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STP / IST Fixed & Variable Length Installation and Owner’s Manual ©2013 400604005 Rev. 19 Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com

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  • STP / IST Fixed & Variable LengthInstallation and Owners Manual

    2013 400604005 Rev. 19

    Franklin Fueling Systems3760MarshRd.Madison,WI53718USA

    Tel:+160883887868002259787Fax:+16088386433www.franklinfueling.com

  • 2

    Important Safety MessagesFEPetroequipmentisdesignedtobeinstalledinassociationwithvolatilehydrocarbonliquidssuchasgasolineanddieselfuel.Installingorworkingonthisequipmentmeansworkinginanenvironmentinwhichthesehighlyflammableliquidsmaybepresent.Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this, or any other related equipment.

    Asyoureadthisguide,pleasebeawareofthefollowingsymbolsandtheirmeanings:

    Thissymbolidentifiesawarning.Awarningsignwillappearinthetextofthisdocumentwhenapotentiallyhazardoussituationmayariseiftheinstructionsthatfollowarenotadheredtoclosely.Apotentiallyhazardoussituationmayinvolvethepossibilityofseverebodilyharmorevendeath.

    Thisisacautionsymbol.Acautionsignwillappearinthetextofthisdocumentwhenapotentiallyhazardousenvironmentalsituationmayariseiftheinstructionsthatfollowarenotadheredtoclosely.Apotentiallyhazardousenvironmentalsituationmayinvolvetheleakageoffuelfromequipmentthatcouldseverelyharmtheenvironment.

    Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Do not smoke while working on or near this equipment, and use only non-sparking tools.

    Before entering a containment sump, check for the presence of hydrocarbon vapors. If these vapors are inhaled they could cause dizziness or unconsciousness, and, if ignited, hydrocarbon vapors could explode causing serious injury or death. Electronic and electrical petroleum monitoring equipment is often housed in containment sumps designed to trap hazardous liquid spills and prevent contamination of the environment, and, as a consequence, containment sumps can trap dangerous amounts of hydrocarbon vapors. If these vapor levels reach unsafe amounts, ventilate the sump with fresh air. While working in the sump, periodically check the atmosphere in the sump, if vapors reach unsafe levels, exit the sump and ventilate it before continuing work. Always have a second person standing by for assistance when working in, or around, a containment sump.

    Follow all federal, state, and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A, and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage, and / or environmental contamination.

    Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on this equipment in danger from moving vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel.

    Do not modify the STP / IST, modifying any feature of the STP / IST can cause environmental and safety issues. FE Petros submerged turbine pumps are subjected to rigorous quality control testing during assembly. Field alteration of the pumps in any way, including shortening of the column pipe and conduit, defeats these quality tests, and could result in a fuel leak or dangerous electrical contact.

    Thermal expansion can cause pressure to build up in the product lines. FE Petros STP / ISTs have a built-in relief valve to release this excess line pressure back to the tank. Do not use an additional check valve unless it has the capability to relieve excess pressure back to the tank, as this could result in a buildup of abnormal pressure in the lines, causing a pipe or joint in the supply line piping to burst, and release of fuel into the environment.

    Warning

    Caution

    Warning

    Warning

    Warning

    Warning

    Caution

    Caution

  • 3

    Note: Someundergroundstoragetanksareballastedwithwaterduringconstruction.DONOTusethesubmersiblepumptoremovewaterfromthetank.Thepumpisdesignedforusewithpetroleumproductsonly,andpumpingotherfluidswillseriouslydamagetheunit.Wedonotrecommendimmersingthepumpinwater,but,ifthisdoeshappen,immediatelyfillthetankwithmotorfuelafterthewaterisremovedfromthetank.Severecorrosiontakesplaceveryquicklyiftheunithasbeensubmergedinwaterandisthenexposedtoair.Ifthepumpwillnotoperateaftergasolineisputintothetank,removetheextractableportion,removetheblackplasticendcapfromthepumpmotorassembly(PMA),andturntheAllenscrewclockwiseattheendofthePMA.ThiswillbreakfreethePMAfromanycorrosionthatmaybepresent.ReinstallthePMAendcapandtheextractablesectionintothepumphousing.

    Installer: ThisinstructionbookletMUSTbeleftwiththeowneroftheservicestationatwhichtheequipmentisbeinginstalled.

    Station Owner: Retaintheseinstructionsforfutureuseandprovidethemtopersonsservicingorremovingthisequipment.

