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MECH 430: psychrometrics 5 Humidification Steam Injection Liquid Injection See Ex. 12.14 in text. Alternative solution recommended with Psychrometric Chart.

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Page 1: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Humidification

Steam Injection Liquid Injection

See Ex. 12.14 in text. Alternative solution recommended with Psychrometric Chart.

Page 2: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

http://www.condair.com/isothermal-steam-humidifiers

http://steamix.com/humidification-conditioned-steam-stainless-steel-direct-steam

Page 3: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Page 4: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Evaporative Cooling

Page 5: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Suitable for cooling in hot, relatively dry climates

Low moist air enters and readily “soaks” up liquid via evaporation.

This evaporation accomplished by Q extracted from moist air intake.

Results in a decrease in the temperature of the moist air

Liquid either in soaked pad or sprayed in air stream.

Page 6: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Mass and Energy Balances

Assuming 0cvW and Q with surroundings = 0.

2 2 2 2 1 1 1 1( ) ( ) ( )a g f a gh h h h h Eq. 30.1

where,

All of the water is assumed to evaporate into air stream

2 1( ) fh = Energy carried in with the injected liquid

water. Typically, this is much less than the enthalpy of moist air in or out.

Thus mixH constant and we can represent process as a

constant mixH process. Since mix

a

H

m and WBT lines coincide, it is

also a constant WBT process.

In reality, the process deviates from a line of constant mix

a

H

m to

a slightly higher mix

a

H

m.

Page 7: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Example Text Problem 12.86 Air at 35oC, 1 bar and 10% enters an evaporative cooler

(operating at steady state) at 50 m3/min. Liquid water at 20oC enters the cooler and fully evaporates. Moist air leaves the

cooler at 25oC, 1 bar. Assume Q with surroundings = 0.

Find ,w exitm

wm at T3 = 20oC

T1 = 35oC T2 = 25oC P1 = 1 bar P2 = 1 bar

2 ? 10%

3

1( ) 50min

mAV

Page 8: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Solution

1 2a a am m m

2 1w v vm m m

Since v

a

m

m , then 2 1

w

a

m

m

Therefore, to find wm , we need: 1 2, , am

To find 1 :

11

1

0.622 v

v

P

P P

where

1 1 1

1

1

(0.1)(0.05628)

0.005628

v g

v

v

P P

P

P bar

1

1

(0.622)(0.005628)

(1 0.005628)

0.00352 ( ) / ( )kg v kg a

Page 9: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

To find 2 :

Recall equation 30.1:

2 2 2 2 1 3 1 1 1( ) ( ) ( )a g f a gh h h h h

Isolating 2w :

1 2 1 1 3

2

2 3

2

2

( ) ( )

(308.23 298.18) 0.00352(2565.3 83.96)

2547.2 83.96

( )0.00763

( )

a a g f

g f

h h h h

h h

kg v

kg a

Page 10: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

To find am :

1 1

1

3 5 2

( )

(50 / min)(0.994373 10 / )

8314 28.97 (308 )

56.25 ( ) / min

aa

a

a

a

AV Pm

RT

M

m x N mm

N m kgK

kmol K kmol

m kg a

Thus

2 1( )

56.25 ( ) / min 0.00763 0.00352

0.231 / min

w a

w

w

m m

m kg a

m kg

Page 11: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

2( ) (25 )o

g gP T P C

To find 2 :

22

2

2

2

0.622

(0.00763)(1 )

0.00763 0.622

0.01212

v

v

v

PP

barP

P bar

22

2

2

2

0.01212

0.03169

0.382 or 38.2%

v

g

P

P

bar

bar

Page 12: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Cooling Towers

Page 13: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Page 14: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Page 15: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Page 16: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Used, for example, when:

Sufficient cooling unattainable from natural sources e.g., lakes, rivers.

Environmental concerns limit Tmax of cooling water returned to environment.

