pud-p-ymf-c close control pfd-p-vm-a...
TRANSCRIPT
CONTENTS
1. Specifications1-1 Main Features1-2 List of Possible Combinations of Indoor and Outdoor Units1-3 Unit Specifications
2. Capacity Curves2-1 Cooling Capacity2-2 Cooling Input2-3 SHF Curves2-4 Correction by refrigerant piping length2-5 Operation limit
3. Sound Levels3-1 Noise Level3-2 NC Curves3-3 Fan Characteristics Curves
4. External Dimensions 5. Electrical Wiring Diagrams 6. Options 7. Refrigerant Circuit Diagram And Thermal Sensor 8. System Design
8-1 Piping8-2 Control Wiring8-3 Types of switch settings and setting methods8-4 Wiring and Address Setting (System Using MA Remote Controller)8-5 External input/output specifications
9. Air Conditioning the Computer Room9-1 Main Features of the Floor-Duct Air Conditioners9-2 Major Characteristics of Computer Room Air Conditioners9-3 Step-by-Step Plan for the Implementation of the Air-Conditioning9-4 Conditions for the Installation of Computer-Room Air Conditioners 9-5 Setting the Air conditioners9-6 Automatic Control of the Computer Room
10. Maintenance/Inspection10-1 Maintenance/Inspection Schedule
1122 444566 7788 9 12 15 16 171718182032 34343435363739 4040
Close controlPUD-P-YMF-CPFD-P-VM-A
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1. Specifications1-1.Main Features
1
(1) List of Models
<10HP System>
<20HP System>
PUD-P250YMF-C
10HP(Down flow): PFD-P250VM-A(-H)20HP(Down flow): PFD-P500VM-A(-H)
'-H' in the indoor units indicates that the unit pipes come out of the top of the unit (50/60Hz, fit to order). PFD-type indoor units cannot be connected to outdoor units other than the ones specified above. PFD-type indoor units and other types of indoor units cannot coexist in the same refrigerant system.
When using a PFD-P500VM-A as an indoor unit, connect 2 PUD-P250YMF-C outdoor units to eachindoor unit and operate with a built-in remote control for the indoor unit.1: Bold line indicates refrigerant piping (gas/liquid). This system consists of 2 refrigerant circuits.2: Indicates TB3-type transmission line that connects the indoor and outdoor units.
This system consists of 2 refrigerant circuits.3: Indicates TB7-type transmission line that allows the unit to communicate with the controller.
When using a PFD-P250VM-A as an indoor unit, connect an outdoor unit PUD-P250YMF-C to eachindoor unit and operate with a built-in remote control for the indoor unit.1: Bold line indicates refrigerant piping (gas/liquid). This system consists of one refrigerant circuit.2: Indicates TB3-type transmission line that connects the indoor and outdoor units.
This system consists of 1 refrigerant circuit.3: Indicates TB7-Type transmission line that allows the unit to communicate with the controller.
Outdoor Unit
Indoor Unit
Outdoor Unit
G-50APUD-P250YMF-C
Indoor Unit
PFD-P250VM-A
TB7 TB3 23
112V DC
M-NET
PAC-SC50KUA
UP
POWER RATING
MODEL
WEIGHT
SERIAL No.
2.11kg
POWER SUPPLY UNIT
MITSUBISHI ELECTRIC CORPORATION
PAC-SC50KUA
Outdoor Unit
PUD-P250YMF-C
Indoor UnitPFD-P500VM-A
TB7 TB3 2
1
TB3
PUD-P250YMF-C
TB73
G-50A
12V DC
M-NET
PAC-SC50KUA
UP
POWER RATING
MODEL
WEIGHT
SERIAL No.
2.11kg
POWER SUPPLY UNIT
MITSUBISHI ELECTRIC CORPORATION
PAC-SC50KUA
2
1-2. List of Possible Combinations of Indoor and Outdoor Units
Units
1: Refer to the following pages for detailed specifications of each unit.2: The values in the chart are as follows: Q, Total Capacity [kW]; W, Total Input [kW]; A, Total Electrical Current [A]; Power Factor [%].
They were measured at operation under the following conditions: Indoor Intake Temperature: 27˚CDB/19˚CWB, Outdoor Intake Temperature 35˚CDB with 7.5m of refrigerant piping.
Out
door
Uni
ts
Indoor Units
Down-flow Type
380-415V(50Hz)400,415V(60Hz)
20HP
380-415V(50Hz)400,415V(60Hz)
10HP
Model Name
Power Source
380/400/415V
Q
W
A
PUD-P250YMF-C
10HP
Unit Horse Power
Series Name PFD-P250VM-A(-H) PFD-P500VM-A(-H)
56.0
21.8
36.1/34.3/33.0
91
28.0
10.9
18.3/17.3/16.3
90Powerfactor
Air-
cool
ing
1-3. Unit Specifications
28.03N ~ 380/400/415V 50/60Hz
Capacity kWPower source
1
2
kWA
m3/minkW
kWA
kW
mm
dB(A)kg
Power inputCurrent
Fan Airflow rateType Quantity
Motor outputTypeMotor outputCrankcase heater
Compressor
Refrigerant / LubricantExternal finish
High pressure protection
InverterCompressor / Fan
External dimension
Protectiondevices
Refrigerant piping diameter Liquid / GasNoise level
Note: Cooling capacity indicates the maximum value at operation under the following condition.1 Indoor 27˚CDB/19˚CWB, Outdoor 35˚CDB
Pipe length 7.5m, Height difference 0m2 It is measured in anechoic room.
Net weight
Operating temperature range
1715(H)990(W)840(L)
Propeller fan1850.38
Hermetic7.5
0.045 (240V)
R407C/MEL32Starting current 12
DC bus current protection, thermal switchø12.7 flare /ø28.58 Flange
Steel plate painting with polyester powder <MUNSELL 5Y8/1 or similar>
2.94MPa
231
Indoor:12˚CWB ~ 24˚CWBOutdoor:-15˚CDB ~ 43˚CDB(0˚CDB ~ 43˚CDB with outdoorunit at lower position)
8.414.0/13.3/12.8
PUD-P250YMF-C
Over current protection / Thermal switch
56
(1) Outdoor Unit
(2) Indoor Unit
3
3N~380-415V 50Hz / 3N~400-415V 60HzPFD-P500VM-A
56.0Power source
kWCooling capacity 1kWA
mmmmmmkg
m3/min
Pa
kWA
mm
mm
dB(A)
Power consumptionCurrentExternal finish
DimensionsHeightWidthDepth
Net weightHeat exchanger
Fan
TypeAirflow rateExternal staticpressure
MotorOutput
2
Type
Air filter
Refrigerant pipe dimension
Gas(Flare)
Liquid(Flare)
Drain pipe dimension
Note: 1 Cooling capacity indicates the maximum value at operation under the following conditions;Indoor 27˚CDB/19˚CWB, Outdoor 35˚CDB
2 Measured in an anechoic room.
Noise level (Lo-Mid2-Mid1-Hi)
3 phases induction motor
<5Y 7/1>1895
1,800800
480350Cross fin (Aluminum-plate fin and copper tube)
Sirocco fan 2Sirocco fan
ø 28.58 ø 28.58 2
ø 12.7 ø 12.7 2
1,200
320
120
3.7 5.560 75
64
5.09.5/9.0/8.7
PFD-P250VM-A
28.02.5
5.5/5.3/5.1
160
PP Honeycomb fabricStarting current
Rp159
4
2. Capacity Curves2-1. Cooling Capacity
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
-15 -10 -5 0 5 10 15 20 25 30 35 40 45
0.7
0.8
0.9
1
1.1
1.2
1.3
-15 -10 -5 0 5 10 15 20 25 30 35 40 45
Outdoor Temperature (˚CDB)
Rat
io
Outdoor Temperature (˚CDB)
Rat
io
Indoor Temperature (˚CWB)
Indoor Temperature (˚CWB)
15˚CWB
15˚CWB
12˚CWB
12˚CWB
17˚CWB
17˚CWB
19˚CWB
19˚CWB
24˚CWB
24˚CWB
21˚CWB
21˚CWB
2-2. Cooling Input
The correction curves indicate the values measured at the point where the compressor wasoperated at its maximum capacity.
indicates the standard value.
5
2-3. SHF Curves
Operation Temparature Range: Indoor : 12˚CWB~24˚CWB Outdoor : -5˚CDB~43˚CDB (RH : 30~80%)
Standard Point " " : Indoor : 27˚CDB/19˚CWB Outdoor : 35˚CDB/-
130% 120% 110% 100%
0.4
0.5
0.6
0.7
0.8
0.9
1.0
SH
F
90% 80% 70%
Standard Capacity Ratio
Indoor Temperature 24˚CDB
0.4
0.5
0.6
0.7
0.8
0.9
1.0
30 40 50 60 70 80
RH (%)
30 40 50 60 70 80
RH (%)
SH
F
130% 120% 110% 100% 90% 80% 70%
Standard Capacity Ratio
0.93Indoor Temperature 27˚CDB
6
2-4. Correction by refrigerant piping lengthTo obtain a decrease in cooling/heating capacity due to refrigerant piping extension, multiply by the capacitycorrection factor based on the refrigerant piping equivalent length in the table below.
Equivalent length = (Actual piping length to the farthest indoor unit) + (0.50 number of bent on the piping)m• How to obtain piping equivalent length
Coo
ling
capa
city
corr
ectio
n fa
ctor
1.0
0.9
0.8
0.7200 40 60 80 100 120 140
Piping equivalent length (m)
2-5. Operation limit
Indo
or te
mpe
ratu
re (
˚CW
B)
-15 0-5-10 5 10 15 20 25 30 35 40 451012
15
20
25
30
(Outdoor door temperature :0˚CDB~43˚CDB with outdoor unit at lower position in cooling mode.)