    Installation InstructionsThepipingandundergroundstoragetankmustbeinstalledusinggoodstandardindustrypractices.Listedbelowareseveralpublicationsthatcanbeusedforreference: AutomotiveandMarineServiceStationCode,NFPA30A,FlammableandCombustibleCode,NFPA30,andNationalElectricalCode,NFPA70(NEC),NationalFireProtectionAssociation,Quincy,Mass.

    RecommendedPracticesforInstallationofUndergroundLiquidStorageSystems,ThePetroleumEquipmentInstitute,PEI/RP100,LatestEdition.

    RecommendedPracticesforInstallationofAbovegroundStorageSystemsforMotorVehicleFueling,ThePetroleumEquipmentInstitute,PEI/RP200,LatestEdition.

    InstallationofUndergroundPetroleumStorageSystems,AmericanPetroleumInstitute,APIRecommendedPractice1615,LatestEdition.

    Required ToolsStandard3/4"driveratchetwrenchorbreakerbar(nosocketsrequired)

    StandardflatheadscrewdriverWirecutterandstripper5/32"Allenwrenchforsecuringsetscrewintelescopingpipecoupling(VLunitsonly)

    Pipewrench(36"minimum)fortightening4"Riser1/4"hexdriverwithsocketandratchetwrench,or1/4"AllenwrenchforattachingPMA

    Measuringtapelongenoughtoreachbottomofthetankfrom30"to70"abovethetank

    Note: Allwiringmustconformtoapplicableguidelinesinaccordancewithallfederal,state,andlocalcodes.Failuretocomplywithallapplicableguidelinescouldresultinanunsafeinstallation.Usethefollowingtableformaximumwirelengthtowiregaugeratiosforsubmersiblewiring:

    Wire Size Maximum Run10gauge 650feet12gauge 400feet14gauge 250feet

    Preparation1. FillouttheWarrantyRegistrationCardandreturn

    ittoFEPetro.

    Note: IfyourSTP/ISTdoesnotoperatecorrectlyorthereareanyquestionsconcerninginstallationorservice,pleasecontactFEPetroTechnicalServiceat(800)225-9787.

    2. Disconnectpowertothesubmersiblepumpattheelectricalsupplybox(ifalreadyinstalled).

    3. Tagandlockoutelectricalcircuitbreakerssotheyarenotturnedonaccidentally.

    If installing fixed length pump (non-variable) with PMA mounted, go to secure to tank section.

    If installing variable length pump continue with this section.

    If installing fixed length pump (non-variable) without PMA mounted, complete mounting PMA section, then go to secure to tank section.

    Warning

  • 4

    Mounting the PMA4. Laypackagedpumponaflat,opensurfaceand

    removethepackage.5. FlattenpumppackagingandlaythePMAonthe

    endofthepumpinpreparationformounting.6. ThePMAmountinghardwarekit(#152350902)

    isattachedtothePMApackaging.Itcontainsagasket,atubeofgrease,andfour5/16"capscrewswithlockwashers.

    7. RemovethetwopackagingendsandtheprotectivesleevefromthePMA.

    8. Applygreaseprovidedtotheinsidewallofthepumpmotorelectricalconnector,andtherubberoftheleadassemblyconnector.

    9. PlacethegasketontheendofthePMA,aligninglocatingpinandboltholes(Figure1).

    Figure 1: Aligning Pins10. MountPMAontodischargeheadbyaligning

    locatingpinonPMAwithholeindischargehead,assuringthattheleadassemblyinthemotordischargeheadisseatedinitsnotchedposition,andthatthePMAgasketisproperlyinplace.

    11. TightenPMAontodischargeheadusingfourcapscrewsandlockwasherssupplied.Acrossbolt-tighteningpatternisrecommendedforsecuringPMA(Figure2).

    Figure 2: Tighten Bolts

    The motor discharge head must not be rotated more than one full rotation in either direction. Rotation could cause damage to the electrical connections in the conduit, creating a risk of lethal electrical shock or equipment failure.

    Note: BeforeassemblingthePMAtothedischargecastingmakesurethewireleadisproperlysetandalignedinthedischargecasting.Improperalignmentcoulddamagethewireleadormotorpins.FailuretopushPMAupsnugagainstthedischargecastingbeforetighteningcapscrews,orfailuretouseacross-patternwhiletighteningtheboltscouldbreakthedischargecastingorstripthethreadsinthePMA.

    Note: ISTunitswithoutaVS4suffixandSTPunitswithaVS2suffixcanonlybeelectricallyconnectedtoanIST-VFCorMagVFC.

