metallurgical equipment catalogue

www.villeelectric.com

56 57Page Page

VILLE INDUSTRY CO., LIMITED.

The First Choice of Electric FurnacesVille Industry Co., Limited.

Tel: 0086-574-27960025/8Fax: 0086-574-27960020Mobile: 0086-13906684456 13867838839Address: FL 6, No. C12 Building, Lane 299 Guanghua Rd, Ningbo R&D Park, Ningbo Hi-Tech Zone, China, 315040Email: [email protected] [email protected]: www.villeelectric.com


2 3Page Page


Brief Introduction 3

24

54

Contents

Advanced Design

Amazing Manufacturing

Ville Industry Co.,Limited is a specialized technology engineering company devoting to the development, design and manufacturing of electric arc furnace, ladle refining furnace, submerged arc furnace, VD/VOD, electro-slag furnace, BOF converter and metallurgical EPC engineering project. EAF and LF adopt advanced world level copper clad steel conductive arm , tubular water cooled furnace wall and roof technology, with PLC control, it is more energy saving and environmentally friendly. Products are exported to India, Indonesia, Kazakhstan, Malaysia, Thailand, Iran, Nigeria, Vietnam, Saudi, Russia, etc.

Company management and technology team come from domestic top ranking large scaled or joint venture enterprise. We have accumulated rich practical experiences in metallurgical equipments and engineering field. The products and services provided by our engineers have put into operation in many key projects. Professional and experience are emphasized by our team, which is to ensure our company strives to be a respected supplier specializing in metallurgical equipments. Our professionals take the time to build high quality products and services for our clients. We expect to grow together with you and get a win win development opportunity. Let us redouble our collaboration to lift metallurgical equipments to a higher level.

Copmany Profile

Th

e F

i r s t C

h o i c e o f E l e c t r i c F ur n

ac e

s2 3Page Page


4 5Page Page


Masters and Doctors

20%

Bachelors44%

Junior College Graduates

28%

Others8%

Organization Human Resource

Board of Shareholders in Ville

Professor Seniorengineers

6%

Senior Engineers33%

Engineers 31%

Others5%

Board of Directors in Ville

Board of Supervisors

AdministrationDept.

Trade Organizations

TechnicalSupporting

Dept.

InspectionCenter

Research Dept.(Project Dept.)

Industrial Heating

Editorial Dept.

Production andManufacture

Dept.

Management Level in Ville

Structure of

Technical Titles

Structure of

AcademicDegree


6 7Page Page


Typical Production (EAF) Typical Production (EAF)

100T EAF 80T EAF


8 9Page Page


50T EAF 40T EAF

Typical Production (EAF) Typical Production (EAF)


10 11Page Page


Typical Production (EAF) Typical Electric Arc Furnace Technical Parameter

30T EAF

10T EAF

20T EAF

5T EAF

ModelDiameter of Shell (mm)

Rated Capacity

(t)

Furnace Transformer

Capacity (KVA)

Secandary Voltage of Furnace

Transformer

Electrode Diameter

(mm)

Furnace Shell & Lining Weight

(t)

Total Equipment Weight (t)

Remark

HX-1.5 2100 1.5 1250 210-104 200 8 16.6

HX-3 2500 3 2200 220-110 250 19 37

HX-5 3200 5 3200 240-121 300 42 66

HX-10 3500 10 6300 260-139 350 63 91

HX-15 3800 15 9000 280-100 400 69 95

HX-20 4000 209000 280-100

400 75 19212500 314-116

HX-30 4600 30

16000 353-137

450 95 24320000 420-250

25000 436-184

HX-40 4800 40 30000 620-350 500 95 245

HX-50 5200 50 40000 750-350 500 140 372

HX-60 5400 60 45000 750-360 500 160 420

HX-75 5800 75 50000 610-250 550 190 520

HX-90 6100 90 60000 740-270 600

HX-100 6400 100 80000 760-310 600

HX-125 6800 125 100000 880-330 650


12 13Page Page


Typical Production (LF)

80T LF 30T LF

Typical Production (LF)


14 15Page Page


20T LF

Typical Production (LF) Typical Ladle Refining Furnace Main Technical Parameter

Rated Capacity

(t)

Diameter of Ladle (mm)

Furnace Transformer

Rated Capacity

(KVA)

Electrode Diameter

(mm)

Diameter of Pitch Circle

(mm)

Liquid Steel Heat Rate (oC/mm)

