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FUEL PRODUCTS Fuel Maximizer MFC Marine Fuel Conditioner

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FUEL PRODUCTS Fuel Maximizer MFC Marine Fuel Conditioner. Refining Crude Oil. The cat-cracking process breaks up heavier fuels. Diesel fuel and heating oil are the product of severe catalytic cracking and want to change back into something heavier. - PowerPoint PPT Presentation

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Page 1: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

FUEL PRODUCTS

• Fuel Maximizer

• MFC Marine Fuel Conditioner

Page 2: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

2

Refining Crude Oil

• The cat-cracking process breaks up heavier fuels. Diesel fuel and heating oil are the product of severe catalytic cracking and want to change back into something heavier.

• Heat from an engine accelerates the production of solids - gums, varnishes and sludge's that will plug filters, strainers, nozzles, and injectors. 93% of what clogs filters is re-polyermerization of the fuel.

• ProOne Fuel Maximizer addresses these issues ..

Page 3: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

3

• Reduces Emissions

• Reduces Maintenance Costs

• Reduces Fuel Consumption

• Cleans the Fuel System

• Adds Lubricity to Diesel Fuels

• Increases BTU’s of the Fuel

• Decreases Oxidation of Diesel Fuel

• Improves Performance

Fuel Maximizer

ProOne Fuel Maximizer is a Fuel Catalyst (Diesel and HFO)

Page 4: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

4

Fuel Maximizer

Emissions

Maintenance costs

Fuel consumption

Oxidation

Ash formation

Lubricity

BTU’s

Performance

Cleaning

Page 5: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

5

More efficient combustion which produces more energy and less emissions per unit of fuel burned.

How it Works

• Breaks down large fuel particles so the fuel burns more efficiently

• Lowers the temperature at which soot burns.

• Accelerates the combustion rate of hard-to-burn hydrocarbon molecules

• Dramatically reduces ash and unburned carbon in the exhaust system

Page 6: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

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Most Fuel Treatments are made of:• Sulfur• Hydrogen• Carbon• Nitrogen• Oxygen

.. the exact same constituents as fuel so all you are doing is changing the % (percent) of product the fuel is made up of.

Fuel treatments with these 5 ingredients do not have to get EPACertification for approval.

Over 50,000 fuel treatments on the market, but very few are designed to make fuel better. ProOne Fuel Maximizer is designed to make fuels more efficient.

Regular Fuel Treatments

Page 7: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

7

What Makes Fuel Maximizer Different ?

• Captures more of the energy of the fuel, allowing an increase inPower, Efficiency and Cleanliness.

• Is EPA, OTAQ, and ETV tested.

• Has been tested at world-renowned South West Research Institute for fuel economy, emissions and manufacture (OEM) acceptability.

• Has been proven to work with BioDiesel applications. B20 biodieselmixture has been tested with the product and has proven reduction in NOx particulates as well as Nox gases.

• Is very effective in Diesel and Heavy Fuel Oil (HFO) applications.

Page 8: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

8

Cleans Carbon Deposits

BEFORE AFTER

Page 9: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

9

Fail MWSDMean Wear Scar Diameter

0.57mm

Pass MWSDMean Wear Scar Diameter

0.35mm

Conclusion: Improves lubricity in fuel.

ASTM D6079 Lubricity Test

Page 10: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

10

Conclusion: Provides excellent stability. Meets requirements for the National Council of Weights and Measures (NCWM) Premium Diesel Fuel Specification.

Fail <80% Reflectance Pass >80% Reflectance

Stability Test

Page 11: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

11

BACKGROUNDCummins had a field problem that occurred in fleet operating in hilly terrains or

stop and go traffic. In this duty cycle, significant injector deposits developed that led to a noticeable decrease in engine power. Cummins developed a test

method to simulate these duty cycles and duplicate the deposits in the laboratory. This test can be used to discriminate fuel/fuel additive quality. (Reference SAE

Paper No. 912331).