Outdoor temperature (˚CDB)
3. Sound Levels3-1. Noise Level
7
1m
1m
Measuredpoint
SeriesNoise Level
(dB [Type A])
PFD-P250VM-A 59
PFD-P500VM-A 64
(1) Outdoor Unit
(2) Indoor Unit
Measuredpoint
1m
1m
SeriesNoise Level
(dB [Type A])
PUD-P250YMF-C 56
8
3-2. NC Curves
3-3. Fan Characteristics Curves
260 280 300 320 340 360
Air volume (m3/min)
PFD-P250VM-A PFD-P500VM-A
0
100
200
300
400
500
600
700
140 150 160 170 180
Air volume (m3/min)
Tota
l sta
tic p
ress
ure
(P
a)
800rpm
900rpm
1000rpm
1100rpm
Internalresistance
: 50/60Hz, standard: 50/60Hz, with middle-high efficient filter box
: 50/60Hz, standard
Output 3.7kW
176144
Fan rotation speed
Internal resistance (middle-high efficient filter )
(Output 2.2kW)
0
100
200
300
400
500
600
700
800
900
1000
800rpm900rpm
1000rpm
1100rpm
Fan rotation speed1200rp
Internal resistance
Output 7.5kW
Output 5.5kW
288270 330 352
Standard
Tota
l sta
tic p
ress
ure
(P
a)
NC60
NC50
NC40
NC30
NC20
Approximate minimum audible limit on continuous noise
80
70
60
50
40
30
20
63 125 250 500 1000 2000 4000 8000
10
0OC
TA
VE
BA
ND
PR
ES
SU
RE
LE
VE
L (d
B)
0dB
=20
µPa
OCTAVE BAND CENTER FREQUENCIES (Hz)
PUD-P250YMF-C (External static
NC70
pressure 0Pa)
NC60
NC50
NC40
NC30
NC20
Approximate minimum audible limit on continuous noise
80
70
60
50
40
30
20
63 125 250 500 1000 2000 4000 8000
10
0OC
TA
VE
BA
ND
PR
ES
SU
RE
LE
VE
L (d
B)
0dB
=20
µPa
OCTAVE BAND CENTER FREQUENCIES (Hz)
PFD-P250VM-A
High speed
(External static
NC60
NC70 NC70
NC50
NC40
NC30
NC20
Approximate minimum audible limit on continuous noise
80
70
60
50
40
30
20
63 125 250 500 1000 2000 4000 8000
10
0OC
TA
VE
BA
ND
PR
ES
SU
RE
LE
VE
L (d
B)
0dB
=20
µPa
OCTAVE BAND CENTER FREQUENCIES (Hz)
High speed
pressure 120Pa) PFD-P500VM-A (External static pressure 120Pa)
9
4. External Dimensions
< Ac
cess
ory
>•
Refri
gera
nt (g
as) c
onn.
pip
e ···
······
·· 1
pc.
(The
con
nect
ing
pipe
is fi
xed
with
the
unit)
•Pa
ckin
g fo
r con
n. p
ipe
······
······
······
1
pc.
(Atta
ched
nea
r the
bal
l val
ve)
•Co
ndui
t mou
ntin
g pl
ate
•W
iring
mou
ntin
g bo
ard
(Pai
nted
the
sam
e co
lor a
s th
e un
it bo
dy)
ø40
·································
1pc
. ø
33·································
1pc
. ø
27·································
1pc
.•
Tapp
ing
scre
w 4
1
0 ···
······
······
· 6
pcs.
Note
.1Pl
ease
leav
e a
spac
e un
der t
he o
utdo
or u
nit
for t
he p
ipin
g W
hen
you
conn
ect t
he p
ipin
g fr
om th
e bo
ttom
. (
Plea
se b
e ca
refu
l not
to c
lose
the
hole
of th
e bo
ttom
pla
te b
y th
e ba
sem
ent)
,
5559
081
3
99
78
Knoc
kout
hol
e<F
ront
sid
e ho
le fo
r th
e po
wer s
uppl
y>
121
778
75
ø40
Knoc
kout
hol
e<B
otto
m s
ide
hole
for
the
powe
r sup
ply>
ø27
Knoc
kout
hol
e<B
otto
m s
ide
hole
for
the
cont
rol w
iring
>
1715
512
50
Cros
ss s
ectio
n Y-Y
Y YNo
te1
215
1490
215
Knoc
kout
hol
e
Left
side
view
ø40
Knoc
kout
hol
e<L
eft s
ide
hole
for
the
powe
r sup
ply>
ø27
Knoc
kout
hol
e<L
eft s
ide
hole
for
the
cont
rol w
iring
>Kn
ocko
ut h
ole
Left
pipi
ng h
ole
Conn
. pip
eø2
8.58
<bra
zed>
Refri
g. s
ervic
e va
lve (l
iqui
d)ø1
2.7<
flare
>
Refri
g. s
ervic
eva
lve(g
as)
<fla
nge>
Fron
t view
Knoc
kout
hol
eFr
ont p
ipin
g ho
le<F
ront
wiri
ng h
ole>
Serv
ice p
anel
Knoc
kout
hol
e
Righ
t sid
e vie
w
Air
inle
t
Air
inle
t
Air o
utle
t
Plan
e vie
wCr
oss
sect
ion
X-X
Rear
view
XX
4X2-
14X2
0 O
val h
ole
198237
Knoc
kout
hol
eBo
ttom
pip
ing
hole
<Bot
tom
wiri
ng h
ole>
80 73
160
25
40
910
840
15 880(bolt hole) 15
990
560(
bolt
hole
)
149
234
100
251
6075
8040
194
100 48
70
79 3116
580
PUD-P250YMF-C Unit : mm
10
< A
cces
sorie
s >
· Lift
ing
bolts
······
4pcs
.· R
efrig
eran
t (ga
s) c
onn.
pip
e (ø
28.
58 <
bra
zed
>)
······
1pc.
· Pac
king
for
flang
e···
···1p
c.· I
nsul
atio
n co
ver
for
flang
e···
···1p
c.· F
lare
nut
(liq
uid)
······
1pc.
· Hex
agon
al a
llen
key
······
1pc.
(
for
fron
t pan
el o
peni
ng/c
losi
ng)
1895
Pow
er S
uppl
y:W
hite
Ope
ratin
g: G
reen
Che
ck: Y
ello
wFa
ilure
: Red
Lam
p
Lifti
ng b
olts
200
or m
ore
200
or m
ore
800
55
Air
outle
t 1200
Ser
vice
spa
ce
A
600 or more
50
Not
e 1
Hol
e fo
r th
e po
wer
sup
ply
Hol
e fo
r th
e co
ntro
l wiri
ng
Ref
rig. p
ipin
g (li
quid
) ø
12.7
< fl
are
>
Ref
rig. p
ipin
g (g
as)
< fl
ange
>
Air
Inle
t(A
ir F
ilter
)
MA
Rem
ote
cont
rolle
r
Con
trol
box
205
340
420
Indo
or U
nit
Air
inle
t
200400
120
210
(sup
plie
d w
ith th
e un
it)
Not
e1. F
or r
ight
-han
d-si
de p
ipin
g, th
e m
inim
um
spac
e of
200
mm
on
the
right
sid
e m
ust
be in
crea
sed
to a
min
imum
of 5
00m
m.
Not
e2. I
f a m
inim
um s
pace
of 8
80m
m is
sec
ured
, th
e pa
nel c
an fu
lly b
e op
ened
.
PFD-P250VM-A Unit : mm
11
Dis
char
ge a
ir ou
tlet h
eigh
tD
rain
wat
er
outle
t hei
ght
180
770
1050
1160
620
413
473
395
7015
100
319
90
260
210
110
192
292
90
15
7015
15
235
245
75
11
<Fr
ont>
Hol
e fo
r liq
uid-
pipe
-con
nect
ing<
ø27>
8-ø1
8
Hol
e fo
r po
wer
-sup
ply
line<
ø60>
Hol
e fo
r tr
ansm
issi
on li
ne<
ø60>
Dra
in p
ipe
end
conn
ectin
g<R
p 1>
Hol
e fo
r ga
s-pi
pe-c
onne
ctin
g<ø4
8>
Bol
t hol
e
Dis
char
ge
air
outle
t<F
lang
e w
idth
22>
Bas
e m
easu
rem
ent
<V
iew
ed fr
om p
oint
A>
11
A
200
or m
ore
200
or m
ore
Ser
vice
spa
ce
Indo
or u
nit
Not
e 1
600 or more
Air
outle
t
Air
inle
t
Lam
p
120
400 200
Hol
e fo
r th
e po
wer
sup
ply
110
205
5050
50
340
MA
Rem
ote
cont
rolle
r
420
1895
1800
800
55
Ref
rig. p
ipin
g (li
quid
) ø
12.7
<fla
re>
NO
.1
Ref
rig. p
ipin
g (g
as)<
flang
e> N
O.2
Ref
rig. p
ipin
g (g
as)<
flang
e> N
O.1
Ref
rig. p
ipin
g (li
quid
) ø
12.7
<fla
re>
NO
.2
Hol
e fo
r th
e co
ntro
l wiri
ng
Con
trol
box
Lifti
ng b
olts
(sup
plie
d w
ith th
e un
it)
Air
inle
t(A
ir F
ilter
)
Pow
er S
uppl
y:W
hite
Ope
ratin
g: G
reen
Che
ck: Y
ello
wFa
ilure
1: R
edFa
ilure
2: R
ed
Not
e1. F
or r
ight
-han
d-si
de p
ipin
g, th
e m
inim
um
spac
e of
200
mm
on
the
right
sid
e m
ust
be in
crea
sed
to a
min
imum
of 5
00m
m.
Not
e2. I
f a m
inim
um s
pace
of 8
80m
m is
sec
ured
, th
e pa
nel c
an fu
lly b
e op
ened
.
< A
cces
sorie
s >
· Lift
ing
bolts
······
4pcs
.· R
efrig
eran
t (ga
s) c
onn.
pip
e (ø
28.
58 <
bra
zed
>)
······
2pcs
.· P
acki
ng fo
r fla
nge
······
2pcs
.· I
nsul
atio
n co
ver
for
flang
e···
···2p
cs.
· Fla
re n
ut (
liqui
d)···
···2p
cs.
