problem solving
TRANSCRIPT
1Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Welcome
American Society for QualityRichmond Chapter
Richmond ,VirginiaApril 8, 2008
2Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Session Objectives
1. Overview of Thinking Dimensions LLC and KEPNERandFOURIE™ methodology
2. Overview recent research in the filed of Problem Solving and Decision Making language for critical thinking
3. Demonstration of one of the Thinking Dimensions (Decision Making) via a case study
3Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
About Thinking Dimensions
Solutions Corporate Strategy Operational Improvement Learning & Development
Approach Bring proven decision making
and thinking methodologies to assist clients battling growth, cost, productivity and innovation challenges
Our collaborative strategy, process improvement and KEPNERandFOURIE™ Thinking Technologies guide the development of effective corporate strategies, operational improvements, innovation and L&D solutions
Used by some of the most well-known companies world-wide
4Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Developed by Dr. Chuck Kepner and Dr. Matthys Fourie
Recognized experts in design and consulting
Integration of rational, creative and intuitive dimensions of thinking
Application of divergent - convergent thinking skills
Scaleable approaches to deal with different tiers of problems and complexity levels
Action Plan Oriented
Results Based
About KEPNERandFOURIE
Dr. Chuck Kepner
Dr. Matthys Fourie
5Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
An Overview of the ThinkingWorks Processes
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QualityQualityCostCost
TimelinessTimelinessEfficiencyEfficiencyGrowthGrowth
AlignmentAlignment
ActionsActions that drive
business results:•FasterFaster
•CheaperCheaper•BetterBetter
The fundamentals of KEPNERandFOURIE thinking
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1. RATIONAL THINKING
Uses information from direct observation and information that has been gathered from reliable sources – considered most reliable and valid
2. INTUITIVE THINKING
What a person has seen and experienced over the years
3. CREATIVE THINKING
Putting known elements together to form new ideas and visions
TD Processes Utilize Three Modes of Thinking to Maximize Adoption and Application
PUZZLE Exercise
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Key Learning from the Puzzle Exercise
Thinking is a process
Everybody is an expert
Appreciation of the differences
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InformationData
KnowledgeExperience
Facts
Gather Gather SortSort
Organize Organize AnalyzeAnalyzeConfirmConfirm
Business ResultsBusiness Results
• Clarified Situations
• Prioritized Issues
• Problems Solved
• Decisions Made
• Plans Protected
Inputs Process Output
Rational
Creative
Intuitive
QuestioningQuestioning is key Makes your Thinking VisibleThinking Visible
Provides a Consistent Common Language Consistent Common Language
QuestioningQuestioning is key Makes your Thinking VisibleThinking Visible
Provides a Consistent Common Language Consistent Common Language
Copyright © 2007 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
QualityQualityQualityQualityQualityQuality ++ ==
What if?
What now?
Why?
What do we mean by?
What first?
TD’s Approach to ThinkingWorks
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The Context and Practical Intent to Make Them Work in Organizations
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Ohio State University
356 Corporate American Decisions
228 implemented
Only 90 still in force after 2 years
0%
20%
40%
60%
80%
100%
356 228 90
Decisions Implement 2 years
Fisher College of Business, Ohio State University. Prof Paul Nutt
Paul Nutt’s Research
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271 Decisions taken by decree
Only 143 (53%) implemented
Only 10 (7% of 143) successful
0%
20%
40%
60%
80%
100%
271 143 10
Decree Implem't Success
Decisions by decree
Fisher College of Business, Ohio State University. Prof Paul Nutt
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85 decisions made through participation
All 85 were implemented
80 (93%) seen as successful after 2 years.
Decisions through participation
Fisher College of Business, Ohio State University. Prof Paul Nutt
0%
20%
40%
60%
80%
100%
85 85 80
Part'ion Implem't Success
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Three blunders…
Rush to judgment Pressure from the top Take first solution being presented Failure is 4 times more likely
Misuse of resources (Spending time and money on the wrong things) Not exploring the reasons or background to the decision situation No stakeholder analysis – vested interest Not finding an all-inclusive answer
Failure to use any decision process methodologies Poor collaboration and/or participation Using an incomplete process Using power and/or persuasion Will take too long
16Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Nature is to compare alternatives against each other
Recipe for disaster
First sort out the purpose
Then get the requirements
Compare alternatives to requirements
A B
Requirements
Consensus Decision Making
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SolutionWise – What Now?
Purpose: To find the best solution for a given situation
Steps:
18Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Types of Action That Are Decisions
Repairing: Immediate actions to reinstate something to its previous level of usefulness
Improving: Looking beyond the immediate fix to make fixes less frequent by making things better
Innovating: Thinking creatively about cause and effect (the old way is not good enough)
Avoiding: Thinking of how to get around the situation to remove or neutralize the cause
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Step 1. State the Purpose
Why: To clarify the purpose of the decision
How: Ask:• What is the ultimate purpose of this decision?• Why do you want to make this decision? or• What outcome do you want to achieve?