Cummins L10 Injector Depositing Test

Page 12: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

12

Injector Cleaning

With Fuel Maximizer Without Fuel Maximizer

Page 13: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

Before Fuel Maximizer After Fuel Maximizer

Injector Cleaning

Page 14: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

14

TEST SUMMARY

Engines: Two (2) Cummins ’88 L10 engines operated in tandemCylinders, Displacement: 6 Cylinders, 10 L Displacement

Speed: 2300 RPM

Load: 50 – 60 HP

Test Cycle: 15 second cycle – one engine driving, the other being driven. The roles are reversed for each subsequent 15 second cycle.

Duration: 125 hoursPassing Criteria: Average Injector Plunger Rating </=10 Average Injector Flow loss </=6%

Cummins L10 Injector Depositing Test

Page 15: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

15

FuelUntreated/

EnginePlungerRatingTreated

CAT

CAT

CAT

CAT

CAT

CAT

CAT

CAT

None

1:2000

None

1:2000

None

1:2000

None

1:2000

Rear

Rear

Front

Front

Front

Front

Rear

Rear

26.3

9.9

22.4

8.6

21.8

8.4

23.0

5.9

%IMPROVEMENT

62%

61%

61%

74%

Cummins L10 Injector Depositing Test

Page 16: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

16

Testing of MPG+™

25.5

15.7

0

5

10

15

20

25

30

35

Plu

ng

er R

atin

g

Dirty Up w/Base Fuel Clean Up Performance @ 1:1000

L10-IDT Clean Up - Rating Improvement

Cummins L10 Clean Up Test Results

Page 17: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

17

FAIL

Without Fuel Maximizer

PASS

With Fuel Maximizer

Cummins L10 Injector Depositing Test

Page 18: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

18

Base Fuel A

Fuel A + Fuel Maximizer @ 1:2000 ppm w/w

E

B

A

NACE% Rust

75-100%

<10%

None

Additive

Fuel A + Fuel Maximizer @ 1:1000 ppm w/w

Visual Rating

Base Fuel B

Fuel B + Fuel Maximizer @ 1:2000 ppm w/w

D

B+

50-75%

<1%

‘E’ NACE RATING

‘A’ NACE RATING

CONCLUSIONSProvides superior anti-corrosion protection in extremely severe diesel fuels. Ensures anti-rust

protection to storage facilities, fuel handling systems, and end user’s diesel engines.

Rust Inhibitors

Page 19: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

19

SCUFFING LOAD BALL ON CYLINDER LUBRICITY

EVALUATOR

TEST RESULTS

Base Diesel Fuel: 2750

Typical Pass = > 3100

Fail Criteria = <3100

Fuel Maximizer 1 to 2000 ratio: 4550

Conclusion:

When added to a low lubricity fuel, Fuel Maximizer provides excellent anti-wear performance

Wear TestASTM D6078

Page 20: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

20

Tougher Emissions Standards

Page 21: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

21

0

5

10

15

20

25

Red

ucti

on

fro

m B

ase F

uel (%

)

HC Nox CO PM

Steady State Clean Up - Emissions Improvement

PM

Start of testEnd of test% Improvement

4.1323.8526.8

0.7760.66214.6

HC NOx

4.444.401.0

CO

0.5640.5355.1

Emissions Testing

Page 22: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

22

SAE J1321 “Joint TMC/SAE Fuel Consumption Test Procedure – Type II

3.97

2.81

0.0

1.0

2.0

3.0

4.0

FE

Im

pro

vem

en

t (%

)

Unit 27 treated fuel Unit 28 treated fuel

TMC/SAE Type II Fuel Consumption Test

Unit 28 – Test truck, starting mileage of 603,000 miles

Unit 27 – Test truck, starting mileage of 337,000 miles

Three (3) Freightliner trucks equipped with Detroit DD60 engines from an in-use fleet were used for this testing. The trucks were numbered as follows:

Unit 31 – Control Truck, starting mileage of 332,000 miles

Fuel Economy Fleet Testing

Page 23: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

23

OXIDATION STORAGE STABILITY TEST

TEST PARAMETERS

Base Fuel: Commercial #2 Diesel FuelTemperature: 95°C (203°F)