    STPorISTunitswithaVS4suffixcanonlybeelectricallyconnectedtoaMagVFC.UnlikeFEPetrosstandardpumps,thefollowingpumpscannotbeinterchangedwithcompetitivemodels:

    ThevariablespeedPMAVS2(whichispartofISTunitswithouttheVS4suffixortheSTPunitssuffixedwithVS2)

    ThePMAVS4(whichispartoftheISTandSTPunitswiththeVS4suffix)

    12. Applyanon-hardening,ULclassified,gasoline-resistantpipesealingcompoundtotheriserpipethreads,ifnotalreadyinstalled.

    Failure to use a proper thread sealing compound could result in a lack of seal where the riser threads into the tank opening, making it impossible to perform a tank-tightness test. This may also create a potential site for fuel to leak into the environment and / or the containment sump.

    13. SlideriseroverthePMAandtightenintomanifoldthreads(Figure3).Maximumrisersizeisfoundbytakingthegradetotankmountingthreadmeasurementandsubtractingthemanifoldheightandclearance(6"clearancerecommended).

    Figure 3: Attach Riser

    Note: Risermaterialrequiredforpumpis4.5"outsidediameterwitha.188"wall.MinimumriserlengthsuppliedbyFEPetrois7".

    Warning

    Warning

  • 5

    ExampleGradetotankmountingthreads(burydepth) 48"Minusmanifoldheightwithoutleakdetector

    (w/leakdetectorheight=12.50)

    -11"

    Minus6"fortopclearance(2"minimum) -6=Maximumrisersize 31"

    Length Setting14. Cutwiretie(s)securingthemotorwireatthetopof

    thepump;laythewiresoutabovethepumpheadsothatwirescanfeedthroughconduitfreelywhensettinglength(Figure4).

    Figure 4: Cut WiresFailure to cut wire ties prior to setting pump length could result in damage to electrical motor wires, presenting a risk of lethal electrical shock or equipment failure.

    15. Measurefromthebottomofthetanktothetopoftankmountingthreads.SubtractthedistanceforclearancebetweenthePMAandthebottomofthetank(6"recommended).Thisisthelengthtowhichthepumpshouldbeextracted,measuredfromthebottomoftheriserthreadstothebottomofthemotorendbell.

    Note: 6"clearanceprovidesa5"clearancefromthepumpmotorendbelltothebottomofthetankoncetheriserisscrewedintotankmountingthreads.

    Tank+threadmeasurement 96"Distancefrombottom(5")+riserthreadengagement(1")

    -6"

    =Length(bottomofrisertoendbell) 90"

    Figure 5: Measure Tank

    16. Holdthemanifoldsecurelytothesurfacetopreventdamagewhilesettinglength.

    To allow movement of the telescoping pipe, verify that none of the pipe coupling setscrews are in contact with the pipe.Layatapemeasureouttoaccuratelymeasurethedistancefromthebottomoftherisertothebottomofthepumpmotorendbell.

    17.GraspthepumpjustabovethePMAandpullfirmly,extendingtothelengthrequired(fromStep15).

    Note: Use care to ensure electrical conduit wires at the top of the discharge manifold are not damaged during length setting. If column pipe is extended beyond desired length have a second person retract conduit wires as column pipe is shortened. This will prevent damage to conduit wires.

    Figure 6: Measure RiserThe motor discharge head must not be rotated more than one full rotation in either direction. Rotating could cause damage to the electrical motor wires, presenting a risk of potentially lethal electrical shock or equipment failure.

    Note: O-ringsealsinsidethelockingcouplingmayhavesealedtothecolumnpipeduringshipping.Spinthemotordischargeheadslightly(notmorethanonefullrotation)whilepullingtoloosentheO-ringseals.

    Warning

    Warning

  • 6

    18. Oncethelengthiscorrect,locktheSTPlengthbytighteningallthreecouplingsetscrews.Tightenthesetscrewsfinger-tight,makingsuretheycomeintocontactwiththepipe(Figure7).

    19. Tighteneachsetscrewanadditionalfullturnminimum.Theheadofthesetscrewsshouldbeflushorbelowflushwiththeoutersurfaceofthecoupling(Figure8).

    Setscrews3places

    Figure 7: Install Setscrews

    5/32"AllenWrench

    Figure 8: Tighten Setscrews

    Failure to properly tighten the coupling setscrews at this stage could present a risk of death, serious bodily injury and / or equipment damage due to movement of pipes during installation.

    PMA Wiring20. Measureapproximately6"ofwirefromthe

    dischargemanifold;cutoffexcesswireanddiscard(Figure9).