PFD-P500VM-A Unit : mm
Hol
e fo
r ga
s-pi
pe-c
onne
ctin
g<ø
48>
Hol
e fo
r liq
uid-
pipe
-con
nect
ing<
ø 27
>
5050 50
110
370
186
370
218
100
270
340
7016
5070
1517
6015
319 41311
Bas
e m
easu
rem
ent
<V
iew
ed fr
om p
oint
A>
Disc
harg
e ai
r ou
tlet
<Flan
ge w
idth 2
2>
Disc
harg
e ai
r ou
tlet
<Flan
ge w
idth 2
2>
Bol
t hol
e
Hol
e fo
r ga
s-pi
pe-c
onne
ctin
g<ø
48>
Dra
in p
ipe
end
conn
ectin
g<R
p 1>
Hol
e fo
r tr
ansm
issi
on li
ne<
ø 60
>H
ole
for
pow
er-s
uppl
y lin
e<ø
60>
8-ø
18
Hol
e fo
r liq
uid-
pipe
-con
nect
ing<
ø 27
>
<Fr
ont>
11
75
245
235
15 1590
110
90
395
620770
Disc
harg
e ai
r ou
tlet h
eigh
tDr
ain
wate
r ou
tlet h
eigh
t
5. Electrical Wiring DiagramsPUD-P250YMF-C
12
FB4
Fan control board(Fancon board)
(5P)CNPOW
L3L2L1
1 542 3
F02 250VAC 6.3A FF03 250VAC 6.3A F
F01 250VAC 6.3A F
L1 L2 L3 N
ACCT -W
BOX BODY
CNE(2P)
21
N
34
21
3
12
45
BOX BODY
BOX BODY
High pressureswitch
Crank case heater(Compressor)
Diodestack
NoiseFilter
TerminalBlock
TerminalBlock
CNFC2(6P)
123456
circuitdetection
123456
N
L3
L2
L1
N
L3
L2
L1
Blue
Black
White
Red
NF
Blue
Black
Red
White
L1TB1B
BOX BODY
N
L3
L2
1 2 3 4
CN34(6P)
654321
123
CN38(3P)
X10
X05
SV2
63H
TH6
CN05(4P)
(6P)CNFC1
Control circuit board
Blu
e Red
Whi
te Bla
ck
Bro
wn
Red
Controller BoxInverter
BOX BODY
(INV board)Power circuit board
L2R7
MF1
(2P)CN30V
(2P)CNL2
(14P)CN15V2
(5P)CNLV2
(3P)CNTR
(5P)CNLV1
(3P)CN32
(3P)CNH
(2P)CN01
THHS
(8P)CN02
(3P)CN03
(3P)CNFAN
(7P)CNRS3
(6P)CNVCC2
(6P)CNVCC3
(2P)CNVCC4
(7P)CNRS2
X10
X01
X02
52C 3
2
1
65
1234567
12
1
432
2
9
3
87
1
6
2 1 2 3 1
43
2
21
1 2
123
BlackRed
Motor(Compressor)
V
MC1WU
White
CNTR1
1A F250VACF3
T01
R3
R2
C3
C2
DCL
+
+52C
R1 R5
C1
ZNR4+
-
--
DS
-
TB7
M2
M1TB3
controllerremoteIndoor andConnect to
YellowGreen/
Blue
Black
Red
White
PE
SLEV
L1
63HS
Red
Wh
iteB
lack
TH2 TH13 2 1
2A F250VACF1
L2
TB1A
CH1
LEV1
SV1
(MAIN board)
50/60Hz380/400/415V3N-Power source
L3
N
4:Compressor ON/OFF5:Trouble
N
12V
X01
X02
(2P)CNTH
(4P)CNVDC
3
(3P)CN52C
2
(3P)CNR(3P)
CNX10
1
(3P)CNS2
2 (5P)CNAC2
(5P)CN51
(2P)CNS1
1 3
(2P)CNVCC4
1
1
2
2
3
2
2
(3P)CN20
3
1
1
(3P)CN33
3
2A F250VACF01
1
5
3
2
2
4
1
3
65
5
1
432
2
1
3
54
4
32
5
1
67
32
1
12
2
18
1
7632 11
4
2 3
3
4
2
5
R6
PE
L3
1
L1
M1
M2
S
L2
Refer to the service handbookabout the switch operations.
CNDC1(4P)1 2 3 4
1 2 3 4 598761 2 3 4 5CNDR2(9P)
14131110 12
121011 131454321 6 7 8 9 54321 6 7 8 9
Yello
wO
rang
e
Pur
ple
Bla
ck
Whi
teG
ray
5
1234
Fan motor(Heat exchanger)
VW
N
UMF
U V W
P
N
Gate amp board(G/A board)
FB1
FB2
FB3
IPM
CNDR1(9P)
CN15V1(14P)
Ora
nge
Bro
wn
4
CNACCT(4P)
(5P)CNFAN
CN04
TH7TH8TH5
ACCT -U
Gre
en
Red
Wh
iteB
lack
LD
<SYMBOL EXPLANATION>
1 2 3 4
CN05(4P) (3P)
CNL
63LS
Red
Wh
iteB
lack
3 2 1
321(2P)CN06
TH9
21(2P)CN09
TH10
21
CN36(6P)
654321
X06SV3
Red
Wh
iteB
lack
LD
SymbolDCL
ACCT-U,W
52C
ZNR4 Varistor
DC reactor (Power factor improvement)Current Sensor
Magnetic contactor (Inverter main circuit)
N a m e
Fan motor (Radiator panel)MF1Solenoid valve (Discharge--suction bypass)SV1,SV2
Solenoid valve (Heat exchanger capacity control)
SV3
Symbol
Choke coil(Transmission)L2
Electronic expansion valve(Oil return)
63HS
LEV1
SLEV
High pressure sensor63LS Low pressure sensor
Electronic expansion valve (Sub-cool coil bypass)
IPM Intelligent power moduleTH1 Discharge pipe temp. detectThermistor
N a m e
TH5TH2
N a m eSymbol
OA temp. detectPipe temp. detect
liquid outlet temp. detect at Sub--cool coil
bypass outlet temp. detect at Sub--cool coil
TH8
TH7
TH6
Saturation evapo. temp. detectTHHSTH10
FB1~4
Symbol
High pressure liquid. temp.
N a m e
TH9
Compressor shell temp.Radiator panel temp. detect
Ferrite core
Aux. relayX1~10
Thermistor
Earth terminal
13
PFD-P250VM-A
B2
B1
BCA2
A1
AC21
54321C
N54
31 2 54C
N53
54321C
IFB
Pow
er s
uppl
y D
C12
~ 2
4V
Pow
er s
uppl
y
Failu
re o
utpu
tS
tatu
s ou
tput
Dis
tant
loca
tion
on/o
ff<w
ith v
olta
ge a
nd c
urre
nt>
LL
65
3
CN3A (C
N54)
TZ1
ZNR
FX0
6X05
X04
71
321
CN3T
31
13
31
15
53
3CNT
CND
CN70
FAN2
CN2MI.B
12
CN32
321
CN51
12
34
5
CN52
12
34
5
X03
31
CNV
CNP
13
X01
CN23 21
CN31 12
3
1
PE
Dis
tant
loca
tion
on/o
ff<n
o vo
ltage
or c
urre
nt>
(1st d
igit)
(2st d
igit)
CN
62
SW4
CN
424321
43
21
7 8
21
CN29
8 7 123456
A.B
SW2
SW3
65
43
22
21
11
654321
CN
81
CN20
CN21
CN
24C
N25
CN60
CN22 21
Z3
X11 2
21
21
TH
24
LEV
TH
21
TH
22
TH
23
6 5 4 3 2 1
SW14
SW12
SW11
CN
82S
W1
33P
1
33P
2
51F
Z1
52F
(250
V 5
A F)
F1
51F
52F
MF
L3
DC
24 to
30V
A1S B1
Pow
er s
uppl
y(N
o fu
se b
reak
er 2
0A)
3N~
380/
400/
415V
(50H
z)
4
00/4
15V
(60H
z)
Insi
de th
e co
ntro
l box
L2L1Z3
SW
8S
witc
h(no
rmal
/loca
l)
X11
L3LE
D d
ispl
ay(c
heck
)
LED
dis
play
(failu
re)
L1
LED
dis
play
(sta
tus)
L2
LED
dis
play
(pow
er s
uppl
y)L4
1 22 1 6 5 1 2
Indo
or u
nit
Con
trol w
iring
S.B
DSA1
CN1
1 3
F4(2
50V
1
A F)
ZNR1
ZNR2
N
TB
23
TB
22
TB
21
TB
5
TB
2
SH
IELD
FAN
over
cur
rent
det
ectio
n
RC
TB
15
Not
e:1.
The
dot
ted
lines
sho
w fi
eld
wiri
ng.
2.A
lway
s us
e od
d nu
mbe
rs fo
r th
e in
door
uni
t add
ress
.3.
Con
nect
the
tran
smis
sion
line
from
indo
or u
nit t
o ou
tdoo
r un
it w
hose
ad
dres
s eq
uals
he
addr
ess
of th
e co
nnec
ted
indo
or u
nit +
50.
4.C
onve
ntio
ns:
,te
rmin
al b
ed;
, c
onne
ctor
;
, boa
rd-in
sert
ion
conn
ecto
r or
fast
enin
g co
nnec
tor
of c
ontr
ol b
oard
.