Test Conditions: Bubble oxygen through sample at a rate of 3 liter/hour Test Duration: 16 Hours

Performance Criteria: Amount of insolubles and fuel color change

OXIDATION STORAGE STABILITY TEST

ASTM D2274RESULTS

Fuel A + Fuel Maximizer @ 1:1000Base Fuel B

Fuel Color (D1500)

<1.5Base Fuel A

Base Fuel B + Fuel Maxmizer @ 1:1500

<1.5

<1.5<1.0<1.0Base Fuel B + Fuel Maximizer @ 1:2000

Typical Pass/ Fail Criteria

Initial Final (mg/100 ml)<2.0 0.16<2.0 0.03<2.0 0.23<1.5 0.14<1.5 0.12

Total Insolubles

No Harm

Fuel Storage

Page 24: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

24

CUMMINS FUEL FILTER COMPATIBILITY TEST

TEST PARAMETERS

Filter Used: Fleetguard F105d and F1212Base Fuel: Low sulfur Reference Diesel (LSRD-4) with and

recommended treat rate.Performance: Pressure drop measured before and after aging at 20, 60 and 100 gallons per hour.

without 1% distilled water addedAging Cycle: Filters filled with fuel and stored for three (3) weeks at 160°F. Additive treated at two (2) times

Cummins Fuel Filter Compatibility Test

Page 25: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

25

RESULTS

Base Fuel + Fuel Maximizer @ 1:500

Base Fuel + 1% Water

20Base Fuel

Base Fuel + 1 % water + Fuel Maximizer @ 1:500

60

2060

GPH CHANGES

NoneNone

NoneNone

100 None

2060

100

2060

100

100

NoneNoneNone

NoneNoneNone

None

Fuel Maximizer is completely compatible with diesel fuel filters and will not harm their performance by increasing the pressure drop or restriction across the filter. No signs of residue form on the filter media. The plastic material joining the filter media and the metal end plates remains unchanged.

CONCLUSIONS

Fleet Friendly

Page 26: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

26

Change in Tensile Strength

Medium Swell Nitrile

RESULTS

Change in Hardness

Change in Elongation

Change in Volume

Low Swell NitrileMedium Swell NitrileFluoroelastomer

Low Swell Nitrile

Fluoroelastomer

Low Swell NitrileMedium Swell NitrileFluoroelastomer

Low Swell Nitrile

FluoroelastomerMedium Swell Nitrile

Surface Cracks

FAIL/PASS

PASS

PASS

PASS

PASSPASS

PASSPASSPASS

PASSPASS

PASSPASS

NONE

Change in Tensile Strength

Medium Swell Nitrile

Conclusion: Fuel Maximizer is compatible with elastomers and seal materials typically found in

diesel engines and will not harm their performance.

Cummins Elastomer Compatibility Test

Page 27: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

27

0:56:530:57:380:58:230:59:080:59:531:00:381:01:231:02:081:02:531:03:381:04:231:05:081:05:531:06:381:07:231:08:081:08:53

Base Line-1st Run

Base Line-2nd Run

Base Line-3rd Run

Base Line-4th Run

Base Line-5th Run

CB- 1stRun

CB- 2ndRun

CB- 3rdRun

CB- 4thRun

CB- 5thRun

With Fuel Maximizer15.17% Improvement

Without Fuel Maximizer

SAE J1321 Fuel Consumption Stationary Test

Page 28: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

28

N.O.X. ReductionCase Study: Clark County School Buses (Bio Diesel Fuel)

    Unit Number: 24801 "Electronic C Series Engine" Unit Number: 24501 "Electronic B Series Engine"

Test Date Mileage Nox Test Date Mileage NoxBaseline: 2/18/2004 15577 505 ppm Baseline: 2/18/2004 22467 529 ppmFirst Test 3/16/2004 16899 370 ppm First Test 3/16/2004 24055 361 ppm