Rules: Be as specific and concise as possible
Look at the concepts of:
• Select
• Create
• Develop
20Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 1: State the Purpose
Purpose Statement: Increase market share
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Step 2. Clarify Solution Requirements
Why: To create a sound evaluation basis to find the best solution
How: 1. List stakeholders and all the solution requirements (“wish list”)
2. Crystallize and/or consolidate the important requirements. Ask:• What are the key requirements for this solution?
3. Write each solution requirement as an objective to be achieved.
4. Consider different possibilities – such as Repairing, Improving, Innovating, Avoiding, Short and Long Term Solutions
Rules: • Quantify requirements as far as possible• Ensure that the ultimate purpose of the decision is
reflected in the requirements.
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Why: Involve Internal and External Stakeholders (the Individual/ Group/ Institution that will be influenced by or have an interest in the outcome(s) of the issue) to maximize collaboration and alignment of requirements
How: Identify Stakeholders: Internal
– Company– Customers
External– Competitors– Suppliers– Influencers (activists, media, associations)– Facilitators (Gov’t, Regulators, Licensing authorities)
Step 2. Clarify Solution RequirementsList Stakeholders
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SolutionWise DemonstrationList Stakeholders
Bank Management
Employees
Marketing Vice-President
Suppliers
IT Division Head
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Step 2. Listing Solution Requirements(“Wish List”)
Requirements to fulfill Problems/Symptoms to Remove
What main and secondary results do you want to achieve with this solution?
What existing problems or symptoms do you want to remove?
Risks to Avoid Resources and Restrictions
In reaching your solution , what risks do you want to avoid?
What money, time and otherresources are you permitted to spend, preserve and/or minimize?Any requirements out of your control? (e.g. time, money, legal, political)
• Intuitive approach: List stakeholders, brainstorm requirements in general and then check whether all stakeholders were considered
• Analytical approach: List stakeholders, brainstorm all requirements for each individual stakeholder
25Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
Purpose Statement: Increase market share
Requirements to fulfill Problems/symptoms to remove
Risks to avoid Resources and restrictions
Increase market share by
2 % Maximum increase in new
customers Maximum impact on
competition
Admin mistakes Long turnaround times
with customers Poor communication with
clients
Short term effect only Higher level of complexity
5 Months for implementation 80K for implementation
26Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Step 2. Clarify Solution Requirements
Why: To create a sound evaluation basis to find the best solution
How: 1. List stakeholders and all the solution requirements (“wish list”)
2. Crystallize and/or consolidate the important requirements. Ask:• What are the key requirements for this solution?
3. Write each solution requirement as an objective to be achieved.
4. Consider different possibilities – such as Repairing, Improving, Innovating, Avoiding, Short and Long Term Solutions
Rules: • Quantify requirements as far as possible• Ensure that the ultimate purpose of the decision is
reflected in the requirements.
27Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
List of Key Requirements
Purpose Statement: Increase market share
1 Increase market share by at least 2%
28Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
Purpose Statement: Increase market share
Requirements to fulfill Problems/symptoms to remove
Risks to avoid Resources and restrictions
Increase market share by
2 % Maximum increase in new
customers Maximum impact on
competition
Admin mistakes Long turnaround times with
customers Poor communication with
clients
Short term effect only Higher level of complexity
5 Months for implementation 80K for implementation
29Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
List of Key Requirements
Purpose Statement: Increase market share
1 Increase market share by at least 2%
2 Retain increased business for at least 3 years
30Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
Purpose Statement: Increase market share
Requirements to fulfill Problems/symptoms to remove
Risks to avoid Resources and restrictions
Increase market share by
2 % Maximum increase in new
customers Maximum impact on
competition
Admin mistakes Long turnaround times with
customers Poor communication with
clients
Short term effect only Higher level of complexity
5 Months for implementation 80K for implementation
31Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
List of Key Requirements
Purpose Statement: Increase market share
1 Increase market share by at least 2%
2 Retain increased business for at least 3 years
3 Implement the option within 5 months
32Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
Purpose Statement: Increase market share
Requirements to fulfill Problems/symptoms to remove
Risks to avoid Resources and restrictions
Increase market share by
2 % Maximum increase in new
customers Maximum impact on
competition
Admin mistakes Long turnaround times with
customers Poor communication with
clients
Short term effect only Higher level of complexity
5 Months for implementation 80K for implementation
33Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
List of Key Requirements
Purpose Statement: Increase market share
