guy verbiest honeywell specialty materials gpca - dubai 22-24 june 2010 product stewardship getting...

Guy VerbiestHoneywell Specialty MaterialsGPCA - Dubai 22-24 June 2010

Product StewardshipGetting Started

Honeywell Proprietary

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Presentation Overview

• Company Presentation: Honeywell

• What is “Product Stewardship”?

• Product Stewardship – Starting Up

• Benefits and Examples


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Honeywell’s Businesses

$10.8B$10.8B

$3.4B$3.4B$12.6B

$4.1B

2009 AerospaceSpecialtyMaterials

Automationand Control Solutions Transportation

Systems Total = $30.9B

$10.8B$10.8B

$3.4B$3.4B$12.6B

$4.1B

2009 AerospaceSpecialtyMaterials

Automationand Control Solutions Transportation

Systems Total = $30.9B

Diverse Businesses, Technologies and Products120,000 employees in more than 100 countries


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Honeywell’s business groups

• Aerospace– The world’s premier supplier of aircraft engines and systems, avionics and other

products and services for airliners, business and general aviation aircraft, military aircraft and spacecraft.

• Automation and Control Solutions– A global leader in providing product and service solutions that improve efficiency and

profitability, support regulatory compliance, and maintain safe, comfortable environments in homes, buildings and industry. Products and services are used around the world in more than 100 million homes and buildings as well as in 24 of 25 top oil refineries.

• Transportation Systems– The world’s leading innovator of automotive turbochargers. We offer some of the best-

known consumer automotive product brands and manufacture world-class braking material for major auto manufacturers around the world.

• Specialty Materials– A global leader in providing customers with high-performance specialty materials,

including fluorocarbons, specialty films and additives, advanced fibers and composites, customized research chemicals, electronic materials and chemicals, catalysts and adsorbents and process technology, engineering, equipment and services for the petrochemical industry.


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Specialty Materials

• Products:– Aclar® film packaging– Nylon feedstock– Aegis™ resins – Spectra® high-performance fiber– Solvents and reagents for biotechnology and pharmaceuticals– Specialty Chemicals – Ammonium sulfate fertilizers– Lumilux® luminescent pigments– Genetron® environmentally-friendlier refrigerants – Enovate® non-ozone depleting blowing agent– Wafer thinning materials for electronics– Process technology, catalysts, adsorbents and technical services for the

petroleum refining, petrochemical and gas processing industries (UOP)

Very Diversified Chemicals Portfolio


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Product Stewardship Overview






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What is Product Stewardship?

• Basic Concept

• Definition and Objectives

• Control/Risk Relationship

• Hazard and Risk

• Risk Control Measures


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Product Stewardship – Basics

• Origin: USA, early 1980s

• Definition: The responsible and ethical managementof a product during its progress from discoveryto its ultimate use and beyond

• Scope: Health, Safety, Environmental, Quality and Security Aspects of Products

• Main Tool: Product Stewardship Codeof Management Practices (12)


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Product Stewardship Code – Management Practices

1. Leadership

2. Accountability and Performance Measurement

3. Resources

4. Health, Safety and Environmental Information

5. Product Risk Characterization

6. Risk-Management System

7. Product and Process Design and Improvement

8. Employee Education and Product Use Feedback

9. Contract Manufacturrs

10.Suppliers

11.Distributors

12.Customers and Other Direct Product Receivers


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Relationship

PRODUCT STEWARDSHIPAND

RESPONSIBLE CARE®

Product Stewardship

is

Responsible Care® applied to Products


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Product Stewardship – Definition

• Product stewardship is the responsible and ethical managementof the Health, Safety, Environmental, Quality and Security aspects of a product from its invention through to its ultimate use and beyond.