Traveled Reduced Traveled Reduced1322 135 ppm 1588 168 ppm

Unit Number: 96939 "Mechanical C Series Engine" Unit Number: 97602 "Mechanical B Series Engine"Test Date Mileage Nox Test Date Mileage NoxFirst 2/18/2004 110,486 385 ppm First 2/18/2004 127,352 479 ppm

Second 3/16/2004 112,638 432 ppm Second 3/16/2004 128,445 567 ppmThird 4/7/2004 119,354 100 ppm Third 4/7/2004 134,558 461 ppm

Traveled Reduced Traveled Reduced8,868 285 ppm 7,206 18 ppm

NOx Testing with Biodiesel

Page 29: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

29

Standardized emissions tests conducted by: Battelle Columbus Division Engine: Superior Model 2406D/Mitsubishi Model S6U-PTA, 4-stroke, 6-cylinder, 4300 cubic-inch diesel engine rated at 1,400 brake-horsepower and 1,200 r.p.m. at full load, run at 85% load to artificially create a particulate emissions problem.

                                     

Measurable and reproducible results:

•CO emissions reduced by 10 percent, •HC emissions reduced by 9 percent, •Particulate carbon reduced by 26 percent, •Particulate emissions reduced by 43 percent, •Combustion efficiency increased by 0.4 percent, •No increase in NOx emissions

Note: ProOne Fuel Maximizer offers a unique, cost-effective means to reduce diesel engine particulate emissions without aggravating NOx emissions or diminishing fuel economy.

Page 30: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

30

Field tests conducted by:

Ontario Power Generation at the Gull Bay remote Generation Station

Engines: Diesel Gensets ranging in size from 130 kW to 250 kW (Detroit Diesel 2-cycle, Caterpillar 3406TA and 3406B) under actual operating conditions over a period of weeks.

Confirmed the Battelle results on emissions reductions and also quantified these fuel savings at 3 to 5 percent

Page 31: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

31

 Test

Method ResultCondition

Gravity, A.P.I. Hydrometer on Fuels

  37.2 NORMAL

Initial Boiling Point D-86 344 NORMAL

10PCT   376 NORMAL

50PCT   470 NORMAL

90PCT   586 NORMAL

ENDPNT   642 NORMAL

RETPCT   98 NORMAL

Cetane Index, Calculated

  45.1 NORMAL

Water D-1796 <.05 NORMAL

Sediment D-1796 <.05 NORMAL

Sulfur Determination   .031 NORMAL

BTU   137480 NORMAL

Test Method ResultCondition

Gravity, A.P.I. Hydrometer on Fuels

  36.7 NORMAL

Initial Boiling Point D-86 350 NORMAL

10PCT   378 NORMAL

50PCT   468 NORMAL

90PCT   582 NORMAL

ENDPNT   640 NORMAL

RETPCT   98 NORMAL

Cetane Index, Calculated

  43.9 NORMAL

Water D-1796 <.05 NORMAL

Sediment D-1796 <.05 NORMAL

Sulfur Determination   .035 NORMAL

BTU   139770 NORMAL

Base# 2 Fuel Treated Fuel with Fuel Maximizer

Page 32: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

32200 hours of run time..

Before Fuel Maximizer After Fuel Maximizer

Power Plant in India

Page 33: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

33

Greenhouse Gas Technology CenterAn Environmental Technology Verification (ETV) Organization

Sponsored by the U.S. Environmental Protection Agency’s Office of Research and Development 

TECHNOLOGY VERIFICATION TESTING RECERTIFIED FOR EPA November 12, 2008

Commitment for EPA, ETV Testing

Page 34: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

34

Maximizes Complete Combustion

From passenger car to light trucks, Fuel Maximizer maximizes power & economy for diesel applications. With fuel prices in a constant flux, Fuel Maximizer helps today's new generation of electronically controlled, low emission, high speed, high horsepower diesel engines by ensuring complete combustion while reducing emissions.