    Figure 9: Measure and Cut Wire

    21. Placethethreewiresthroughthecontractorsplugassembly(fromhardwarepackp/n400301903)asshowninfigure10.

    Figure 10: Wire Through Contractors Plug22. Usingthescrewdriverslidethecontractorsplug

    intoitsseatinthedischargemanifold.Tightenthetwoscrewsinthecontractorplugtosecureitinplace(Figure11).

    Figure 11: Attach Contractors Plug23. Stripthewireinsulationbackapproximately3/8"

    onthethreemotorleads.Usingthewirenutssupplied(fromhardwarepackp/n400301903)connecttothewiresfromtheelectricalconnectororangetoorange,blacktoblack,andredtored.

    24. Coilthewiresandpushintothedischargemanifoldcavityusingcaretoensurewiresarenotdamagedondischargemanifoldthreads(Figure12).

    Figure 12: Push Wires into CavityDamage to the electrical conduit wires creates a risk of lethal electrical shock and equipment failure. Do NOT use equipment if electrical wires have been damaged (contact FE Petro for assistance).

    25. Tightenthedischargeheadcover(fromhardwarepackp/n400301907)inplaceusinga3/4"ratchetorbreakerbar(Figure13).

    Warning

    Warning

  • 7

    Figure 13: Tighten Discharge Head Cover

    Secure to TankNote: Thebottomend-bellofthePMAisnotdesigned

    tosupporttheweightoftheentirepump.Restingordroppingthepumponthisend-bellmaydamagetheplasticend-bellandtheplasticpumpcomponentsinside.ThistypeofdamageisnotconsideredamanufacturingdefectunderFEPetroswarranty.

    26. Measurethepump,fromthebottomofthethreadedrisertothebottomofthepump-motor,andcomparethistothetankmeasurement,measuredfromthemountingflangetotheinsideoftankbottom.TheSTP/ISTandriseraresizedtoplacetheintake(atthebottomofthepump-motor)approximately5inchesoffthebottomofthetank.

    Ifthedifferencebetweenthebottomofthepumpmotorandthebottomofthetankismorethan6inchesorlessthan4inches,verifythatthisisthecorrectpumpforthistankinstallation.Ifitisnotthecorrectpumpandisoutsidetheabovespecifications,contactFEPetro,Inc.salesrepresentativeortheFEPetro,Inc.factory.

    27. Applyanon-hardening,ULclassified,gasoline-resistantpipesealingcompoundtotheriserpipethreads.

    Failure to use a proper thread sealing compound could result in a lack of seal where the riser threads into the tank opening, making it impossible to perform a tank-tightness test. This may also create a potential site for fuel to leak into the environment and / or the containment sump.

    28. Carefullylowertheunitintothetank,andengagethethreadedriserofthepumpintothethreadedflangeonthetank.Tightentheriserintothetankusingalargepipewrenchuntilawater/airtightjointhasbeenmade.Dothisbyturninginthetightening(clock-wise)directiononly.

    Turning the pump in the loosening direction during the tightening process may scrape away the thread sealing compound, making it impossible to perform a tank-tightness test. This may also create a potential site for fuel to leak into the environment and / or the containment sump.

    29. Connectthesupplylinepipingtothedischargeportinthedischargemanifoldassembly.Thedischargeportisthe2-inchNPTverticalopening.

    30. ConnecttheelectricalconduitwithapprovedfittingsperNFPA30,NFPA30A,andNFPA70tothejunctionbox(seeFigure15).

    31. Removethejunctionboxcover(seeFigure15),andremovethecompressionseal(contractorsplug)bylooseningthescrew(s)(donotremovescrew).Afourholecompressionseal(contractorsplug)isprovidedonallunits, Onsinglephaseunits,twopowerwires,one

    groundwireandablank(withcelconrodsuppliedtofillforthhole).

    Forthreephaseunits,threepowerwiresandonegroundwire.

    32. VerifythatthepowerisstillOFFatthesupplybox.33. Pullwiresfrompowersupplyintothejunction

    boxandfeedthroughthecompressionseal(contractorsplug).

    34. Replacethecompressionsealandtightenintoplacesecurely.AllwiringmustbedoneinaccordancewiththeNationalElectricalCode(NEC)andanyotherlocal,state,orfederalregulationsrequired.

    The compression seal (contractors plug) is not intended to replace the vapor explosion seals required by the NEC. All materials used between the power supply box and the pump junction box must be gasoline and oil resistant. Failure to comply with these, and all applicable NEC guidelines, could result in an unsafe installation.

    35A.SINGLEPHASEUNITS:Connectthegroundwiretotheluginthejunctionbox;usingthewirenutssupplied(fromhardwarepackp/n400301901)connectthewiresfromthepowersupplytotheorangeandblackwiresinthejunctionbox.Acapacitorisrequiredandcolor-codingisnotnecessary.

