proficy workflow - ila and gain greater visibility ... dataclosing the loop for ... proficy...

Proficy Workflow - ILA   and gain greater visibility ... dataclosing the loop for ... Proficy Workflow GE Fanuc Intelligent Platforms
Proficy Workflow - ILA   and gain greater visibility ... dataclosing the loop for ... Proficy Workflow GE Fanuc Intelligent Platforms
Proficy Workflow - ILA   and gain greater visibility ... dataclosing the loop for ... Proficy Workflow GE Fanuc Intelligent Platforms
Proficy Workflow - ILA   and gain greater visibility ... dataclosing the loop for ... Proficy Workflow GE Fanuc Intelligent Platforms
Download Proficy Workflow - ILA   and gain greater visibility ... dataclosing the loop for ... Proficy Workflow GE Fanuc Intelligent Platforms

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  • GE Fanuc Intelligent Platforms

    Use Proficy Workflow to: Benchmark,improveandcontrol workprocesses

    Orchestratehigh-levelprocessesandmanagethedatabetweensystems

    Standardizeprocessesandmetricsacrossproductionassets

    DigitizeSOPs,GMPtasksandwork instructions

    ImplementHACCPmonitoring proceduresandcorrectiveaction

    Enablealarm/eventresponse Replicateprocessesacrossyourbusinessusinglibrariesandtemplates

    ReduceWIPinventory AchieveRight-First-Time-reducingrework

    Complywithmanyindustryregulations Performtasksonlywhenstatisticallyrequired

    Integratemaintenanceandoperatingprocedures

    ImplementS95withoutbeing constrainedbyS95orforcedinto unnecessaryre-engineering

    Features

    Streamlineproductionprocessesfromwork instructionstocorrectiveaction

    Solveoperationsproblemsimmediately withoutdemandsonIT

    Capturemanualandautomatedprocesses withonetoolwithoutcustomcode

    ManagebyExceptiontoachievefast responsebasedonreal-timeevents

    ConnecttoanyOPCdatasource

    Buildcompositeapplicationstoleverage existingproductionsystems

    Complywithindustrystandards, includingISA95

    Benefits

    Decreasecostsbyreducingerrorsandwaste

    Increasequalityandfirst-timethroughput

    BoostcompliancebyenforcingStandard OperatingProcedures(SOPs)

    Reducetrainingtimethroughelectronic instruction

    BuiltonaServiceOrientedArchitecture, Proficy*Workflowisadynamicdecision-makingenginethatintegratesautomatedandmanualworkprocessesacrosssystemanddepartmentalboundariesensuringreliable,repeatableprocessexecution.ThispowerfulindustrialBusinessProcessManagement(BPM)softwaretakesaproductionflowchartanddigitizesit,connectingthepeople,materials,equipmentandsystemsinvolvedintheworkprocess.

    WithProficyWorkflow,youcanimprove,eliminateandautomatestepsinproductiontoleanyourorganization.Additionally,youcancaptureprocess,traceabilityandqualitydata,anddriveoptimizationinitiativesbasedonfactualinformation.Thispowerfulworkprocessmanagementsystemcantouchalmostallproductionpersonnel,includingqualitymanagersandqualitytechnicians,mainte-nance,operationssupervisors,operatorsandindustrialengineers.

    BydigitizingprocesseswithProficyWorkflow,youcandecreasetimetovalueonmaterials,speedresponse,lowertotalcostofownershipandensuresustainability.

    ProficyWorkflowReduceCostswithWorkProcessManagement

  • ProficyWorkflow

    ProficyWorkflowConnectingtoYourExistingSystems

    Adding Value to Any HMI System AlarmCorrectiveActionFixproduction fasterandgaingreatervisibility Workflowsautomaticallysendtasks topeopleorothersystemstocorrect for alarms RapiddevelopmentofDigitizedWork InstructionswithValidatedEntry Ensureproductioncomplieswithdefined processes EliminateScriptingforDefiningProcesses, UsingProficyWorkflowinstead Approximately30-50%fasterthanHMI scripting,andeasiertomaintain

    Adding Value to Any MES System AutomatetheprocessofEngineering SpecChanges Changesareroutedforapproval andensureseveryoneknowsabout criticalchanges ExceptionManagement/EventTriggered CorrectiveActionWorkflow Takeactiononlyasneeded,improve responsetimeandrecordcorrectiveactions EventTriggeredQASamplingRequest DigitizeyourQAplan,distributesampling tasksacrosstheplantandensurecompliance Enhancemaintenancesystemswithwork orderworkflowsandEAMintegration Eliminatescriptinglanguages;achievefaster, broaderdevelopmentwithworkflows

    Adding Value to Any ERP System Deliverinformationandfunctionalitybased onbusinessprocessesandworkforceroles Unifyyourdisparateplantandbusiness systems Synchronizesequencesandbusiness processes Driveprocessvisibilityknowwhereorders areatintheplantrightnow

    Adding Value as a Tool to Create and Manage Processes DigitizedWorkInstructionwithManual DataEntry Station-LevelControl DataConditioningfromothersystems, Middleware Build-To-OrderSystems MaterialStaging EngineeringChangeOrderWasteStreamMonitoring

    Asbarrierstoexchanginginformationbetweenautomationsystems,operationsmanagementandenterprisesystemscomedown,manufacturers,processors,andOEMsareseekingtoolsthatmaximizetheimpactthatthisinformationwillhaveonproductivity,businessopportunities,andlifecyclecosts.