Add
ress
(odd
)SWC
SWA
TB22
IFB
Term
inal
bed
for d
ista
nt lo
catio
n di
spla
y
Ther
mis
tor (
outle
t tem
p. d
etec
tion)
Ther
mis
tor (
pipi
ng te
mp.
det
ectio
n/liq
uid)
Ther
mis
tor (
pipi
ng te
mp.
det
ectio
n/ga
s)
Aux
iliar
y re
lay(
fan)
Aux
iliar
y re
lay(
fan
failu
re d
etec
tion)
<No
volta
ge o
r cur
rent
>
<With
vol
tage
and
cur
rent
>
TB21
Term
inal
bed
for d
ista
nt lo
catio
n on
/off
TB23
Term
inal
bed
for d
ista
nt lo
catio
n on
/off
RC
MA
Rem
ote
cont
rolle
r
TB15
Tran
smis
sion
term
inal
bed
Sym
bol
TB2
MF
I.B A.B
TB5
Ext
erna
l inp
ut/o
utpu
t boa
rd
Tran
smis
sion
term
inal
bed
Pow
er s
ourc
e te
rmin
al b
ed
Add
ress
boa
rdIn
door
con
trolle
r boa
rdFa
n m
otor
Nam
e
F1
Sw
itch
(2nd
dig
it ad
dres
s se
t)S
witc
h (1
st d
igit
addr
ess
set)
SW
C
Z333P
1,33
P2
F ZNR,
ZNR1
,ZNR2
T LEV
52F
51F
TH21
TH22
TH23
TH24
SW
11(A
.B)
SW
12(A
.B)
SW
14(A
.B)
SW
1(A
.B)
SW
2(I.B
)S
W3(
I.B)
SW
4(I.B
)
X11
Z1 L1 L2 L3 L4SW
8S
witc
h (n
orm
al/lo
cal)
LED
dis
play
(pow
er s
uppl
y)LE
D d
ispl
ay (c
heck
)LE
D d
ispl
ay (s
tatu
s)LE
D d
ispl
ay (f
ailu
re)
Aux
iliar
y re
lay(
chec
k)
Sw
itch
(for m
odel
sel
ectio
n)S
witc
h (fo
r mod
e se
lect
ion)
Sw
itch
(for c
apac
ity c
ode)
Sw
itch
(for m
ode
sele
ctio
n)
Sw
itch
(con
nect
ion
No.
set)
Ther
mis
tor (
inle
t tem
p. d
etec
tion)
Fuse
<5A
>
Ove
r cur
rent
rela
y (fa
n I/D
)C
onta
ctor
(fan
I/D)
Ele
ctro
nic
linea
r exp
an.v
alve
Tran
sfor
mer
Var
isto
r
Fuse
<6A
>
Floa
t sw
itch
Sw
itch
(out
let/i
nlet
tem
p.co
ntro
l)
F4Fu
se<1
A>
S.B
Sur
ge a
bsor
ber b
oard
1 23 4 5 6 7 80
8 7
65
432
19
1
2 3 45
6
7890
9ABCDEF0
14
PFD-P500VM-A
F4
(250
V 1
A F
)
(250
V 5
A F
) F
1
Pow
er s
uppl
y(N
o fu
se b
reak
er 3
0A)
3N~
380/
400/
415V
(50H
z)
4
00/4
15V
(60H
z)
21
S.B
DSA1
CN1
1 3
ZNR1
N B2B1BCA2A1AC21
54321
CN54
31 2 54CN
53
54321C
<with
vol
tage
and
cur
rent
>D
ista
nt lo
catio
n on
/off
<no
volta
ge o
r cur
rent
>
Dis
tant
loca
tion
on/o
ff
No1
.Indo
or u
nit
Con
trol w
iring
X11
X12
L41 2
Lam
p di
spla
y(c
heck
)
IFB
SW12
(2st
dig
it)
No2
.Fai
lure
out
put
No2
.Sta
tus
outp
ut
No2
.Indo
or u
nit
Con
trol w
iring
DC
24 to
30V
(1st
dig
it)SW
11
SW12
L LL
DC
24 to
30V
No1
.Sta
tus
outp
utN
o1.F
ailu
re o
utpu
tL
566
5
(2st
dig
it)
3
CN3A (CN
54)
(CN
54)
T
Z2
ZNR
FX0
6X0
5X0
4
71
321CN
3A
CN3T
31
13
31
15
53
3CNT
CN70
FAN2
CN2MI.B
2
12
TZ1
ZNR
FX0
6X0
5X0
4
71
321
CN3T
31
13
31
15
53
3CNT
CND
CN70
FAN2
CN2M
I.B1
12 321CN
32
CN32
321
CN51
12
34
5
CN52
12
34
5
CN51
12
34
5
CN52
12
34
5
X03
31
X03
31
CND
CNV
CNV
CNP
13
X01
CNP
13
X01
CN23
21
CN31
1
SW14
Insi
de th
e co
ntro
l box
123456
TH
23-2
TH
22-2
TH
21-2
LEV2
CN82
CN62CN
424321
43
21
7 8
8 7 123456
A.B
2
SW1
654321
CN81
CN62
SW4
CN42
4321
43
21
7 8
21
CN29
8 7 123456
A.B
1
SW2
SW3
65
43
22
21
11
654321
CN81
CN20
CN21
CN24
CN25
CN60
CN22
21
TH
24-2
Z3
X11 2
21
X12
12
2
CN25
CN24
1
SW3
SW2
SW4
12CN
22CN
60CN
21CN
20 11
12
22
34
56
CN29 1
2
CN31
12CN
23
TH
24-1
LEV1
TH
21-1
TH
22-1
TH
23-1
6 5 4 3 2 1
Z3
SW14
CN82
SW1
51F
Z1Z2
52F
51F
52F
MF
L3
Lam
p di
spla
y(s
tatu
s)
Powe
r sup
ply
DC30
V,AC
100/
200V
A1S B1
Pow
er s
uppl
y D
C12
~ 2
4V
L2L1
Z3
Lam
p di
spla
y(N
o2.fa
ilure
)
(1st
dig
it)
S A2
B2
SW11
L2
PELam
p di
spla
y(p
ower
sup
ply)
L1
Sw
itch(
norm
al/lo
cal)
L3
SW
8
L5
4 32 1 6 5 1 2
Lam
p di
spla
y(N
o1.fa
ilure
)
PE
TB23
TB22
TB21SH
IELD
1 23 4 5 6 7 80
8 7
65
432
10
91
2 3 45
6
7890
9ABCDEF
1 23 4 5 6 7 80
8 7
65
432
19
1
2 3 45
6
7890
9ABCDEF0
TB
5-1
TB
2
TB
5-2
FA
Nov
er c
urre
nt d
etec
tion
RC
SH
IELD
TB
15
Add
ress
(od
d)
Add
ress
(ev
en)
TB22
IFB
Term
inal
bed
for d
ista
nt lo
catio
n di
spla
y
Ther
mis
tor (
outle
t tem
p. d
etec
tion)
Ther
mis
tor (
pipi
ng te
mp.
det
ectio
n/liq
uid)
Ther
mis
tor (
pipi
ng te
mp.
det
ectio
n/ga
s)
Aux
iliar
y re
lay(
fan)
Aux
iliar
y re
lay(
fan
failu
re d
etec
tion)
<No
volta
ge o
r cur
rent
>
<With
vol
tage
and
cur
rent
>
TB21
Term
inal
bed
for d
ista
nt lo
catio
n on
/off
TB23
Term
inal
bed
for d
ista
nt lo
catio
n on
/off
RC
MA
Rem
ote
cont
rolle
r
TB15
Tran
smis
sion
term
inal
bed
Sym
bol
TB2
MF
I.B1,
I.B2
A.B
1,A
.B2
TB5-
1,-2
Ext
erna
l inp
ut/o
utpu
t boa
rd
Tran
smis
sion
term
inal
bed
Pow
er s
ourc
e te
rmin
al b
ed
Add
ress
boa
rdIn
door
con
trolle
r boa
rd
Fan
mot
or
Nam
e
F1
Sw
itch
(2nd
dig
it ad
dres
s se
t)
Sw
itch
(1st
dig
it ad
dres
s se
t)
SW
C
Z333P1
-1,-2,
33P2
-1,-2
F ZNR,
ZNR1
,ZNR
2
T LEV
1,2
52F
51F
SW
11(A
.B)
SW
12(A
.B)
SW
14(A
.B)
SW
1(A
.B)
SW
2(I.B
)
SW
3(I.B
)
SW
4(I.B
)
X11
~X12
Z1~Z
2
L1 L2 L3 L4SW
8S
witc
h (n
orm
al/lo
cal)
Lam
p di
spla
y (p
ower
sup
ply)
Lam
p di
spla
y (c
heck
)La
mp
disp
lay
(sta
tus)
Lam
p di
spla
y (N
o1.fa
ilure
)
Aux
iliar
y re
lay(
chec
k)
Sw
itch
(for m
odel
sel
ectio
n)
Sw
itch
(for m
ode
sele
ctio
n)
Sw
itch
(for c
apac
ity c
ode)
Sw
itch
(for m
ode
sele
ctio
n)
Sw
itch
(con
nect
ion
No.
set)
Ther
mis
tor (
inle
t tem
p. d
etec
tion)
Fuse
<5A
>
Ove
r cur
rent
rela
y (fa
n I/D
)C
onta
ctor
(fan
I/D)
Ele
ctro
nic
linea
r exp
an.v
alve
Tran
sfor
mer
Var
isto
r
Fuse
<6A
>
Floa
t sw
itch
Sw
itch
(out
let/i
nlet
tem
p.co
ntro
l)
S.B
Sur
ge a
bsor
ber b
oard
TH21
-1,T
H21-
2
TH22
-1,T
H22-
2TH
23-1
,TH2
3-2
TH24
-1,T
H24-
2
Lam
p di
spla
y (N
o2.fa
ilure
)
L5F4Fu
se<1
A>
SWA
SWC
SWC
SWA
Not
e:1.
The
dot
ted
lines
sho
w fi
eld
wiri
ng.
2.A
lway
s us
e od
d nu
mbe
rs fo
r th
e in
door
uni
t add
ress
.3.
Con
nect
the
tran
smis
sion
line
from
indo
or u
nit t
o ou
tdoo
r un
it w
hose
ad
dres
s eq
uals
he
addr
ess
of th
e co
nnec
ted
indo
or u
nit +
50.
4.C
onve
ntio
ns:
,te
rmin
al b
ed;
, c
onne
ctor
;
, boa
rd-in
sert
ion
conn
ecto
r or
fast
enin
g co
nnec
tor
of c
ontr
ol b
oard
.
12
3
33P1
-1
33P2
-1
12
3
33P1
-2
33P2
-2
ZNR2
15
6. Options
Description
PAC-TS75DFB
PAC-TS76DFB
PAC-TS70TB
PAC-TS72TB
P250
P500
P250
P500
Model Applicable capacity
High-efficiency filter 65% 2
High-efficiency filter90% 2
1 Used to connect Intake Duct . Use the filter supplied with the unit. 2 Requires square duct flange (High-Efficiency Filter).