    Warning

    Caution

    Warning

  • 8

    35B.THREEPHASEUNITS(exceptISTorSTPunitswithVS2orVS4suffix):Connectthegroundwiretotheluginthejunctionbox.Connectanythreewiresfromthepumptoanythreewiresfromthethree-phasepowersourceusingthewirenutssupplied(fromhardwarepackp/n400301902).Capacitorsarenotneededforthreephaseunits.Installapressuregaugeinthelinetestport(seeFigure15),turnonthepump,andreadthepressuregauge.Turnoffthepumpatthepowersupply,andchangetheconnectionofanytwowiresatthepump.Turnthepumpbackonandreadthepressuregaugeagain.Theelectricalconnectionthatgivesthehigherreadingonthepressuregaugeisthecorrectone.

    35C.ISTUNITSorSTPunitswithaVS2orVS4suffix:Connectthegroundwirecomingfromindoorstothegroundluginthejunctionbox.ConnectanythreewiresfromthepumpconnectorassemblytothethreepowerwirescomingfromtheVariableFrequencyController(VFC).Capacitorsarenotneededfortheseunits.DetailedinstallationinstructionsfortheVFCshouldbereferencedwhenconnectingtheVFC.ThesearesuppliedwiththeVFC.

    Not installing a ground wire increases the risk of lethal electric shock and equipment failure. All holes of the compression seal (contractors plug) must be filled with wires or a celcon rod to enable it to seal.

    36. Replacethejunctionboxcoverandtightensecurely.

    The pump discharge manifold has two labeled ports: one for the syphon system and one for the tank. A piston leak detector must be vented to the tank port (lower port) only. Do not connect a piston leak detector to the syphon port because this will make the leak detector inoperative, resulting in an increased risk of contamination of the environment (see tank port in Figure 14).

    37. Connectpowertothesubmersiblepumpattheelectricalsupplybox.

    38. Testproperoperationbydispensingproductintocalibrationcan.

    39. Turnoffthedispenserswitch.Feelthesubmersiblepumptomakesurethatthepumphasstoppedrunning.

    Note: Ifthepumpdoesnotturnoffwhenthedispenserswitchisturnedoff,thismayindicateanelectricalprobleminthedispenserorotherwiringerrorormalfunction.Callthistotheimmediateattentionofaqualifiedelectrician.

    40. Visuallycheckforleaksonthemanifoldheadduringpumpoperationandafter.

    41. InstallapressuregaugeinthelinetestporttoensurethattheSTP/ISTisprovidingproperlinepressure.

    42. TurnontheSTP/IST.Whilerunning,thepressureshouldbeabove24psi(1.65bar).PMAsizewillaffectpsi.

    43. TurnofftheSTP/ISTandverifythatthelinepressureisholding.

    44. Removethepressuregaugeandreplacetheplug.45. TurnontheSTP/ISTand,again,visuallycheckfor

    anyleaks.Warning

    Caution

  • 9

    Approximate STP / IST SpecificationsOperating

    Pressure (PSI)

    PMA

    Length (in)

    S.F.

    Amps

    Locked

    Rotor AmpsWinding Resistance

    Model Description R-B R-O B-OSTP33* 208/230V,60Hz,1ph 27 16 3.1 11 27 19 8STP75* 208/230V,60Hz,1ph 30 18.25 6.1 27 20 17 3STP150* 208/230V,60Hz,1ph 32 21 10.5 39 15 13 2STPH150* 208/230V,60Hz,1ph 45 21.75 10.5 39 15 13 2STP200+ 208/230V,60Hz,1ph 36 23.75 11.4 41 4.6 3 1.8STPH200+ 208/230V,60Hz,1ph 46 24.5 11.4 41 4.6 3 1.8

    STP75B++ 200/250V,50Hz,1ph 37 20.5 5.6 23 27 23 4STP150B++ 200/250V,50Hz,1ph 38 22.75 8.8 28 16 13 3STPH150B++ 200/250V,50Hz,1ph 48 23.25 8.8 28 16 13 3STP200B 200/250V,50Hz,1ph 37 25.75 9.5 37 5.5 3.5 2STPH200B 200/250V,50Hz,1ph 44 26.25 9.5 37 5.5 3.5 2STP75C 380-415V,50Hz,3ph** 37 19.75 2.1 10 29 29 29STP150C 380-415V,50Hz,3ph** 38 21.75 3.0 14 14 14 14STPH150C 380-415V,50Hz,3ph** 48 22 3.0 14 14 14 14STP200C 380-415V,50Hz,3ph** 37 23.5 4.1 23 11.6 11.6 11.6STPH200C 380-415V,50Hz,3ph** 44 24 4.1 23 11.6 11.6 11.6