1 Increase market share by at least 2%
2 Retain increased business for at least 3 years
3 Implement the option within 5 months
4 Maximum hassle free convenience to clients
34Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
Purpose Statement: Increase market share
Requirements to fulfill Problems/symptoms to remove
Risks to avoid Resources and restrictions
Increase market share by
2 % Maximum increase in new
customers Maximum impact on
competition
Admin mistakes Long turnaround times
with customers Poor communication with
clients
Short term effect only Higher level of complexity
5 Months for implementation 80K for implementation
35Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
List of Key Requirements
Purpose Statement: Increase market share
1 Increase market share by at least 2%
2 Retain increased business for at least 3 years
3 Implement the option within 5 months
4 Maximum hassle free convenience to clients
5 Implementation costs not to exceed 80K
6 Keep operations as simple as possible for employees
36Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
Purpose Statement: Increase market share
Requirements to fulfill Problems/symptoms to remove
Risks to avoid Resources and restrictions
Increase market share by
2 % Maximum increase in new
customers Maximum impact on
competition
Admin mistakes Long turnaround times
with customers Poor communication with
clients
Short term effect only Higher level of complexity
5 Months for implementation 80K for implementation
37Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 2: Clarify Solution Requirements
List of Key Requirements
Purpose Statement: Increase market share
1 Increase market share by at least 2%
2 Retain increased business for at least 3 years
3 Implement the option within 5 months
4 Maximum hassle free convenience to clients
5 Implementation costs not to exceed 80K
6 Keep operations as simple as possible for employees
38Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Step 3. Evaluate Alternatives
Why: To identify the various ways to solve the situation and to evaluate them in terms of each solution requirement
How: 1. Generate Alternatives using any of the followingapproaches:
• Combine certain alternatives• Build alternatives based on different types of
actions• Consider short/long term implications/
requirements• Use the stated purpose• Refer to solution requirements• Consider “what if” scenarios• Consult external sources
39Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Step 3. Evaluate Alternatives
2. Evaluate Alternatives
How: 1. Evaluate each alternative against each solution requirement. Ask:• How does this alternative satisfy the specific
requirement?2. Write down how the alternative satisfies each
solution requirement.3. Identify the best performing elements for each
alternative. Ask:• Which alternative(s) satisfies the stated
requirement the best?
Rules: Involve all stakeholders. Reach agreement on every aspect of the evaluation.
40Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 3: Evaluate Alternatives
Key Requirements Advert’ing Credit Direct Contest
Increase market share by at least 2 %
Retain increased business for at least 3 years
Implement the option within 5 months
Maximum hassle free convenience to clients
Implementation costs not to exceed 80K
Keep operations as simple as possible for employees
Purpose Statement: Increase market share
1
2
3
4
5
6
3.6% 2.4% 3.6% 3%
Some will remember after initial
period
Lock-in for at least 2
years
Convenience will make them
stay longer
Short burst only
5 months7 months or
longerWithin 2 months
3 months
No effect None at allLearning how
to do itNo effect
65K 74.6K 54K 60K
No effectMore of the
sameMore
complicatedMinor effect
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Step 4. Create a Solution
Why: To construct the best total solution for a decision
How: METHOD ONE Consider the best performing elements of the various
alternatives. Select actions that will meet the solution
requirements the best. Create a solution by placing the actions in a logical
sequence over a period of time
METHOD TWO Select best performing alternative Improve its weak elements with ideas or features
from competing alternatives
Rule: Ensure that all weak areas are identified and addressed
42Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
SolutionWise DemonstrationStep 4: Create a Solution
1. Go for the Direct Telephone banking for limited access facilities and only advertise this service to targeted audiences.
2. Market and issue Credit Cards to existing client base. Couple this to an internal and external contest for suggesting a friend or family member to the bank’s credit card campaign.
43Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
An Overview of the ThinkingWorks Processes
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CauseWise and L6S
Testimonial
“KEPNERandFOURIE tools have helped us to substantially improve our project lead time by providing the missing link for us in resolving special cause problems by leveraging systematic critical thinking. These are the tools and methodologies that Black Belts and Green Belts cannot afford to go without.”
Don Lynch, Master Black Belt, SKF USA
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CauseWise and L6S
Testimonial
"The KEPNERandFOURIE RCA is a powerful process that helpsus think through and resolve problems in a structured and visible manner. I strongly endorse this training. Significantly, it helps our Green and Black belts to implement their Lean Six Sigma initiatives."
Doug Smith, MBB, Dean of NAVSEA College
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CauseWise – Why?