Remark

18 2200 3200 250 460 ≧ 3

252600 3200 250 460 ≧ 2.5

2600 4000 300 500 ≧ 3.5

30 2700 5000 300 500 ≧ 4

402900 6300 350 650 ≧ 3.5

2900 7000 350 650 ≧ 4.5

50 3000 9000 350 650 ≧ 3.5

603150 10000 350 680 ≧ 3.5

3150 12500 400 700 ≧ 4.5

703200 11000 400 700 ≧ 3

3200 15000 400 700 ≧ 4.5

80 3300 15000 400 700 ≧ 4

90 3400 16000 400 700 ≧ 3.5

100 3500 16000 400 700 ≧ 3.5

120 3600 20000 450 800 ≧ 4

130 3700 20000 450 800 ≧ 3.5

150 3850 22000 400 (450) 700 (800) ≧ 3.5

200 4200 28000 450 800 ≧ 3.5

250 4400 25000 450 800 ≧ 3.5


16 17Page Page


Typical Production (Sub-merged arc furnace)

Furnace Roof, Electrode & Charging Chute

Rotating Feeding Device

Tapping Iron

Furnace Top Charging Bin(12)

8T Electro Slag Furnace

Tapping Slag

Conductive arm inspection in factory

Conductive arms in work shop

Typical Production (Other Equipments)

Hydraulic cylinders in work shop


18 19Page Page


AOD shell in work shop

Furnace control panels


Water cooled wall panels

Water cooled cables

Short net in work shop


VOD roof in work shop


20 21Page Page


Other Parts and Accessories Other Parts and Accessories

we have various sizes and models of these parts and accessories for your selection. we have various sizes and models of these parts and accessories for your selection.

Operation Cabinet Crystallizer width control box

Low voltage switch box Crystallizer fan-shaped segment valve cable

Electrical equipment control box

Crystallizer socket box

Motive electricity cabinet Crystallizer fan-shaped segment control cable

Power supply maintenance box

Crystallizer fan-shaped section signal terminal box

Terminal box Crystallizer connection cable

20 21Page Page


22 23Page Page


Manual plug Pull-cord switch

Control button box

Cable coaster device

Resistor cabinet

Position switch Portable button box

Flexible metal tubing

Friction block

Industrial plug and socket series

Metal case cable connector

Automatic plug Low speed socket

Position switch

Low speed plug

Belt Sway Switch

Metal cable connector

Other Parts and Accessories Other Parts and Accessories

we have various sizes and models of these parts and accessories for your selection. we have various sizes and models of these parts and accessories for your selection.

22 23Page Page


24 25Page Page


50T-EAF, 60T-LF

Advanced Design——3D Design

70T-EAF



26 27Page Page


70T-EAF


90T-EAF+LF+AFS



28 29Page Page


110T UHP Arc Furnace


3D parts view

Top furnace shaft

Tilting flatform

Water cooled roof Lower furnace shaft

Roof Lifting and Swinging Device



30 31Page Page


70T-LF


Sub-merged arc furnace



32 33Page Page


25.5MVA Sub-merged arc furnace


Advanced Design——Finite Element Analysis

Finite element analysis for EAF tilting frame

Analyze model and loads,adding boundary conditions

Deformation of tilting frame


34 35Page Page


Advanced Design——Finite Element Analysis

Conducting arm-Deformation

Conducting arm-Safety coefficiency

Advanced Design——Professional Automatic Control System

EAF Main Control Screen


36 37Page Page


EAF High Voltage System Screen


EAF Hydraulic System Screen



38 39Page Page


EAF Electrode Regulating System Screen


EAF Tapping Control Screen



40 41Page Page


EAF Dedusting System Screen


EAF Argon Stirring System Screen



42 43Page Page


Sub-merged Arc Furnace Main Control Screen


Sub-merged Arc Furnace Electrode Control System Screen



44 45Page Page



Sub-merged Arc Furnace Water Supply System Screen


Sub-merged Arc Furnace Dedusting System Screen


46 47Page Page



Sub-merged Arc Furnace Charging System Screen


Sub-merged Arc Furnace High Voltage System Screen


48 49Page Page



Sub-merged Arc Furnace Transformer System Screen


Sub-merged Arc Furnace Feeding System Screen


50 51Page Page


The Design of 5T–EAF Furnace Shaft

Development of New TechnologyThe Structure of Furnace Shaft------3D Design




52 53Page Page







54 55Page Page


Manufacturing Base

Amazing Manufacturing

4.5×14m Numerical Milling Machine

Plasma Numerical Cutting

Pre-assembly in Manufacture Factory

3.15m Gear Hobbing Machine

Manufacturing Facilities

metallurgical equipment catalogue

Documents

page pageville industry

furnace wall

production andmanufacture

page pagewww

submerged arc furnace

project dept

metallurgical equipments

ladle refining furnace