    IST/STPVS2^ 190V,70Hz,3ph 24-42 20 6.7 N/A 2.5 2.5 2.5ISTVS4/STPVS4^^ 190V,70Hz,3ph 24-42 25 14.4 N/A 1.2 1.2 1.2

    Symbol Key

    * Usea15F,370V,singlephase,60Hzcapacitor + Usea40F,370V,singlephase,60Hzcapacitor ++Usea15F,440V,singlephase,50Hzcapacitor Usea40F,440V,singlephase,50Hzcapacitor 190V,70Hz,3phpowertovariablespeedunitsisoutputfromIST-VFCorMagVFConly(VFCsarepowered

    by200-250V,50or60Hz,singleor3phaseinput) ^ UsewithIST-VFCorMagVFCcontrolleronly,NoCapacitor ^^UsewithMagVFCcontrolleronly,NoCapacitor(3phaseinputisrequiredforfullVS4output)) ** Nocapacitorisusedwith3phasepumpmotorassemblies

    Note: Themodelslistedinthetableabovemaycontain(ANZ)forANZEXcertifiedpumps,or(ATX)forATEXcertifiedpumps.

    Warning FE Petros STPs are designed for use with motor fuels, and they are UL listed for blend concentrations of:

    Standard Models AG (Alcohol / Gasoline) Models0%-10%ethanolwithgasoline 0%-85%ethanolwithgasoline20%MTBEwith80%gasoline 20%MTBEwith80%gasoline20%ETBEwith80%gasoline 20%ETBEwith80%gasoline17%TAMEwith83%gasoline 17%TAMEwith83%gasoline100%Diesel 0-20%BioDieselBlendor100%Biodiesel

    Diesel, fuel oil, avgas, jet fuel, or kerosene may also be used with our PMAs. The maximum liquid viscosity for a product is 70 S.S.U. at 60 F.

    Using our PMA in liquids other than those mentioned above has not been tested. The reaction of other liquids with seals and wetted surfaces of the pump is unknown. A hazardous situation may result from using other liquids with our pump.

  • 10

    Manual Pressure ReliefThemanuallinepressurerelief(seeFigure14)islocatedinthecenterofthestationarymanifoldunderabrasscap.ItisavailableonallpumpsmanufacturedafterAprilof1996.FEPetromakesiteasytorelievethepressureinthepipingsystemanytimeroutinemaintenanceortroubleshootingmustbeperformed.

    Simplyremovethebrasscapatthetopofthestationarymanifold,andturnthepressurereliefscrewcounter-clockwiseuntilyoucometothescrewsretainingring(approximately4completeturns).Thisallowsthepressureinthepipingsystemtobleedbacktothestoragetank.Next,turnthescrewclockwisetoitsoriginalpositiontoclosethepath(turnsnug,donotovertighten);thenreplacethebrasscap.Linesidepressureisnowrelievedandmaintenanceortroubleshootingcanbeperformedwithouthavingtocontainexcessproductthatescapeswhenthesystemispressurized.

    Clamp Valve (Check Valve Clamp)Theclampvalve(seeFigure14)islocateddirectlyabovethecheckvalveinsidethestationarymanifoldofthesubmergedpump.Itconsistsofaleadscrewwithasealingdiskattached.Theheadofthescrewisaccessiblebyremovingthe1/4"linetestportpipeplugonthecheckvalvecoveroftheSTP/IST.

    The cavity under the 1 / 4" pipe plug is at full pump pressure and product will be released through this opening. If the pump is equipped with a manual pressure relief, use it to relieve line pressure prior to removing the plug.

    Fornormaloperation,theclampvalveshouldberotatedfullycounter-clockwisewhereastarwasherlocksitinplace.Be sure to replace the 1 / 4" pipe plug.Duringalinetest,theclampvalveshouldberotatedfullyclockwise,wherethesealingdisksecuresagainstthecheckvalve.Thisblocksthepressurereliefvalveinthecheckvalvesoitdoesnotrelievelinepressurebacktothetank.

    Syphon Systems (Optional)Syphoned tanks should be of the same diameter with tank bottoms located on the same horizontal plane. Using tanks of different diameter, or installing the bottoms of the tanks on different horizontal planes may create a potential site for fuel to leak into the environment and / or the containment sump due to overfill of the tank(s).