Can be operated by Natural or Forced Convection Configurations:

Counterflow

Cross-flow

Usually neglect FANW and Q with surroundings as these are

usually much smaller than other quantities considered in energy balances on cooling towers.

Page 17: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Analysis Mass Rate Balances

3 4a am m (dry air)

1 5 3 2 4v vm m m m m (water)

Since 1 2m m :

then 5 4 3v vm m m

Since 4 4v am m and 3 3v am m :

then 5 4 3( )am m Eq. 30.2

Page 18: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Energy Rate Balance

1 1 3 3 3 5 5 2 2 4 4 40 ( ) ( )w a a v v w w a a v vm h m h m h m h m h m h m h

Let each v gh h at given T

Let each w fh h at given T

with

1 2m m , 5 4 3( )am m , 3 3v am m , 4 4v am m

We can re-write the above equations as:

1 1 2

4 4 4 3 3 3 4 3 5

( )

( ) ( ) ( )

f f

a

a g a g f

m h hm

h h h h h

Eq. 30.3

Page 19: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Example Cooling water leaves the condenser of the power plant and enters a cooling tower at a rate of 100 kg/s. The water is cooled to 22oC in the cooling tower by air which enters the

tower at 1 atm, 20oC, 60% and leaves saturated at 30oC.

Neglect the power input to the fan. Find: ) )a makeup watera m b m

4

4

30

100%

oT C

1

1

35

100 /

oT C

m kg s

2

2

22

100 /

oT C

m kg s

5

5

22

?

oT C

m

3

3

3

1

60%

20

?

o

a

P atm

T C

m

Page 20: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Solution To solve, evaluate Eq. 30.3 and then 30.2 2 approaches:

1) Tables 2) Psychrometric Chart

* Review text Ex. 12-17 to familiarize yourself with tabular approach. In this example, we will use a psychrometric chart.

1

1

2

5 2 5 2

100 /

(35 ) 146.68 /

(22 ) 92.33 /

(in this example since )

o

f f

o

f f

f f

m kg s

h h C kJ kg

h h C kJ kg

h h T T

Mixture enthalpies, 4 3, from psychrometric chart:

4

3

4 4 4

4

3 3 3

3

0.0273

0.0087

( ) 100.0 / ( )

( ) 42.2 / ( )

mixa v

a

mixa v

a

Hh h kJ kg a

m

Hh h kJ kg a

m

Page 21: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

2T 4T

3

4w

3

mix

a

H

m

4

mix

a

H

m

Page 22: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

Evaluate Eq. 30.3

1 1 2

4 4 4 3 3 3 4 3 5

( )

( ) ( ) ( )

(100 / )(146.68 92.33) /

(100 42.2) / (0.0273 0.0087)(92.33) /

96.9 /

f f

a

a g a g f

a

a

m h hm

h h h h h

kg s kJ kgm

kJ kg kJ kg

m kg s

Evaluate Eq. 30.2

5 4 3

5

5

( )

(96.9 / )(0.0273 0.0087)

1.80 /

am m

m kg s

m kg s

Note: , 100 /in waterm kg s

, 100 1.80 98.2 /returned waterm kg s

That is, only 1.8% of condensate lost from cooling tower.

Page 23: MECH 430: psychrometrics 5 - Queen's Universitymy.me.queensu.ca/Courses/MECH4301/430 Psychro 5 plus photos.pdf · MECH 430: psychrometrics 5 Suitable for cooling in hot, relatively

MECH 430: psychrometrics 5

What if the cooling effect was provided by circulating cooling water coming in at 5oC and leaving at 30oC? ?cwm

( (35 ) (22 )) ( (30 ) (5 ))

(146.68 92.33)100 /

(125.79 20.98)

51.86 /

o o o o

cond f f cw f f

cw

cw

m h C h C m h C h C

m kg s

m kg s

Recall for a cooling tower, 1.80 /makeup waterm kg s

35oC 35oC

22oC 5oC

100 /condm kg s ?cwm

1

2

3

4