Business Excellence – We challenge ourselves to be efficient and effective with available resources. We seek for continuous improvement and embrace change.

Work as a Team – Working together to meet challenges and develop solutions, we actively engage and support our people and understand and value the contribution of others.

Quality Focus – Quality is the key to delivering value for money to our customers. We always make quality a driving value in our work and in our products.

Our Strengths

Page 5: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Mar 2003-Certified ISO 9001:2000 from TUV

Nov 2007-Certified TS 16949 from TUV

Nov 2007-Certified 100 PPM By Dymos Lear

Dec 2009-Tier 1 Business Promotion From Daimler

To Achieve 0 PPMTo adhere the highest standards of Quality with Customer SatisfactionTo be relentless in our efforts to improve our products & processesTo start the foot print in various sheet metal industries like

•Textile Industries•Electronics Industries•Aero Space Industries•Lab Equipment Manufacturing Industries•Construction Industries

Our Vision

Accreditations & Standards

Page 6: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

SGI is a one stop Manufacturing solutions for various Sheet Metal industries. We have a Highly Qualified Technical Team to Design the process and develop the Tooling for all types of Pressed parts, Tubular Parts, Wire Parts, Welding and assemblies according to the customer’s requirement.

Our Diversity

What we do

Automotive

Electrical Refrigeration

Page 7: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Seat Frame Assembly

Seat Frame Child Parts

Back Rest Assembly

Rail Under Tray Assembly

Track Pipe Assembly

Sun Visor Assembly Parts

Striker Latch Parts

Metal Handle/Grab Handle

Cover Shelf Parts

CCB Assembly Parts

Steering Column Parts

Console Assembly Parts

Window Regulator Parts

Transmission Parts

Air Filter Parts

Cooling System Parts

Clutch Cover/Disc Assembly

Clutch Child Parts

Automotive

Our Products

Page 8: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Automotive

Seat Frame Assembly

Products Range

Frame Front Seat Back LH/RHEndeavourLear Automotive India Pvt LtdFord

Rear Cush FrameSantroDymos Lear India Pvt LtdHyundai

Page 9: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Frame Rear 1st Back LH/RHEndeavourLear Automotive India Pvt LtdFord

Frame Rear 2nd BackEndeavourLear Automotive India Pvt LtdFord

Frame Rear 2nd CushEndeavourLear Automotive India Pvt LtdFord

Automotive

Products Range

Seat Frame Assembly

Page 10: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Frame Rear 1st Cush LH/RHEndeavourLear Automotive India Pvt LtdFord

Automotive

Products Range

Seat Frame Assembly

Page 11: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Rear Seat FramesFigo (B 517)Johnson Control India Pvt LtdFord

Rear Seat FramesNew Fiesta (B 299)Johnson Control India Pvt LtdFord

Automotive

Seat Frame Assembly

Products Range

Page 12: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

3rd Row Seat FrameH79 Model – DusterRenault

Seat BackWaveHari Overseas

Seat CushWave/PaccarHari Overseas

Automotive

Products Range

Seat Frame Assembly

Page 13: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Seat Frame Child Parts for Ford Endeavor

Products Range

Automotive

Page 14: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Seat Frame Child Parts for Hyundai I10

Products Range

Automotive

Page 15: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Seat Frame Child Parts for I20

Seat Frame Child Parts for Verna

Products Range

Automotive

Page 16: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Seat Frame Child Parts

Products Range

Bracket Head RestSantroDymos Lear India Pvt LtdHyundai

Bracket Head RestEndeavourLear Automotive Pvt LtdFord

Pole GuidesI10(PA)Daechang India Seat Co Pvt LtdNissan

Automotive

Page 17: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Micra – X02ADaechang India Seat Co Pvt LtdNissan

Products Range

Automotive

Page 18: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Sun Visor ClipSantroHanil Automotive India Pvt LtdHyundai

Sun Visor ClampSantroHanil Automotive India Pvt LtdHyundai

Straiker LatchFigoMotherson Unit IV.Ford

Products Range

Automotive

Page 19: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

CCB Assembly Parts

Eco Sport – B515JBM Auto SystemsFord

Products Range

Automotive

Page 20: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

CCB Assembly Parts

Figo – B517JBM Auto SystemsFord

Products Range

Automotive

Page 21: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

CCB Assembly Parts

Micra – X02AJBM Auto SystemsNissan

Products Range

Automotive

Page 22: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Rail Under Tray Assembly Track Pipe Assembly