    Somejurisdictionsallowtwoormoretanksofthesameproductgradetobemanifoldedtogetherwithasyphonloop.Thesesystemsusuallyhaveasinglesubmersiblepump,andthesyphoningactionkeepsthetankslevelwhilepumpingoutofonlyonetank.AllFEPetrosubmersiblepumpshavesyphoningcapabilitybuiltintothepump.However,ifasyphoncheckvalveisrequired,itmustbeorderedseparately.Theoutletofthesyphoncheckvalveshouldbeconnectedwithalinetothehighestspotinthesyphonloop.Atthispointthesubmersiblepumpcreatesavacuumof2028"Hg.

    Whencorrectlyinstalled,thesyphonactionbetweenthetankswillcontinuewhetherthepumpisrunningornot,aslongastheproductlevelinthetanksishigherthanthebottomofthesyphonloopverticalpiping.ThefunctionoftheSTP/ISTinthesyphonsystemismerelytoprimethesyphonline,removingtheairandallowingthesyphontotakeplace.

    Note: ThesyphonportonFEPetrosubmersiblepumpswasdesignedtobeconnectedtothesyphonpipingbetweentanks.Usingthevacuumport(syphonport)forotherpurposesmaycreatecomplicationswiththepumpsabilitytodrawavacuumbecauseofexcessiveforeignmaterialsbeingdrawnintopumpcomponents.

    Note: Afuelfilter,betweenthesyphoncheckvalveandthesyphonloop,maybeusefultohelpeliminatedebrisfromenteringthesyphoncheckvalve.Debriscankeepasyphoncheckvalvefromoperatingproperly.Besuretouseafuelfilter,whichiscompatiblewiththeapplication.

    Warning

    Warning

  • 11

    Wiring Diagram 1

    TheLockoutswitchisnotasubstituteforproperlock-outandtag-outofelectricalcircuitbreakerswhileinstallingorservicingthisequipmentorrelatedequipment.

    Warning

    TheLockoutswitchisnotasubstituteforproperlock-outandtag-outofelectricalcircuitbreakerswhileinstallingorservicingthisequipmentorrelatedequipment.

    Warning

  • 12

    Wiring Diagram 2

    Note: Forfurtherwiringdiagrams,seeinstallationandownersmanualsthatcamewithpumpcontroller.Wiringmustconformtoallfederal,state,andlocalelectricalcodes.ContactFEPetroTechnicalSupportforfurtherassistance.

    Voltage source to energize coil

    Mot

    or B

    lack

    Mot

    or O

    rang

    e

    Mot

    or R

    ed

    Mot

    or G

    reen

    3-PhasePower Supply Box

    Control Switch

    Contactor

    Overload Relay

    A2

    A1

    Factory-InstalledJumper

    Reset extends through cover

    95 96

    2T1 4T2 6T3

    1L2 3L2 5L3

    Motor Current Setting

  • 13

    PMA, Riser & Check Valve For VL & Fixed Length

    Item # Part # Description Qty1 400125001 3/16x15/8SpiralPin 1

    2 400615001 ManualReliefPlug 1

    3 400211114 O-Ring,Plug 1

    4 400627001 RetainingRing 1

    5 400616001 ManualReliefScrew 1

    6 400333012 O-Ring,ReliefScrewTop 1

    7 400333007 O-Ring,ReliefScrewBottom 1

    8 400628901 ManualReliefPlugAssembly (includesitems#2and#3)

    1

    9 400629901 ManualReliefScrewAssembly(includesitem#4,#5,#6,and#7)

    1

    10 400259001 1/4NPTPipePlug (maypurchaselocally)

    3

    11 400137937 SyphonCheckValve

    12 400221930 DischargeManifold 1

    13 151213930 LeadAssembly156"Length 1

    151213932 LeadAssembly240"Length 1

    14 PurchaseLocally

    StationaryVaporTube 3/8ODx.035Wall

    15 4001689XX (xx=length)

    Riser41/2ODx.188WallSteelTubing 1

    16 PurchaseLocally

    1/2SteelBanding

    17 400600002 5/16-24x7/16SetScrew forVLunitsonly

    3

    18 400333015 O-Ring,MotorDischarge 1

    19 400264009 5/16-18x11/8SocketHeadCapScrew 4

    20 400263004 5/16High-collarLockWasher (maypurchaselocally)

    4

    21 402449001 Gasket,PMA 1

    22 PMAXXX(XXX

    indicatesoptions&HP)

    PumpMotorAssembly

    (includesitem#35)

    1

    24 400981001 3/8-16x1HexHeadScrew (maypurchaselocally)

    2

    25 400285002 3/8StandardLockwasher (maypurchaselocally)