    Akeytoolthatwillenabletodaysplantsandfactoriestorealizethisstrategyforoperationalexcellenceistheabilitytodefinetheprocessorworkflowstepsrequiredtoachievealogicalexecutionpath.ProficyWorkflowappearstomeetthiscriteriaofatoolthatwillhelpmovemanufacturers,processors,andOEMstoasingleenvironmentwheretheexistingsystemsareconnectedandinteractingwitheachothertomaximizetheinforma-tionvalueofeachasset,whichwillpositivelyimpactplantandfactoryproductivityandprofitability.

    CraigResnickResearchDirectorARCAdvisoryGroup

    Workflow Authoring Environment. Proficy Workflow typically does not require IT resources, and power users can make changes to the work process management system to immediately improve production.

  • ProficyWorkflow

    Workflow Task Client. Workflows can involve basic tasks such as asking an operator to check tank levels every hour, to managing an entire production process, to orchestrating data transformations between ERP and MES.

    ExampleUseCases

    Use Case #1 Lean Your ProcessesDocumentandexecuteprocessesdigitizingworkflowstoimprove,eliminateandauto-matesteps.Workflowrecordsdate/timeandwhoperformedthework,closingtheloopforprocessimprovementwithfactualdata.

    Use Case #2 Manage Production Specifications Changestospecificationscantriggeraworkflowthatwillroutethechangesthroughanumberofapprovers,suchastheQualityManagerandthentotheProductionManagerforfinalapprovalandnotification.

    Use Case #3 Sample RequestsWhenacertainconditionarisessuchasacombinationofvariablesoutsidealimit,oratimewindowlapsesProficyWorkflowcansendarequesttoQAtoperformtestsortakesamples.Likewise,youcantriggeraworkflowthroughanyalarmingcapabilitiesofconnectedplantapplicationsorsystems.

    Use Case #4 Corrective ActionAProofofEffectivenessloopinISO-900xcanbedigitizedwithProficyWorkflowtorespondtoproblemsandevents,andalltheexecutiondataanddataentrywillbecapturedandstoredforlateranalysis.

    Use Case #5 Downtime Reasons On-the-flyAsyourplantsystemsgeneratedowntimeevents,ProficyWorkflowcanevaluateconditionsatthatmomentintimeandinferdowntimereasoncodesandwritethedown-timereasonsbacktothosesystems.

    Use Case #6Plant Task Management, Decision Wizard Inadditiontoextensiveplanttaskmanage-ment,industrialworkflowalsooffersabasisfordecisionwizards.Thesedecisionwizardscanactastroubleshootingtrees,whichcanhelporganizationswithretiringorhigh-turnoverworkforces.Thesetroubleshootingtreescapturetheknowledgeofexperiencedworkers

    andhelptoprotectyourorganizationfromemployeeattrition.Industrialworkflowdigitizestroubleshootingtreesintodecisionwizardsthatwalkneweremployeesthroughprocesses.Thedigitizeddecisiontreeshelpguidethenewerworkersonwhatcorrectiveactionstotakeundercertaincircumstances.Thesystemmayasktheoperatorforinputormayrequireinputfrommanypeople.ProficyWorkflowhelpstomanagetheprocess,connectingoperatorswithknowledgeandappropriateaction.

    Use Case #7 Line, Workcell, Machine Setup Toreducetimetoproduction,industrialwork-flowfacilitatesmachinesetup.Thesystemwalksusersthroughthesetupofamachine,providesmachinedocumentationandrecordsthetimeittakesforoperatorstomovethrougheachstep.

  • 03.09GFA-1015B

    ProficyWorkflow

    GE Fanuc Intelligent Platforms Information Centers

    Headquarters:1800GEFANUC1800322361614349785100

    GlobalRegionalphonenumbersareavailableonourwebsitewww.gefanuc.com

    Additional Resources

    Formoreinformation,pleasevisitthe GEFanucIntelligentPlatformswebsiteat:

    www.gefanuc.com

    2009GEFanucIntelligentPlatforms,Inc.AllRightsReserved.*TrademarkofGEFanucIntelligentPlatforms,Inc.Allotherbrandsornamesarepropertyoftheirrespectiveholders

    As an industrial Service Oriented Architecture, Proficy SOA enables composite applications and improves interoperability. You can drive a holistic production infrastructurebringing together data and functional capabilities of your existing systems.

    CompositeApplications

    Composite Applications Examples Electronic Batch Records

    Electronic Work Instructions

    Alarm Corrective Action

    HACCP Compliance

    Core Services CapabilitiesHistorical Data Storage

    Application Packaging

    Event Management

    S95 Data Models

    Client Container

    Security

    Licensing

    E-Signature

    Data Object Modeling

    Localization

    Application Dev Foundation

    Data & Services RepositoryHistorian Tags - Web Pages -

    ERP Orders - Equip Model Variables,

    Events - OPC Data - Plant Apps - HMI

    Tags - Work Orders - Portal Displays

    3rd Party IntegrationOPC - WonderWare - SAP -

    Rockwell - Siemens - Oracle - B2MML

    - Maximo - LIMS - Custom Systems

    GE Proficy IntegrationCIMPLICITY* - iFIX* - Batch - Proficy RXTM -

    Historian - Portal - Plant Apps -

    Change Mgmt - Tracker - Enterprise

    Connector

    Proficy Workflow

    Core

    Ser

    vice

    s Ca

    pabi

    litie

    s

    Proficy SOA

    Prof

    icy

    Serv

    ices

    Bus

    PoweredbyProficySOA

    An Industrial Service Oriented Architecture CentralizedConfigurationandManagement Environment DiverseClientand3rdPartyHosting Container Real-TimeServicesBus ServiceProviderInterfacefor3rdParty andLegacySystemIntegration

    GlobalDataandServicesRepository Role-BasedSecurity EventServices DiagnosticServices Object-RelationalPersistenceEngine S88/S95DataModels ApplicationDevelopmentFoundation

    ProficySOAEnablesCompositeApplications

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