Automotive Diesel Applications

Page 35: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

35

Today we have a new generation of electronically controlled, low emission, high speed and high horsepower diesel engines. The reason for this new technology is the need for diesel engines to meet the clean air acts of 1998, 2002 & 2007. They are accomplishing this by using electronic injectors and by changing the diesel fuel we are presently burning.

Fuel Maximizer helps that diesel fuel burn more efficiently.

Get more Productivity from your Fleet

Over the Road Diesel Applications

Page 36: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

36

Clean, Soot Free Busses

Fuel Maximizer saves transit companies thousands of dollars in fuel consumption and maintenance costs and, at the same time, reduces exhaust emissions. Incomplete combustion leads to problems in bus engines, including soot formation, carbon deposits, black smoke and corrosion. Transit and owner operators can reduce soot formation, extend maintenance intervals, and reduce the need for major component overhauls by using Fuel Maximizer.

Transit Diesel Applications

Page 37: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

37

Industrial applications include Construction Equipment, Mining, Agriculture, Oil Drilling, Off Shore Drilling, Generation units and more. The EPA is proposing new emission standards for non-highway diesel engines used in construction, agricultural and industrial operations.Fuel Maximizer can help oil and gas developers reduce emissions while drilling in the mountains and oceans around the world and at the same time keep their diesel engines running cleaner and longer.

Page 38: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

38

Improves the combustion of all grades of heavy, residual fuel oils, translating into reduced fuel consumption, better boiler performance at reduced levels of excess air, less particulate emissions and reduced maintenance requirements. By eliminating soot and black smoke at the source, Fuel Maximizer HFO reduces carbon deposits and improves thermal efficiency of heat exchangers. Maintenance schedules can also be extended. Safe to use with all boilers.

For standard grades of marine residual fuel oils, the recommended dosage rate of Fuel Maximizer HFO is 1: 5,000. During the first week of treatment, a higher dosage rate of 1:4,000 is recommended. For an initial treatment, include enough Fuel Maximizer HFO to dose the untreated fuel already in the fuel system and tanks, in addition to dosing the incoming delivery of fuel oil.

Mining and Marine

Page 39: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

39

• Consists of a non-toxic, organo-iron compound dissolved in aromatic solvent. The only elements in Fuel Maximizer are carbon, hydrogen and iron.

• Produces no harmful incremental emissions as a by-product, unlike many fuel additives.

• The only by-products of its combustion are carbon dioxide, water and iron oxides, all of which are harmless to humans.

• Should be handled using the normal precautions associated with any solvent or fuel.

Is Fuel Maximizer Safe to Use?

Page 40: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

Designed to meet new MARPOL/IMO and ULSD mandates. Helps the fuel burn cleaner to increase cetane number, reduce emissions and improve fuel performance.

MFC Marine Fuel Conditioner

Page 41: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

Meets new MARPOL/IMO and ULSD standards Reduces exhaust emissions Improves fuel economy Typically increases cetane number by 2 L10 superior detergency Water dispersant to help safely remove water Controls algae Antioxidants protect thermal and oxidative stability Improves lubricity Corrosion inhibitor Superior low temperature additive handling properties

40CFR80.591 Compliance statement. The sulfur content of this diesel fuel does not exceed 15 ppm.  

MFC Marine Fuel Conditioner

Page 42: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

% of B urn in C ylinder

828486889092949698

100

1 to

100

00

1 to

900

0

1 to

800

0

1 to

700

0

1 to

600

0

1 to

500

0

1 to

400

0

1 to

300

0

1 t0

200

0

1 to

100

0

1 to

500

1 to

400

1 to

300

1 to

200

1 to

100 R atio of MF C

Cylinder Testing

Page 43: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

B T U's per P ound

134000

135000

136000

137000

138000

139000

140000

R atio of MF C

BTU Testing

Page 44: FUEL PRODUCTS  Fuel Maximizer  MFC Marine Fuel Conditioner

44

SPECIAL REQUESTS

Technology & Products: Material Safety Data Sheets

Technology Specifications and Applications

Test Results & Protocols

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CONTACT US Email: [email protected]

Website: www.fullxbrands.com