Purpose: To find the true cause(s) of a deviation
Steps:
47Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Problem Definition
Deviation of actual from standard
Cause unknown or unproven
Need to find cause
STANDARD
DEVIATION
ACTUAL
NowPast
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05
101520253035404550
Problem solved
95% not having the correct people around the table
Dealing with suspect information
Average time to resolution is six (6) + months
Poor Root Cause Practice…
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0
10
20
30
40
50
60
70
80
1st Qtr 2nd Qtr 3rd Qtr 4th Qtr
Purpose Requirements Alternatives Risks
0
10
20
30
40
50
60
70
80
1st Qtr 2nd Qtr 3rd Qtr 4th Qtr
Purpose Requirements Alternatives Risks
Ineffective vs. effective decision making meetings
- Effective - - Ineffective -
50Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Pitfall is looking for the people reason first
First look for the technical reason – True Cause
Once verified, then look for the people reason – Root Cause
DeviationTrue
CauseRoot Cause
Blame Fixing…
EVENT TECHNICAL PEOPLE
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0
10
20
30
40
50
60
1stDay
1st Wk 1stMth
Later
# Solved
Using the correct stakeholders the first time
Dealing with accurate information
Average time to solve is 30 minutes to less than one (1) week
Good Root Cause Practice…
52Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Questions/Comments
Thinking Dimensions LLC
4234 Upper Park Drive
Fairfax, Virginia 22030
(t) 703-865-6700
(f) 703-865-6701
www.thinkingddimensions.com
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Stop talking Bill, it’s over!
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1
2
3
CauseWise DemonstrationStep 2: Clarify Problem Detail
Cards in use
Don’t know
Don’t know
Supplier
Specific place only
Dealers
All over country
Embossing flattened
Damaged strip
Printing wrong
Credit cards Savings cards New supplier
More frequently used
“IS” “BUT NOT” “WHY (NOT)”
56Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
4
5
6
7
CauseWise DemonstrationStep 2: Clarify Problem Detail
10 days ago Before/after Don’t know
80% r/h/s
20% l/h/s
Random or any specific place
Half of the card every time
Plastic wallet defect
“IS” “BUT NOT” “WHY (NOT)”
58Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
4
5
6
7
CauseWise DemonstrationStep 2: Clarify Problem Detail
Continuous Sporadic or periodic Don’t know
10 days ago Before/after Don’t know
80% r/h/s
20% l/h/s
Random or any specific place
Half of the card every time
Plastic wallet defect
“IS” “BUT NOT” “WHY (NOT)”
59Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Question 7: Sequence of Events
Alternative Questions1. When in the sequence of events of the object was the fault first
noticed?2. What was happening to the object in its sequence of events when
the fault was first noticed?3. When in the life cycle of the object was the fault first noticed?4. Any other cycles?
Question to the void Technique1. Identify in which phase of the object’s life cycle the deviation
occurred2. Once you have identified the phases in the life cycle, it is often
useful to identify when specifically in this phase did the deviation occur.
60Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
4
5
6
7
CauseWise DemonstrationStep 2: Clarify Problem Detail
Continuous Sporadic or periodic Don’t know
10 days ago Before/after Don’t know
80% r/h/s
20% l/h/s
Random or any specific place
Half of the card every time
Plastic wallet defect
“IS” “BUT NOT” “WHY (NOT)”
Don’t knowBefore 6 months6-11 months old
61Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Step 3. Generate Causes
Why: To theorize possible causes of the problem in order to find the true cause To incorporate everyone’s gut feel and experience in how they think the problem could have been caused. To create a common understanding of the probable cause
How: Look at each Why (Not) individually and/or collectively
and ask:Looking at Why (Not) contributions, what would you
say is causing the problem? and/orWhat do you think is causing the problem
Rule: List a causal statement(s) that will logically explain howthe deviation/fault could have occurred.
62Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
1. The sub-standard plastic card embossed letters, supplied by the new supplier cannot withstand the pressure caused by the manual processing machines.
CauseWise DemonstrationStep 3: Develop Possible Causes
63Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
1. The sub-standard plastic card embossed letters, supplied by the new supplier cannot withstand the pressure caused by the manual processing machines.
2.The plastic wallet reacts with the embossed letters of the card in some way, making it soft and causing it to go flat.
CauseWise DemonstrationStep 3: Develop Possible Causes
64Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
Step 4. Confirm True Cause - Testing
Why: To prove the true cause on paper
How: 1. Determine how the cause proves the IS and the BUT NOT.
• Ask: If “X” is the true cause, how does it substantiate that we have a problem with the Is and not the BUT NOT?
2. Use a check technique
Rules: Must explain both the IS and BUT NOT Test destructively Note all assumptions
65Copyright © 2008 Thinking Dimensions/KEPNER AND FOURIE All Rights Reserved.
1. The sub-standard plastic card embossed letters, supplied by the new supplier cannot withstand the pressure caused by the manual processing machines.
2.The plastic wallet reacts with the embossed letters of the card in some way, making it soft and causing it to go flat.
CauseWise DemonstrationStep 4: Confirm True Cause - Testing
YES
A2A1
YES YES NO
YES YES YES YES YES
A1: Only if some people put the card in the wallet the other way round
A2: Only if the reaction takes up to 6 months to take effect