Products Range

Rail Under TraySantroDymos Lear India Pvt LtdHyundai

Pipe AssySantroDymos Lear India Pvt LtdHyundai

Automotive

Page 23: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Back Rest Assembly

Back Rest Tube AssyThunder BirdRoyal Enfield

Products Range

Automotive

Page 24: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Covering Shelf Parts

SantroHanil Automotive India Pvt LtdHyundai

Products Range

Automotive

Page 25: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Metal Handle

Grab Handle

Products Range

Motherson Unit IIIFord Australia

LDK Truck Daimler India Commercial Vehicles Ltd

Automotive

Page 26: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Jacket Steering Parts Console Assembly Parts

Jacket Steering ColumnTube Products of India, EQUDelphi TvsTata Motors

Console BRKTFigo (B517)Motherson FISPFord

Products Range

Automotive

Page 27: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Window Regulator PartsI20 – PBKwangjin Auto SystemsHyundai

Products Range

Automotive

Page 28: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Transmission Parts

Products Range

LDK TruckDaimler India Commercial Vehicles Ltd

Automotive

Page 29: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Air Filter PartsCooling System Parts

Clutch Disc Assembly

DuctsSantroMotherson Unit IIIHyundai

Clutch Disc Assy800CCAmalgamations ValeoMaruthi

PlatesXyloBorgwarnerMahindra

Products Range

Automotive

Page 30: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Clutch Assembly Parts

Amalgamations Valeo Clutch Pvt Ltd

Products Range

Automotive

Page 31: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

MCB Assembly

Neo Break / C60 – MCBRatings (10 AMS – 63 AMS)Scineider Electric India Pvt Ltd

Products Range

ELECTRICAL

Page 32: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Filter Cups

Danfoss Industries Pvt Ltd

Refrigeration

Products Range

Page 33: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

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197

315

445

495

525

1998-9

9

1999-0

0

2000-0

1

2001-0

2

2002-0

3

2004-0

5

2003-0

4

2005-0

6

2006-0

7

2007-0

8

2008-0

9

2009-1

0

2010-1

1

2011-1

2

2012-1

3

2013-1

4

75

150

225

300

375

450

525

600

675

750

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Growth Path

Page 34: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Manufacturing Plants spreads across Chennai

Unit 1 – Ambattur (Mar 1998) Unit 2 – Maraimalai Nagar (Jan 2010)

Features: Press Shop, Welding Shop, Tool Room, Tool Design & Development

Features: Press Shop, Welding Shop, Tool Room, Robotic Welding, CNC Tube Bending, CNC Wire Bending

Factory

Page 35: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Shop Floor

Press Shop Quality Lab

Factory Facilities

Page 36: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

YLM CNC Tube Bending Machine Nicemac CNC Wire Bending Machine

Panasonic Robot Co2 Welding MachineORII NC Leveler Feeder (500MM)

Factory Facilities

Page 37: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Vickers Hardness TesterRockwell Hardness Tester Profile Projector