R&D

MANUFACTURINGBLENDING

STORAGE/DISTRIBUTION

MARKETING

USE

RECYCLEREGENERATE

DISPOSAL


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Product Stewardship – Objectives

To reduce risk to:

Individual companies

The industry as a whole

The end users and those in the supply chain

The general public

The environment


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Product Stewardship – Control/Risk Relationship

Discovery

Development

Notification

Manufacture

Storage

Distribution

Processing

Use

Disposal

RISK

CONTROL

As the product moves down the chain of commerce,control diminishes and risk increases


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Product Stewardship – Hazard and Risk

• HAZARD:– The potential to cause harm

– Hazard is a fixed (constant) property of a substance

• RISK:– A function of hazard “x” the likelihood of exposure

– Risk is NOT constant

– Risk can be managed and reduced


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Product Stewardship – Product Risk Balance

Time

PRODUCT RISK

HAZARD EXPOSURE

ToxicityEco-toxicity

Eco-persistenceFlammabilityExplosivityCorrosivity

VolumeMobility

ContainmentUse pattern

Financial liabilityMedia attention

Likelihood

Degree

ZERO Hazard ZERO Risk ZERO Exposure

(Product Stewardship need)


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Product Stewardship – Risk Reduction

PRODUCT

Reformulate with LessHazardous Components

Haulier/Contractor/OperatorAuditing

After SalesSupport

Labeling

EmissionControlsProtective

Equipment

Safe Disposal Safe Storage

Training

Engineering Controls

Incident MonitoringDistribution Control

ResponsibleAdvertising

Pre-emptivecontrols


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Product Stewardship – Starting Up

• Who is a Product Steward?

• Product Toolbox

• Big Picture

• Product Stewardship Organization


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Who is a Product Steward?

• Highly responsible person in a managerial position with a.o. following characteristics:

– General coordinator with good product and regulatory knowledge

– Dedicated project manager

– Service oriented manager

– Good networker and team player

We are ALL Product Stewards !!


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Product Toolbox – Getting Started

• Who are the Customers ? (#12)• Use ? Misuse ? (#8)• Regulatory Requirements ?• Handling Practices ? (#9)• Up to Date Literature ?• Technical Bulletins ?• Distributors ? (#11)• Transportation & Storage ?• Ultimate Fate ?• Packaging ?

#xx refers to Product Stewardship Code


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Product Stewardship – Big Picture

• Identify the issues (#5)• Communicate - Who is Responsible? (#2)• Gather information (#4)• Communicate - Develop a Plan (#6)• Take Action (#7-10)• Communicate - Inform, Document, Measure (#8)

Communication Is Your Most Valuable Tool !



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Product Stewardship Organization

• Leadership support and involvement (#1-3)

• Create and implement your Product Stewardship procedures

• Design an organization that fits your company:– Vertically integrated (starting phase)

• product line/business group

– Vertical and Regional (matrix)(maturity phase)• product line/business group & regions of interest



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Product Stewardship – Benefits and Examples

• Added Value of Product Stewardship

• Examples of Success– Mercury Removing Adsorbents– Hydrofluoric Acid– REACH

• Product Stewardship Controls & Tasks


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Product Stewardship Benefits – Added Value

• License to Operate

• Workers and Community Trust

• Customer Appreciation

• Security

• Business Consistency

• Enhances Visibility in Positive Way

• Supports Innovation and Continuity


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Product Stewardship – Example #1

• Product: Mercury Removing Adsorbent

• Market: Gas Processing – Middle East

• Goal: Introduce Innovative Technology

• Issue: Clean Up Mercury Containing Gas

• Tools: Educate, Demonstrate, Follow Up

• Benefits: Regulatory, Disposal, Cost Effective,Environment


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• Product: HF – Hydrofluoric Acid

• Market: Global

• Goal: Safeguard Use

• Issue: Extremely Hazardous Chemical

• Tools: Extensive Education & Training

• Benefits: Regulatory, Safety


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• Product: All Chemical Substances

• Market: Europe

• Goal: Compliance with REACH

• Issue: New Regulatory Framework

• Tools: Multifunctional Project Team

• Benefits: Regulatory, Safety, Continuity


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Product Stewardship – Controls & Tasks

• (Material) Safety Data Sheet• Product (HSE) Label• Provides Regulatory Guidance • Global Inventory• New Product Development Documentation• Product Safety Bulletin• HSE Training Tools• Assist Public Communication Experts • HSE Policy & Procedures• Customer Questionnaires & Sales Support• ...........


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Thank you!

guy verbiest honeywell specialty materials gpca - dubai 22-24 june 2010 product stewardship getting...

Documents

document control numberwhat

specialty films

technical services

customized research

military aircraft

electronic materials

ethical management

petrochemical industry