PAC-TS60AF
PAC-TS62AF
PAC-TS65AF
PAC-TS67AF
P250
P500
P250
P500
Square duct flange(High-efficiency filter)
Square duct flange (Standard filter)1
16
7. Refrigerant Circuit Diagram And Thermal SensorPUD-P250YMF-C
HE
X2
HE
X1
TH
6
SV
3
CJ1
CJ2
63H
SV
1
SV
2
CV
2
CV
1
TH
1
ST
5
MA
SA
SLE
V
TH
7S
T4
LEV
1S
CC
Com
p
O/S
Drie
r
TH
10
CP
TH
8
CP
3
TH
5
ST
3
TH
9
TH
2
ST
2B
V2
Indo
or u
nits
ST
1B
V1
63LS
63H
S
8. System Design8-1.Piping
17
Outdoor Unit
L
L
H
A
Indoor
Sample Unit Connection
Maximum Pipe Length (L)
Maximum Height Difference Between Indoor and outdoor units (H)
Selecting Refrigerant Pipes
Adding the Refrigerant
Gas pipe: ø 28.58 2Liquid pipe: ø 12.7 2
A
Net length: under 120m, Total Length: under 150m
Under 50m (Under 40m if the outdoor unit is installed below the indoor unit. Under 15m if the outdoor temperature is under 10˚C.)
The outdoor unit is shipped with 8.5 kg of refrigerant. It does not include enough refrigerant for extra piping system. Use additional refrigerant for each refrigerant piping system (2 refrigerant circuits). Record the length of the pipe and the amount of the added refrigerant on the outdoor unit for services in the future.
Calculating the amount of refrigerant to be added
· The amount of refrigerant needed for additional piping depends on the diameter and the length of the added liquid pipes.
· Calculate the amount to be added as shown on the right, and add the refrigerant in that amount.
· Round up the figure under 0.1kg. (e.g. 11.06kg would be 11.1kg).
<The amount of refrigerant to be added>
Size of the liquid pipeTotal length of the pipe with a diameter of ø 12.7 0.12
(m) 0.12 (kg/m)
+ 2.0kg
(i.e.) When using a 120m pipe with a diameter of ø 12.7
120m 0.12kg/m + 2.0kg = 16.4 kg
CautionCharge Liquid Refrigerant
Filling the equipment with gas refrigerant will result in a power loss due to transformation of refrigerant in the tank.
8-2.Control Wiring
18
(1) Specifications of control wiring and maximum length of wiring
Transmission line is a type of control line. When the source of noise is located adjacent to the unit, the useof shield cable as well as moving the unit as far away from the noise source are recommended.
1 Transmission line (M-NET transmission line)
For multiple-refrigerant system
Length of transmission line
Facility type(noise level measurement)
No. of cable 2-core cable
Diameter Over 1.25mm2
Wiring specifications
All types of facilities
n/a
Shield cableCVVS · CPEVS
System component
Maximum length: 200mMaximum length of centralized control transmission line and Indoor/Outdoortransmission line via indoor/outdoor units: 500m maximum
Total length of indoor/outdoor transmission line
Cable type
8-3.Types of switch settings and setting methodsWhether a particular system requires switch settings depends on its components. Refer to the section “7-4Wiring and Address Setting” before conducting electrical work.Keep the power turned off while setting the switches. If settings are changed while being powered, thechanged settings will not register, and the unit may malfunction.
Symbol
Outdoor unit OC
Indoor unit
10HP has only the main controller
Main/sub controllers IC
Turn off the power to
Outdoor unit
Indoor and outdoor units
Unit
2 Remote control wiring
MA remote controller 1
No. of cable 2-core cable
Diameter0.3~1.25mm2
(0.75~1.25mm2) 2 3
Wiring specifications
VCTF · VCTFK · CVV · CVS · VVR · VVF · VCT
Maximum length: 200 mTotal Length
1: “MA remote controller” includes MA remote controller, Simple MA controller, and wireless remote controller. 2: Cables with a diameter of 0.75mm2 or smaller recommended for easier handling. 3: When connecting to simple remote controller terminal, use a cable with a diameter within the range shown in
the parenthesis.
Cable type
(1) Address setting
19
This system requires address setting. The range of address varies depending on the type of unit. Refer to“7-4 Wiring and Address Setting” for details.
(3) Choosing the temperature detection spot by indoor unit (Factory Setting: SWC “Standard”)
When using the suction temperature sensor, set SWC to “Option.”
(4) Setting the MA “Sub” controller
When using two remote controllers or running two indoor units as a group, one of the controllers must beset to “Sub” controller. No more than two remote controllers can be connected to a group.
(Factory setting: “Main”)Set the controller according to the following procedure. Refer also to the instructions manual supplied withthe MA remote controller.
Factorysetting
Indoor unitMain/subcontrollers 1
Symbol Setting method
IC
OC
00
00
Addresssetting range
01~50 2
51~100 2 3
Unit
Outdoor Unit
1: 10HP only has the main controller. 2: Avoid using the same address as the ones used by the indoor/outdoor units in another refrigerant system; choose a different
one in the range specified above. 3: When setting the address to 100, set the switch to 50.
Assign a number to all indoor units, starting with 1 and using sequential numbers. Use odd numbers for the top controller and even numbers for the bottom controller of the indoor units. Use odd numbers starting with 01 for 10HP system.
Add 50 to the address assigned to the indoor unit to which the outdoor or heat-source unit is connected.
(2) Setting the outdoor unit power-source switch connector (Factory setting: CN41 Connected)
Power supply switch unit
<When power-supply unit is not connected to the centralized control transmission line> Replace the power source switch connector CN41 with CN40 on only one of the outdoor units<When connecting the power-supply unit> Use CN41 as it is.
System component
Multiple-refrigerant system
Remote controller bodyDip switches
1
ON
2 3 4
Screwdriver
Remove the cover on the remote controller
Set Dip Switch No.1 on the remotecontroller to “OFF” (Main to Sub)
Insert a flat-head screwdriver in the groove shown in the picture, and move the screwdriver in the direction shown in the arrow.
8-4.Wiring and Address Setting
20
(1) System Using MA Remote Controller
Remarks Maximum Allowable Length
Control Wiring Diagram
<a. Indoor/Outdoor transmission line>Maximum Length (above 1.25mm2)
L1 200m
1. Use power supply connector (CN41) on the outdoor unit as is.
2. It is not necessary to ground the S terminal of centralized control transmission terminal board (TB7) on the outdoor unit.
OC
TB3TB7EA BA B S
51
IC
MA
TB5-1A B S
01
TB151 2
A1 B2
L1Use CN41 as is.
There is one indoor controller board inside indoor unit.
1 System with one indoor unit (10HP system)
21
Wiring and Address Setting
<a. Indoor/Outdoor Transmission Lines >Connect A, B terminals of indoor/outdoor transmission line terminal board (TB3) on the outdoor unit and A, B terminals of the Indoor/outdoor transmission terminal board (TB5). (Non-polar 2 wire) Only use shield line.
[Grounding the shield line]Connect the earth terminal of the OC and S terminal of the IC terminal board (TB5).
<b. Switch Setting >Set the address as follows.
MA remote controller Sub Controller
Main Controller
MA
MA
3
n/a
Main
Unit or Controller AddressSetting RangeS
teps Factory
SettingSetting Procedures
Indoor Unit
Outdoor Unit
Main Unit IC
OC
1
2
Remarks
51 ~ 100
Sub controller
01 ~ 50 00
00
Set the address for the controller at the top of the indoor unit. Start with "01" then use sequential odd numbers (i.e.01, 03, 05).
Add 50 to the address assigned to the indoor unit within the same refrigerant system.
Use dipswitch to set the controller as sub controller.
-
22
(1) System Using MA Remote Controller
Remarks Maximum Allowable Length
Control Wiring Diagram
1. Use sequential numbers to set indoor unit address.2. Do not connect TB5s' of the indoor units that are
connected to different outdoor units with each other.3. Replace CN41 with CN40 on only one outdoor unit.4. Ground only one of the outdoor units' S terminal of
TB7 (centralized control transmission terminal).
<a. Indoor/Outdoor transmission line>Maximum Length (above 1.25mm2)
L1, L2 200m<b. Transmission line for centralized control>
Maximum length via outdoor unit (over 1.25mm2)L1 + L3 + L2 500m
NO
NO
OC
TB3TB7EA BA B S
51
IC
MA
TB5-1A B S
01
TB5-2A B S
TB151 2
A1 B2
02
OC
TB3TB7EA BA B S
52
L31
L1
L2
Use CN41 as is.
There are 2 indoor controller boards inside indoor unit.
Replace CN41 with CN40.
Conect
2 Unit with One Indoor Unit (20HP Systems)
23
Wiring and Address Setting
<a. Indoor/Outdoor Transmission Lines >Connect A, B terminals of indoor/outdoor transmission line terminal board (TB3) on the outdoor unit and A, B terminals of the Indoor/outdoor transmission terminal board (TB5). (Non-polar 2 wire) Only use shield line.
[Grounding the shield line]Connect the earth terminal of the OC and S terminal of the IC terminal board (TB5).
<b. Transmission Line for Centralized Control >Connect A terminals of centralized control transmission line terminal board on each of the outdoor units with each other. Do the same with B terminals. Replace CN41 (power supply switch connector) with CN40 on only one OC.Only use shield line.
[Grounding the shield line]Connect S terminals of the TB7 of each of the outdoor units with each other. Connect the S terminal of TB7 on the outdoor unit whose CN41 was replaced with CN40 to the earth terminal of the electric box.
<c. Switch Setting >Set the address as follows.
MA remote controller Sub Controller
Main Controller
MA
MA
3
n/a
Main
Unit or Controller AddressSetting RangeS
teps Factory
SettingSetting Procedures
Indoor Unit
Outdoor Unit
Main Unit IC
OC
1
2
Remarks
51 ~ 100
Sub controller
01 ~ 49
00
00
Set the address for the controller at the top of the indoor unit. Start with "01" then use sequential odd numbers (i.e.01, 03, 05).
Add 50 to the address assigned to the indoor unit within the same refrigerant system.
Use dipswitch to set the controller as sub controller.
