make of automobile: volvo type: xc90 · page 2 076/2701267 copyright © prins autogassystemen b.v....

NUMBER: 076/2701267Copyright © Prins Autogassystemen B.V. 2009 DATE: 2009-11-09

MAKE OF AUTOMOBILE: VolvoTYPE: XC90TANK CAPACITY: 67 Liter Stako toroidalTANK LOCATION UnderneathMODEL YEAR: 2006SYSTEM APPROVAL NUMBER ( R115 ) R115-0000**BOOT SET NUMBER 367/1800101

076/2701267Copyright © Prins Autogassystemen B.V. 2009 Volvo XC90 67 Liter

Index

General .........................................................................................................................................2 Tank approval numbers.................................................................................................................3 Situation........................................................................................................................................4 Front brackets ...............................................................................................................................5 Tank mounting ..............................................................................................................................6 Filler..............................................................................................................................................7


General

• Tools needed for installing the LPG tank : - Soldering iron - Tube-flaring tool - Drilling machine - Drilling kit - Drill size 30mm and 70 mm - Workshop tools. - Gas leak detection device - Vacuum cleaner - Anti-corrosion agent / black body coating - Car lift - Punching tool 70 mm

• Note the jack supporting points and moveable parts when mounting the LPG line.

• Remove the inner burrs after shortening the LPG line (to prevent the flow from being

reduced). • It is not permitted to have LPG lines routed through the passenger compartment or a closed

cargo space. Place a rubber socket on the back of the outer filler. Seal the socket gastight on both sides.

• After having drilled holes ( use safety glasses ) for the mounting of a tank frame, floor ventilation, etc., always treat the holes against corrosion after having removed the grindings.

• Provide a thorough frame mounting on vehicles with a thin metal or wooden floor panel

(vehicles with commercial registration). Secure the mountings to the vehicle frame and not to the floor.

• Treat the LPG tank when mounted under the car with a black body coating. • Failure to follow the instructions in this manual can result in a poor or non-working gas

installation or a dangerous situation.

• No component of the LPG-system shall be located within 100 mm of the exhaust or similar heat source, unless such components are adequately shielded against heat.

• Prins Autogassystemen is not responsible for any damages to people or objects as a result of

changes to Prins products.

• Mount the LPG tank according to the local LPG regulations. The LPG installer is responsible for that. This manual is based on Dutch regulations.

• After having completed the installation, check the whole system for gas leakage; use a gas

leak detection device. Beware of moving, hot and rotating parts.

• This manual is based on Dutch regulations, always install the system in accordance to the local regulations.

• Check the Prins site for tank certificates and wiring diagrams.


Tank approval numbers

for Del ( type D ) housing : see certificate


Situation

rotate lock-off valve

install tank as far as possible to the rear. Install tank 100mm from exhaust

Mark the holes to drill


Front brackets

right front side

Beware of wiring loom inside. Washer under floor trim.

left front, bracket against bump. Remove threaded end inside


Tank mounting

right rear

remove battery before drilling !!

Drill Ø11mm. Install tank with M10 conical bolts and washer plates.


Filler

make of automobile: volvo type: xc90 · page 2 076/2701267 copyright © prins autogassystemen b.v....

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