    2

    26 400197930 Cover,ManifoldAssembly (includesoneeachofitems#10,and

    twoeachofitems#24)

    1

    27 400333238 O-Ring(A/Gcompatible) 1

    29 400147930 Valve,ClampAssembly (includesitem#28)

    1

    30 400174930 Spring,CheckValve 1

    34 400988931 CheckValve,Standard 1400988932 CheckValve,ModelR 1400988933 CheckValve,ModelW 1402459931 CheckValve,Model65PSI 1400988934 CheckValve,E85,Standard 1

    402459932 CheckValve,E85,Model65PSI 1

    (eachCheckValveincludesitem#27)

    35 152350902 PMAHardwarePack(includesitem#21and

    foureachofitems#19and#20)

    Figure 14

  • 14

    Discharge Manifold Assembly

    Item # Part # Description Qty1 400192930 Cover,JunctionBox

    (includesitem#2)

    1

    2 400210233 O-Ring 1

    3 400655001 Boot,Capacitor 1

    4

    (doesnot

    includeitem#3)

    400170931 CapacitorAssembly

    60Hz,15F,370V1

    1

    400170933 CapacitorAssembly

    50Hz,15F,440V1

    1

    400170934 CapacitorAssembly

    60Hz,40F,370V1

    1

    400170935 CapacitorAssembly

    50Hz,40F,440V1

    1

    N/A Notrequiredfor3units

    includingIST/VS2

    6 400257001 RetainingRing 1

    7 400258002 3/8-16x11/4HexHeadBolt

    (maypurchaselocally)

    4

    8 400285002 3/8StandardLockwasher

    (maypurchaselocally)

    4

    9 400280001 3/8StandardFlatwasher

    (maypurchaselocally)

    2

    10 400651930 JunctionBoxAssembly

    (includestwoofeach:Item#7,#8,)

    1

    11 400210212 O-Ring 2

    Item # Part # Description Qty13 400200930 WireConnectorKit

    (includesmale/femaleconnectors,

    (2)item#11,(1)eachitem#6,#12,)

    1

    14 400589930 Cover

    (includesitem#15)

    1

    15 400210229 O-Ring 1

    16 400236903 Plug,Contractors 2

    17 400259002 3/8NPTPipePlug

    (maypurchaselocally)

    1

    18 400562901 SyphonJetAssembly 1

    400562903 SyphonJetAssembly,E85 1

    19 400211046 O-Ring 1

    20 400249001 RetainingRing 1

    22 400250002 1/8Dia.x1/2RollPin 1

    23 400333343 O-Ring

    (A/Gcompatible)

    2

    24 400333340 O-Ring

    (A/Gcompatible)

    1

    25 400259005 2NPTSQHeadPlug 1

    1

    2

    3

    4

    6

    7

    8

    9

    10

    16

    14

    7

    8

    232425

    22

    11

    11

    20

    1213 15

    16

    17

    18

    19

    Line Test Port

    Figure 15

  • 15

    Syphon Check Valve

    Item # Part # Description Qty1 400137937 SyphonCheckValveorderedseparately 1

    1 400137908 SyphonCheckValveorderedwithSTP 1

    Control Box Assembly (STP-CBS)

    Figure 16

    Figure 17

    Item # Part # Description Qty1 400575001 PowerSwitch

    (forCBSandCBBSmodels)

    1

    2 400574001 Bracket,PowerSwitch 1

    3 400158901 LightAssembly,120V(CBS) 1

    400158902 LightAssembly,240V(CBBS) 1

    4 400215931 Relay,30A,120V 1

    400215933 Relay,30A,240V 1

    5 400278005 TerminalStrip 1

    6 402410001 Label,TerminalStrip(CBS) 1

    402410002 Label,TerminalStrip(CBBS) 1

    7 400817901 Cover&Enclosure 1

    8 400819001 WiringDiagram(CBS) 1

    400819002 WiringDiagram(CBBS) 1

    Enclosuredimensions:8.5"Hx5"Wx3"D(215mmx127mmx76mm)

  • Figure 18

    Discharge / Leak Detector Centerline

    Discharge / Leak Detector Centerline

    Line Test port" NPT

    Vapor RecoveryDischarge Port 1" NPT

    Riser / Column Pipe Centerline

    Riser / Column Pipe Centerline

    11.70"

    7.55" R

    10.45"8.12" R

    3.00"

    5.80"

    3.63"

    Leak Detector Port2" NPT

    Discharge Outlet2" NPT

    12.50"

    Riser Pipe4" NPT

    Tank Port" NPT

    Syphon Port" NPT

    10.65"

    5.80"

    2013FFS400604005 Rev. 19