-
Sub Unit IC 02 ~ 50
Add 1 to the address assigned to the main unit in the same room.
24
(1) System Using MA Remote Controller
Remarks Maximum Allowable Length
Control Wiring Diagram
1. Use sequential numbers to set indoor unit address.2. Do not connect TB5s' of the indoor units that are
connected to different outdoor units with each other.3. Replace CN41 with CN40 on only one outdoor unit.4. Ground only one of the outdoor units' S terminal of
TB7 (centralized control transmission terminal).5. No more than two main and sub controllers can be
connected to the indoor unit in the same group. Disconnect the MA remote control wire from TB15 if
using more than 2 remote controllers.
<a. Indoor/outdoor transmission line >Same as (2).
<b. Transmission line for centralized control >Same as (2).
<c. MA remote controller wiring >Maximum allowable length (0.3 ~ 1.25mm2)
m1 + m2 200m
NONO
NO
OC
TB3TB7EA BA B S
51
IC
MA(Main)
TB5-1A B S
01
TB5-2A B S
TB151 2
A1 B2
MA(Sub)A1 B2
MAA1 B2
02
OC
TB3TB7EA BA B S
52
L31
L1
L2
Use CN41 as is
There are 2 indoor controller boards inside indoor unit.
Replace CN41 with CN40
Connect
m1m2
3 When connecting 2 MA remote controller to one indoor unit (20HP Systems)
25
Wiring and Address Setting
<a. Indoor/Outdoor Transmission Line >Same as (2).
<b. Transmission Line for Centralized Control >Same as (2).
<c. MA Remote Controller Wiring >[When using 2 remote controllers]When using two remote controllers, connect terminals 1 and 2 of TB15 on the indoor unit to terminal board of MA controller(option). Set the connected MA remote controller (option) as sub controller (Refer to manual that came with MA remote
controller.)
<d. Switch Setting >Set the address as follows.
MA remote controller Sub Controller
Main Controller
MA
MA
3
n/a
Main
Unit or Controller AddressSetting RangeS
teps Factory
SettingSetting Procedures
Indoor Unit
Outdoor Unit
Main Unit IC
OC
1
2
Remarks
51 ~ 100
Sub controller
01 ~ 49
00
00
Set the address for the controller at the top of the indoor unit. Start with "01" then use sequential odd numbers (i.e.01, 03, 05).
Add 50 to the address assigned to theindoor unit within the same refrigerant system.
Use dipswitch to set the controller as sub controller.
-
Sub Unit IC 02 ~ 50
Add 1 to the address assigned to the main unit in the same room.
26
(1) System Using MA Remote Controller
Remarks Maximum Allowable Length
Control Wiring Diagram
1. Use sequential numbers to set indoor unit address.2. Do not connect TB5s' of the indoor units that are
connected to different outdoor units with each other.3. Replace CN41 with CN40 on only one outdoor unit.4. Ground only one of the outdoor units' S terminal of
TB7 (centralized control transmission terminal).5. No more than two main and sub controllers can be
connected to the indoor unit in the same group. Disconnect the MA remote control wire from TB15 if
using more than 2 remote controllers.
<a. Indoor/outdoor transmission line >Same as (2).
<b. Transmission line for centralized control >Same as (2).
<c. MA remote controller wiring >Maximum allowable length (0.3 ~ 1.25mm2)
m1 + m2 + m3 200m
NO NO
OC
TB3TB7EA BA B S
51
IC
MA(Main)
TB5-1A B S
01
TB5-2A B S
TB151 2
A1 B2
02
OC
TB3TB7EA BA B S
52
OC
TB3TB7EA BA B S
53
IC
MA(Sub)
TB5-1A B S
03
TB5-2A B S
TB151 2
A1 B2
04
OC
TB3TB7EA BA B S
54
L31
L31
L1
m3
m1
Use CN41 as is.
There are two indoor controller board inside each indoor unit.
Replace CN41 with CN40.L1
L2
m2
Use CN41 as is.
L2
Replace CN41 with CN40.
Connect Connect
4 When grouping 2 indoor units (20HP systems) with MA remote controller
27
Wiring and Address Setting
<a. Indoor/Outdoor transmission line >Same as (2).
<b. Transmission Line for Centralized Control >Same as (2).
<c. MA remote controller line > When grouping units that use different refrigerants, set MA remote controller of one of the indoor units as sub
controller.[When grouping indoor units]When grouping indoor units, connect 1 and 2 terminals of both IC terminal boards (TB15) with each other (non- polar 2 line). Set MA remote controller of one of the indoor units as sub controller.
<d. Switch Setting >Set the address as follows.
MA remote controller Sub Controller
Main Controller
MA
MA
3
n/a
Main
Unit or Controller AddressSetting RangeS
teps Factory
SettingSetting Procedures
Indoor Unit
Outdoor Unit
Main Unit IC
OC
1
2
Remarks
51 ~ 100
Sub controller
01 ~ 49
00
00
Set the address for the controller at the top of the indoor unit. Start with "01" then use sequential odd numbers (i.e.01, 03, 05).
Add 50 to the address assigned to theindoor unit within the same refrigerant system.
Use dipswitch to set the controller as sub controller.
-
Sub Unit IC 02 ~ 50 Add 1 to the address assigned to the main unit in the same room.
28
(1) System Using MA Remote Controller
Remarks Maximum Allowable Length
Control Wiring Diagram
NO
<a. Indoor/Outdoor Transmission Line >Same as (2).
<b. Transmission Line for Centralized Control >Same as (2).
<c. MA Remote Controller Line >Total Length (0.3 ~ 1.25mm2)
m1 + m2 + m3 + m4 + m5 200m
MA(Main)
TB151 2
A1B2
OC
TB3TB7EA BA B S
53
IC
MA(Sub)
TB5-1ABS
03
TB5-2ABS
TB151 2
A1 B2
04
OC
TB3TB7EA BA B S
54
OC
TB3TB7EA BA B S
51
IC
TB5-1ABS
01
L1Use CN41 as is
L31
m3
m1
There are two indoor controller boards inside indoor unit.
L1
L2
m2
Use CN41 as is.
Replace CN41 with CN40.
There is one indoor controller board inside indoor unit.
Connect
1. Use odd numbers to set 10HP indoor unit address.2. When setting unit address for 20HP indoor unit, use
odd numbers for the top controllers and even numbers for the bottom controllers (main controller+1).
3. Replace CN41 (power supply switch connector) with CN40 on only one 20HP outdoor unit.
4. Ground the S terminal of TB7 (centralized control transmission terminal board) of only one of the 20HP outdoor units.
5. No more than two main and sub controllers can be connected to the indoor unit in the same group.
Disconnect the MA remote control wire from TB15 if using more than 2 remote controllers
5 When grouping multiple indoor units (combination of 10HP, 20HP systems)
29
Control Wiring Diagram
NO
NO NOMA
TB151 2
A1B2
OC
TB3TB7EA BA B S
57
IC
MA
TB5-1ABS
07
TB5-2ABS
TB151 2
A1B2
08
OC
TB3TB7EA BA B S
58
OC
TB3TB7EA BA B S
55
IC
TB5-1ABS
05
L1Use CN41 as is
L31
m5m4
There are two indoor controller board inside indoor unit.
L1
L2
Use CN41 as is.
Replace CN41 with CN40.
There is one indoor controller board inside indoor unit.
Connect
MA remote controller Sub Controller
Main Controller
MA
MA
3
n/a
Main
Unit or Controller AddressSetting RangeS
teps Factory
SettingSetting Procedures
Indoor Unit
Outdoor Unit
Main Unit(10HP, 20HP)
IC
OC
1
2
Remarks
51 ~ 100
Sub controller
01 ~ 49
00
00
Set the address for the controller at thetop of the indoor unit. Start with "01" then use sequential odd numbers (i.e.01, 03, 05).
Add 50 to the address assigned to the indoor unit within the same refrigerant system.
Use dipswitch to set the controller as sub controller.
-
Sub Unit(20HP)
IC 02 ~ 50 Add 1 to the address assigned to the main unit in the same room.
30
(2) System with MA remote controller and G-50A
Remarks Maximum Allowable Length
Control Wiring Diagram
<a. Indoor/Outdoor transmission line>L1, L2, L3, L4, L5, L6 200m
<b. Transmission Line for Centralized Control >L31 + L32 + L33 + L35 + L36 + L37 + L38 + L6 500mL1 + L31 + L35 + L36 + L37 + L38 + L6 500m
<c. MA Remote Controller Line >Total Length (0.3 ~ 1.25mm2)
m1 200m
1. Be sure to use odd numbers to set the address for indoor units (10HP).
2. To set the indoor unit address for 20HP, use odd numbers for the top controllers and use even numbers for the bottom controllers (Main controller plus 1).
3. Use the power supply switch connector (CN41) on the outdoor unit as is.
4. It is not necessary to ground the S terminal of transmission line terminal board for centralized controller on the outdoor unit.
5 No more than two main/sub remote controllers can be connected to the indoor unit in the same group. When more than two remote controllers are present in the system, disconnect MA remote controller from TB15 in the indoor unit.
6. Put both types of the addresses for P500-type indoor units in the same group when setting groups for indoor units with a remote controller.
NO
NO
MA
TB151 2
A1 B2
OC
TB3TB7EA BA B S
53
IC
MA
TB5-1A B S
03
TB5-2A B S
TB151 2
A1 B2
04
OC
TB3TB7EA BA B S
54
OC
TB3TB7EA BA B S
51
IC
TB5-1A B S
01
L1Use CN41 as is.
PowerSupply
A B S
G-50A
A B S
L32
L33
Option
DC power supply line(DC12V)
L35
m1
L2
L3
m1
Use CN41 as is.
Use CN41 as is.
There is one indoor controller board inside indoor unit.
There are two indoor controller boards inside indoor unit.
L31
L36
1 System with multiple indoor units (10HP, 20HP)
31
Control Wiring Diagram
MA remote controller Sub Controller
Main Controller
MA
MA
3
n/a
Main
Unit or Controller AddressSetting RangeS
teps Factory
SettingSetting Procedures
Indoor Unit
Outdoor Unit
Main Unit(10HP, 20HP)
IC
OC
1
2
Remarks
51 ~ 100
Sub controller
01 ~ 49
00
00
Set the address for the controller at thetop of the indoor unit. Start with "01" then use sequential odd numbers (i.e.01, 03, 05).