Factory Facilities

Page 38: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Unit I - Ambattur

SNO TONNAGE MAKEBOLSTER SIZE

in mm

SLIDER

SIZE

in mm

SLIDE

ADJUSTMENT

in mm

MAX DIE

HEIGHT

in mm

STROKE

LENGTH

in mm

SPM-

VARIABLE

SPEED

DIE

CUSHION

DIE

CUSHION

CAPACITY

DIE

CUSHION

STROKE

COIL

FEEDER

MAX

WIDTH

MAX

WEIGHT

THICKNESS

RANGE

1 110 T YANGLI 1150X680 650X500 100 500 200 30~50 AVAILABLE 16 T 90 MM

2 150 T AIDA 1170X760 700X580 100 500 200 30~55 AVAILABLE 16 T 80 MM

3 150 T AIDA 1170X760 700X580 100 500 200 30~55

4 150 T AIDA 1170X760 700X580 100 500 200 30~55

5 160 T GODREJ 1250X800 800X630 125 360 200 35 AVAILABLE 25 T 80 MM AVAILABLE 400 MM 2 TON0.3MM ~

3.2MM

6 250 T GODREJ 800X800 800X800 200 440 200 31 AVAILABLE 25 T 150 MM

KDM Coil FeederDMNCLF-MT Series

UNIT 800MT

THICKNESS mm 0.8~6.0

COIL WIDTH mm 100~800

COIL OUT DIA mm 1,500

COIL WEIGHT kg 4,000

FEEDING LENGTH mm 400

LINE SPEED m/min 24

MAIN POWER KW 3.5~7

Machine Specifications

SNO TONNAGE MAKEBOLSTER SIZE

in mm

SLIDER

SIZE

in mm

SLIDE

ADJUSTMENT

in mm

1 25 T FONLY 700X320 330X250 50

2 35 T SEYI 700X320 380X300 50

3 40 T GODREJ 800X460 500X260 80

4 60 T SEYI 900X520 480X400 70

5 63 T GODREJ 800X500 455X280 150

6 100 T GODREJ 900X560 500X320 80

Page 39: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

Unit II - Maraimaial Nagar

SNO TONNAGE MAKEBOLSTER

SIZE in mm

SLIDER

SIZE

in mm

SLIDE

ADJUSTMENT

in mm

MAX DIE

HEIGHT

in mm

STROKE

LENGTH

in mm

SPM-

VARIABLE

SPEED

DIE

CUSHION

DIE

CUSHION

CAPACITY

DIE

CUSHION

STROKE

COIL

FEEDER

MAX

WIDTH

MAX

WEIGHT

THICKNESS

RANGE

1 110 T AIDA 1070 x 680 630 x 520 90 450 180 35 to 65 AVAILABLE 13 T 80 MM

2 110 T AIDA 1070 x 680 630 x 520 90 450 180 35 to 65 AVAILABLE 13 T 80 MM

3 110 T AIDA 1070 x 680 630 x 520 90 450 180 35 to 65 -

4 110 T AIDA 1070 x 680 630 x 520 90 450 180 35 to 65 -

5 110 T AIDA 1070 x 680 630 x 520 90 450 180 35 to 65 -

6 110 T AIDA 1070 x 680 630 x 520 90 450 180 35 to 65 -

7 150 T AIDA 1170 x 760 700 x 580 100 500 200 30 to 55

8 150 T AIDA 1170 x 760 700 x 580 100 500 200 30 to 55 AVAILABLE 16 T 80 MM

9 150 T AIDA 1170X760 700x580 100 500 200 30 to 55 AVAILABLE 16 T 80 MM

10 160 TYANGL

I1170 x 760 700 x 580 100 550 200 30 to 55 AVAILABLE 16 T 80 MM

11 200 T AIDA 1390 x 840 880 x 650 110 550 250 25 to 45

12 200 T AIDA 1390 x 840 880 x 650 110 550 250 25 to 45 AVAILABLE 20 T 100 MM

13 250 T AIDA 1750 x 900 1100 x 730 120 640 300 20 to 35 AVAILABLE 400 MM 2 TON0.3MM ~

3.2MM

14 250 T AIDA 1750 x 900 1100 x 730 120 640 300 20 to 35 AVAILABLE 20 T 100 MM AVAILABLE 800 MM 5 TON0.8MM ~

6.0MM

Page 40: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

and many more…

Our Satisfied Customer’s

Schneider Electric India Pvt Ltd

Sodicia India Pvt Ltd

Amalgamations Valeo Clutch Pvt Ltd

Borgwarner Cooling Systems India Pvt Ltd

Caparo Engineering India Pvt Ltd

Cooper Standard India Pvt Ltd

Daechang India Sear Pvt Ltd

Danfoss Industries Pvt Ltd

Daimler India Commercial Vehicles Pvt Ltd

Dymos Lear India Pvt Ltd

Hanil Automotive India Pvt Ltd

JBM Auto Systems Pvt Ltd

Johnsons Controls Automotive Pvt Ltd

Kwang Jin Auto Systems Pvt Ltd

Lear Automotive India Pvt Ltd

Motherson Automotive Technologies Engg

NHK F. Krishna India Seating Automotive

Royal Enfield

Schneider Electric India Pvt Ltd

Sodicia India Pvt Ltd

Suspa Pneumatics India Pvt Ltd

Ucal Fuel Systems Ltd

Yongson Automotive India Pvt Ltd

Page 41: Founded in Mar 1998 as Sheet Metal Press Parts ...sgi.in/SGI-BrochureV1.pdf · Founded in Mar 1998 as Sheet Metal Press Parts & Assemblies Manufacturing ... Caparo Engineering India

SGI Automotive Pvt LtdNo.297, North Phase, Sidco Industrial Estate,Ambattur, Chennai – 600098Tamilnadu, India

SGI Automotive Pvt LtdNo.481/B, Sengundram Road, Maraimalai Nagar,Chengalpattu - 603209Tamilnadu, India

Phone:044-2625 3446/50/62Mobile:09789975662, 09789975667Email:[email protected], [email protected],

[email protected], [email protected]

Phone:044-2746 4343Mobile:09710910101

Head Office & Plant I

Plant II

www.sgi.in