Add 50 to the address assigned to the indoor unit within the same refrigerant system.
Use dipswitch to set the controller as sub controller.
-
Sub Unit(20HP)
IC 02 ~ 50 Add 1 to the address assigned to the main unit in the same room.
NO
NO
MA
TB151 2
A1 B2
OC
TB3TB7EA BA B S
57
IC
MA
TB5-1A B S
07
TB5-2A B S
TB151 2
A1 B2
08
OC
TB3TB7EA BA B S
58
OC
TB3TB7EA BA B S
55
IC
TB5-1A B S
05
L4
L38
Use CN41 as is. Use CN41 as is.
Use CN41 as is.
There is one indoor controller board inside indoor unit.
m1
There are two indoor controller boards inside indoor unit.
L5
L6
m1
L37
8-5.External input/output specifications
32
(1) Input/output specifications
(2) Wiring
Function Usage Signals Function Usage Signal
Input
Start/stop Turning ON/OFF the indoor unit
Pulse(a-contact with voltage/without voltage) 1
<With voltage> Power Source: DC12~24V Electrical Current: Approximately 10mA (DC12V)
<Standard Pulse>
Output
No.1OperationStatus
Obtaining signals indicating operation status of indoor units in each refrigerant circuit.
Relay a-contact output DC 30V or AC 100V/200V
Standard Current : 1AMinimum Current : 1mA
No. 1Error Status
Obtaining signals indicating error status of indoor units in each refrigerant circuit.
No. 2OperationStatus
Obtaining signals indicating operation status of indoor units in each refrigerant circuit.
No. 2Error Status
20HP only
Obtaining signals indicating error status of indoor units in each refrigerant circuit.
over 200ms
1 Use minute-current contact (DC12V 1mA)
External input/output board
Power Source for Display
No.1 Operation Status
No.1 Error Status
No.2 Operation Status
20HP only
No.2 Error Status
Common
Stop/Start
Input with voltage (polarized)
Input without voltage
Relay Contact Point Output
Stop/Start
External power source
Connection to terminal board Connection with connectors
L1
L2
L3
L4
SW12
Short Circuit
SW11
CN53
1
2
3
4
5
1
2
3
4
5
TB21
TB22
TB23
XA
XB
XC
XEXD
XE
XD
XC
XB
XACOM
1
2
BC
B1
B2
AC
A1
Short Circuit
A2
3
4
5
CN54
Maximum : 100 m
<Input with Applied Voltage (polarized)>DC12~24VElectrical current input (per contact)Approximately 10mA (DC12V)
SW12Remote start/stop switchEach pressing of the SW (Pulse input) switches between ON and OFF.
Remote start/stop Each pressing pf the SW (Pulse input) switches
between ON and OFF.
External powesource
<Input without voltage applied>
Minute-current contact: DC12V 1mA
SW11
<Relay contact output>DC30V 1AAC220-240V 1A
No.1 Operation Status Indicator LampL1
No.1 Error Status Indicator LampL2
Power supplyfor displays
No.2 Operation Status Indicator LampL3
No.2 Error Status Indicator LampL4
Relay(Permissible Electrical Current: 10mA~1A)
XA~XE
Setting on the Indoor UnitConfirm the following setting when using external input.1 No.1, No.2 Controller board Dip SW 3-8: ON (Factory Setting: ON; External input will not be available when OFF.)2 No.1, No.2 address board Dip SW 1-10: OFF (Factory Setting: OFF; External input will not be available when ON.)3 Normal/Local switch inside the unit controller box is set to “Normal.” (Factory Setting: Normal; External input will not be
available when it is set to “Local.”)
33
(3) Wiring Method
1 Check the indoor unit setting (Refer to 7-5.(2) Wiring )2 When using the external output function, connect each signal line to External output Terminal (TB22)
on the unit, depending on the usage.3 When using external input function, peal the outer layer of the signal line off, and connect it to external
input terminal (TB21 or TB23) on the unit, depending on the usage.
54
32
1CO
MB2
B1BC
A2A1
AC
TB23TB21
TB22
CN
53C
N54
1
1
Fix the wire on the high-voltage (AC220-240V) clamp. Pull the wire through the hole for transmission line to outside the unit. 3
Fix the wire on the low-voltage (below DC30V) clamp. Pull the wire through the hole for transmission line to outside the unit. 2
To CN51 of No.1 board
To CN51 of No.2 board
Wiring inside the unit
Wiring On Site
1 20HP indoor unit is shipped with B1 and B2 terminals of TB21 and A1 and A2 terminals of TB23 short-circuit-ed respectively. When connecting wire to those terminals, do not eliminate this feature. If it is eliminated, theunits in one of the 2 refrigerant circuits may not operate.
2 Do not bundle with high-voltage (AC220-240V) wire, since noise interference from such wire may cause theunit to malfunction.
3 Do not bundle with minute-voltage (DC30V or below) wire, since noise interference from such wire may causethe unit to malfunction.
Caution1) Wiring should be covered by insulation tube with supplementary insulation.2) Use relays or switches with IEC or equivalent standard.3) The electric strength between accessible parts and control circuit should have 2750V or more.4) TB21 is a terminal specifically for No-voltage contact point input. Do not apply voltage to TB21, since it
must result in malfunction of indoor unit controller board.5) TB23 is specifically for contact point input with voltage. Check the polarity before connecting to avoid
damage to the unit.6) Keep the wires on the input side and on the output side away from each other when using AC220-
240V as a power source for displays.7) Keep the length of the extension part of external signal line under 100m.8) 20HP is shipped with B1 and B2 terminals of TB21 and A1 and A2 terminals of TB23 short-circuited
respectively. Do not eliminate this feature. If it is eliminated, the units in one of the two refrigerant circuits may not operate.
34
9. Air Conditioning the Computer Room9-1 Main Features of the Floor-Duct Air Conditioners
9-2 Major Characteristics of Computer Room Air Conditioners(Constant Temperature · Constant Humidity)
Filter
Free-access top floor
Ceiling
Com
pute
r
This system is installed by building a floor over an existing floor and using the space between these two floors as an air-conditioning duct.This system has the following characteristics:
1 The temperature and humidity can efficiently and reliably be controlled, since the air-conditioned air issent directly to the machine.
2 It provides a comfortable environment for the operator, since the air can be conditioned to best suit theneeds of the operator and machines.
3 It is favorable in terms of appearance because the air-conditioning duct is out of sight.
4 The location of the duct is irrelevant when considering adding new machines or rearranging the existingmachines, since the entire floor serves as the air duct.
(1) Unlike plenum ventilation and overhead-duct type conditioners, since the conditioned air is not mixedwith the air in the room, the air that comes out of the unit has to meet the predetermined conditions(constant temperature/constant humidity) at the time the air exits the unit.Close attention must be paid to the auto-controlling system.
(2) Dust in the duct space (between the free-access top floor and the existing floor) must be thoroughlyremoved before installing the unit.
(3) Since the existing floor is cooled by the unit, it may produce dews on the ceiling of the room downbelow.
A computer-room air conditioner is a device that is used to maintain certain temperature and humidity inthe room. Especially, floor-duct conditioners must be able to provide air that meets predetermined require-ments. In this unit, the compressor works year around. To respond to the change in temperature, thecapacity control compressor regulates the temperature. Since this unit does not ship with a humidifier,humidity is controlled with the use of a humidifier installed in the room.
Caution
9-3 Step-by-Step Plan for the Implementation of the Air-Conditioning
35
Basic Conditions
Securing Necessary Rooms
Decision to Install the Air-Conditioning System
Selecting the Air-Conditioner Model
Selecting the Controllers
Total System Air-conditioning operation panel (secure individual operation circuit), Auto Controller (temperature and humidity indicator/recorder), management, safety, laws, maintenance, earthquake proof, anti-vibration (floor load, anti-vibration device), noise control, etc.
Calculating the Load
Setting the Conditions for the Room
Temperature/humidity Condition
Purpose Making decisions on the computer system
Accommodates possible future expansion (ensuring the acquisition route)
Operation schedule
Back-up system (in case of breakdowns, power outage, water-supply cut offs etc.)
Air conditioning methods (continuous, floor-duct type etc.)
Computer room, CVCF room, MT Disk Storage room
Supplementary computer room, system surveillance room
Programmer room, operator room
Battery room, transformer room
9-4 Conditions for the Installation of Computer-Room Air Conditioners
36
Computer
Fan
Air conditioner
Air intake
Free-accessfloor
Air discharge
(1) Outdoor Temperature and Humidity
Generally the values set for general air conditioners are used, although the value higher than the maxi-mum outdoor temperature and humidity may be set for devices like computer-room air conditioners thatmust keep the air temperature and humidity under predetermined levels.
(2) Indoor Temperature and Humidity
There is a wide range of conditions set by different computer manufacturers, and the conditions need tobe set in consultation with the manufacturers. The most basic conditions include keeping dew condensa-tion and static electricity from forming. It is also necessary to keep the room free of dust to ensure asmooth operation of the computer.
(3) Matching the Volume of Air Flow
It is possible to use the fan on the computer to cool the room. This controlling method requires a certainvolume of cold air in proportion to the amount of heat produced by the device. The inlet panel is located atthe bottom of the unit, and the exhaust pipe is located either on the ceiling, front and back, or on the side.
(4) Considering a Back-up Air Conditioning System
When the system is not allowed to stop at all, a back-up system is necessary.There are several different options for a back-up as the following:
1 Installing two sets of air conditioning systems necessary for the computer.2 Utilizing regular office air conditioners (for people)3 Using one of the units as a back-up
1 is used infrequently due to high costs involved. 2 involves many technical problems such as the difference between preset conditions for computer rooms and office rooms. In general, 3 is a preferredmethod. If 3 is chosen, the unit method (package method) is more economical than the central method.
9-5 Setting the Air conditioners
37
20.9kW
5
20W/m2
60Hz
Computer-generated heat
Number of workers
Lighting
Temperature and humidity
Frequency
Indoor ˚CDB/Indoor WBT : 24˚C/17˚C˚CDB of the air going into the computer : 18˚C
(1) Air-Conditioning Load
(2) Sample Selection of Air Conditioners
(2-1) Conditions
Windows
Inside Measurement
Surroundings
(W: 4.5m, H: 1.5m) 2
Ceiling height 2.2m
Upstairs room, downstairs room, heat and air conditioning
(2-2) Building Conditions
1 Coefficient of Overall Heat Transmission U (W/m2 ·K)
Summer 3.6, Winter 3.8
2.05
Summer 5.93, Winter 6.5
Floor (free access)
Outer Walls
Inner Walls
Ceiling
Floor
Windows
Downward convection 3.36, upward convection 3.3
Downward convection 3.05, upward convection 4.56
Downward convection 2.42, upward convection 3.3
2 Internal Load
1 Once the floor plan is made and the conditions for the air-conditioning system are set, air conditioningcapacity has to be determined by calculating the load.
2 Unlike the outdoor air, computer load remains constant throughout the year. However, it is possiblethat there are considerable fluctuations within a day. This is due to the fact that, depending on the timeof the day, there are changes in the number of computers that are turned on and that the differentcomputer systems are in operation.
3 If there is a plan to expand the current computer system in the future, it is important to include theload for the units to be added in the future when calculating the thermal load because it is practicallyimpossible to keep the computers off for days on end during the installation of the new units.
4 The following items need to be checked before calculating the unit capacity:· Floor area of the computer room (m2)· Total quantity of heat generated by computers
Number of People in the Room 5 Lighting 20W/m2
Calculator 20.9kWDraft 0.2 times/h
3 Volume of Outdoor Air Intake
25m3/h·person
Window
(2-3) Calculating the Load and Selecting a Model
38
1 Load (in the summer with air-conditioning)
2 Necessary Air Circulation
3 Model Selection
< Sensible Heat > SH
< Latent Heat > LH
Total load is 28.8kW
Computer
Lighting
Number of people in the room
Infiltration draft
Outer wall (heat transmission)
Windows (radiation)
Windows (heat transmission)
Inner wall(heat transmission)
Outside air
1,800W
5 persons 64 (U)
(0.2 times/h) 39.6m3 0.336 8
8.5m2 3.6 8
13.5m2 0.65 188
13.5 5.93 8
61.6 2.05 4
125m3 0.336 8
20.9 kW
1.8 kW
0.32 kW
0.11 kW
0.25 kW
1.91 kW
0.64 kW
0.5 kW
0.34 kW
26.8 kWTotal
Infiltration draft
Number of people in the room
Outside air
39.6 834 0.0117
5 persons 82
125m3 834 0.0117
0.39 kW
0.41 kW
1.22 kW
2.0 kWTotal
26800
0.336 (24 -18)V = ÷ 60 = 221m3/min
Calculate the temperature difference by setting the outdoor temperature; then, calculate hourly loads.The chart shows the result of a calculation, supposing that the system reaches its highest load at 12 o'clock.Outdoor temperatures in this example Summer : 32˚CDB relative humidity 60%
Winter : -2˚CDB relative humidity 42%
PUY-P250YMF-C 2, PFD-P500VM-A typeIndoor ˚CDB 24˚C / Indoor ˚CWB 17˚C outdoor ˚CDB 32˚CCapacity of the Moment 51.5kW SHF = 0.92Capacity of Sensible Heat 51.5 0.92 = 47.4/kWStandard Air-Flow Volume: 320m3/min can be accommodated with PUY-P250YMF-C 2 and PFD-P500VM-A.
9-6 Automatic Control of the Computer Room
39
12
< Outdoor Unit >
Free-Access Floor
< Indoor unit >IntakeThermistor
Discharge Thermistor
No2
TB7
RA
SA
TB3No1
TB7
TB3
Controller
Terminal Bed forExternal Input/Output
Remote Controller
ExamplePFD-P560VM-A automatically controls the cooling temperature with a built-in controller.(suction temperature or discharge temperature control)This unit is designed for high sensible-heat specifications, and it does not include a humidifier or a dehumidi-fier. Install such components as necessary.
1 Bold lines in the diagram indicate refrigerant piping (gas/liquid).This system consists of 2 refrigerant circuits.
2 Indicates TB3-type transmission line used to communicate with the indoor unit.This system is made up of 2 circuits.
10. Maintenance/Inspection10-1. Maintenance/Inspection Schedule
40
Indo
orO
utdo
or
Fan Motor 6 months 40000 hours Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
YesYes
Yes
Bearing 6 months 40000 hours
Fan Belt 6 months 8000 hours
Air Filter 3 months 5 years Yes
Drain Pan 6 months 8 years
Add lubricant once a year
Disposable parts
Maintenance schedule changes depending on the local conditions
Drain Hose 6 months 8 years
Linear Expansion Valve 1 year 25000 hours
Heat Exchanger 1 year 5 years
Float Switch 6 months 25000 hours
Indicator Lamp 1year 8000 hours
Compressor 6 months 40000 hours
Fan motor 6 months 40000 hours
Linear Expansion Valve 1 year 25000 hours
Heat Exchanger 1 year 5 years
Pressure Switch 1 year 25000 hours
Inverter Cooling Fan 1 year 40000 hours
PartsCheck every
Replace after
Daily check
Periodically check RemarksUnit
Having the units inspected by a specialist on a regular basis, in addition to regular maintenance such aschanging the filters, will allow the users to use them safely and in good condition for an extended period oftime.The chart below indicates standard maintenance schedule.
(1) Approximate Longevity of Various Parts
The chart shows an approximate longevity of parts. It is an estimation of the time when old parts mayneed to be replaced or repairs need to be made.It does not mean that the parts must absolutely be replaced (except for the fan belt).Please note that the figures in the chart do not mean warranty periods.
(2) Notes
The above chart shows a maintenance schedule for a unit that is used under the following conditions:A. Less than 6 times per hour of compressor stoppageB. The unit stays on 24 hours a day.
Shortening the inspection cycle may need to be considered when the following conditions apply:➀ When used in high temperature/high humidity area or when used in a place where the temperature
and/or humidity fluctuate greatly➁ When plugged into an unstable power source (sudden change in voltage, frequency, wave distor-
tions) (Do not exceed the maximum capacity.)➂ When the unit is installed in a place where it receives vibrations or major impacts.➃ When used in a place with poor air quality (containing dust particles, salt, poisonous gas such as
sulfuric acid gas and sulfuric hydrogen gas, oil mist).
Even when the above maintenance schedule is followed, there could be unexpected problems thatcannot be predicted.
Holding of PartsWe will hold parts for the units for at least 9 years after the termination of the production of the unit,following the standards set by the ministry of economics and industries.
Details of Maintenance/Inspection
41
· Check for unusual noise· Measure the insulation
resistance
· Check for excessive slack· Check for wear and tear· Check for unusual noise
· Check for unusual noise
· Free of unusual noise· Insulation resistance over 1MΩ
· Resistance (3-4kg/belt)· Adequate amount of slack=5mm· Belt length=no longer than
102% of the original length· Free of wear and tear· Free of unusual noise
· Free of unusual noise
Replace when insulation resistance is under 1MΩ
· Check for clogging of the drainage system
· Check for loosened bolts· Check for corrosion
· Clean, free of clogging· Free of loose screws· No major disintegration
Clean if dirty or cloggedTighten boltsReplace if extremely worn
· Perform an operation check using the operation data
· Adequately controls the air temperature (Check temperature change on the centralized controller)
Replace if malfunctioning
· Check for torn wire, fraying, and unplugged connectors
· Check insulation resistance
· No frayed or cut wires or unplugged connectors
· Insulation resistance over 1MΩ
Replace when cut or shorted, when the insulation resistance goes below 1MΩ, or if there is a history of abnormal operation
· Check for unusual sound· Measure insulation resistance· Look for abnormal history
· Free of unusual sound· Insulation resistance over 1MΩ· No heatsink overheat protection
(4230,4330) on the report
Replace when producing unusual sounds, when insulation resistance goes under 1MΩ, or if there is a history of abnormal operation.
· Perform an operation check using the operation data
· Adequately controls the air temperature(Check temperature change on the centralized controller)
Replace if malfunctioning
· Check for clogging, dirt, and damage
· Clean, free of clogging or damage
Clean
· Check for unusual noise· Measure insulation resistance
· Free of unusual sound· Insulation resistance over 1MΩ
Replace if insulation resistance goes below 1MΩ
· Make sure the lamp comes on · Comes on when the output is on
Replace if the light does not come on when the power is on
· Check for clogging, dirt, and damage
· Clean, free of clogging or damage
Clean
· Check for clogging and tear· Clean the filter
· Clean, free of damage Clean the filterReplace if extremely dirty or damaged
· Check the outer appearance· Make sure its free of foreign
objects
· Free of frayed or cut wires· Free of foreign objects
Replace if damaged or extremely wornRemove foreign objects
· Make sure the loop of the hose has water to prevent air from traveling through the hose (Fill the hose with water)
· Check for clogging of the drainage system
· Clean, free of clogging· Free of wear and tear
Clean if dirty or cloggedReplace if extremely worm
· Check for unusual noise· Check insulation resistance· Check for loosened terminals
· Free of unusual sound· Insulation resistance over 1MΩ· Free of loosened terminals
Replace if insulation resistance goes below 1MΩ (under the condition that the refrigerant is not liquefied)Tighten loosened bolts
Adjust the beltReplace if the belt length exceeds 2% of the original length, worn, or used over 8000 hours
If the noise doesn't stop after lubrication, change the oil. Add lubricant once a year.
Parts
Fan motor
Bearing
Fan belt
Air filter
Linear expansion valve
Indicator lamp
Compressor
Fan motor
Linear expansion valve
6 months
6 months
6 months
6 months
3 months
Check pointsInspection
CycleUnit What to doAssessment
Drain pan
Drain hose
Inverter cooling fan
Float switch
Heat exchanger
Pressure switch
Heat exchanger
Indo
orO
utdo
or
1 year
1 year
1 year
HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Issued in June 2004 MEE03K204-APrinted in Japan
New publication, effective June 2004Specifications subject to change without notice