dinamica autobasculanta

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  • 8/13/2019 Dinamica autobasculanta

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    PREDEFINED DIMENSIONS

    kg 1 kg s 1 s m 1 m

    min 60s hr 3600s km 1000m rpm 0.1051

    s

    kph 1 km

    hr

    N 1 N W 1 W J 1 J

    DEFINED DIMENSIONS

    rot 2 rad rot 6.283

    rpm 1 rot

    min

    VEHICLE WEIGHTS & MASSES

    Number of seats in front Nlocf 2

    Mass of one passanger m1p 75kg

    Baggage mass of one passanger mb1 25kg

    Vehicle mass m0 13500kg

    Front seat passanger mass (without

    driver) mpf Nlocf 1 m1p mpf 75kg

    Back load mass mis 16500kg

    Mass of all passangers mp Nlocfm1p mp 150 kg

    Baggage mass mb Nlocfmb1 mb 50kg

    Useful mass mu mp mb mis mu 16700 kg

    Total mass of the loaded vehicle mi m0 mu mi 30200 kg

    Total weight of the loaded vehicle Gi mig Gi 296160.8

    Gmum0

    G 1.237Weight use coefficient

    DIMENSIONAL PARAMETERS OF THE VEHICLE

    Wheelbase Lam 4.8m

    Gauge Bec 2.3m

    Total height Hin 3m

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    MASSES REPARTITION - LOADED VEHICLE

    Ratio between front axle weight and total weight

    wi 0.22

    Front axle weight

    G1i wiGi G1i 65155.383 N

    Back axle weight

    G2i Gi G1i G2i 231005.447N

    Weight on one wheel of the front axle

    Gr1i

    G1i

    2 Gr1i 32577.691 N

    Weight on one wheel of the back axle

    Gr2i

    G2i

    2 Gr2i 115502.724 N

    Horizontal length from center of gravity to back axle

    bi Lamwi bi 1.056 m

    Horizontal length from center of gravity to front axle

    ai Lam bi ai 3.744 m

    Center of gravity height

    hi 1.2m

    MASSES REPARTITION - UNLOADED VEHICLE

    Unloaded vehicle mass

    md mi mpf mis mb md 13575 kg

    Unloaded vehicle weight

    Gd mdg Gd 133125.274 N

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    Horizontal positions of the masses with respect to the front axle

    Front passanger apf 0.56m

    Back load ais 2.37m

    Baggage ab 0.25m

    Vertical positions of the masses with respect to the front axle

    Front passanger hpf 1.86m

    Back load his 1.5m

    Baggage hb 1.5m

    Horizontal position of the center of gravity for unloaded vehicle

    ad

    miai mpf apf misais mbab

    md

    ad 5.445 m

    Vertical posit ion of the center of gravity for unloaded vehicle

    hd

    mihi mpfhpf mishis mbhb

    md

    hd 0.831 m

    Ratio between front axle weight and total weight:

    wd

    Lam ad

    Lam

    wd 0.134

    Front axle weight

    G1d wdGd G1d 17875.276 N

    Back axle weight

    G2d Gd G1d G2d 151000.549 N

    Weight on one wheel of the front axle

    Gr1d

    G1d

    2 Gr1d 8937.638 N

    Weight on one wheel of the back axle

    Gr2d

    G2d

    2 Gr2d 75500.275 N

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    TYRE CHOICE

    Highest load on one wheel

    Gmax max Gr1iGr2i Gmax 115502.724 N

    Based on the maximum load on the wheel, the following tyres are chosen:

    285/70 R19.5, with the following characteristics:

    Tyre width Btyre 285mm

    Aspect ratio Asptyre 70% Asptyre 0.7

    Rim diameter Djanta 19.5 in Djanta 495.3 mm

    Tyre height Htyre BtyreAsptyre Htyre 199.5 mm

    Free radius r0

    Djanta

    2Htyre r0 447.15 mm

    Deformation coefficient of the tyre 0.95

    Dynamic radius rd r0

    rd 424.793 mm

    Jr 60kg m2

    Vehicle transmission characteristics

    estimated efficiency est 0.90

    Aerodynamic characteristi cs of the vehic le

    aerodynamic drag coefficient

    cx 0.7

    Front surface area

    Sair BecHin Sair 6.9m2

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    MOVEMENT CONDITIONS

    Total road resistance coefficient

    f ( ) f cos ( ) sin ( )

    Normal road conditions

    Aerodynamic condi tions for maximum speed

    Air density

    air 1.225

    kg

    m3

    Aerodynamic coefficient of the vehicle

    kair

    aircx

    2 kair 0.429

    kg

    m3

    Road conditi ons for maximum speed - horizontal road

    v 0 grade angle

    fv 0.016 rolling resistance coefficient

    v fv v v 0.016 total road resistance coefficientv 0.9 grip coefficient - dry road

    Roughest road conditions

    maxN 17deg 100 tan maxN 30.573 % maximum grade angle

    fN 0.016

    maxN fN maxN maxN 0.308 total road resistancecoefficient

    N 0.7

    Dynamic load coefficient

    Normal road conditions

    mNmni

    Lam

    Lam Nhi cos maxN mNmni 1.159

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    GRADE ABILITY

    maxmm hg a atan a

    Lam hg

    ad 0 0.05 0.9

    0 0.2 0.4 0.6 0.80

    10

    20

    30

    40

    Tract. spate inc.

    Tract. spate desc.

    Maximum grade

    maxmm adhi ai deg

    maxmm adhd ad deg

    ad

    Resistant power and forces

    Aerodynamic resistance force Rava( ) kairSair va2

    Rolling resistance force Rr( ) fvGi cos ( )

    Grade resistance Rp ( ) Gisin ( )

    Total resistance force Rtotva ( ) Rr( ) Rp ( ) Rava( )

    Air resistance power Pava( ) Rava( ) va

    Rolling resistance power Prva ( ) Rr( ) va

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    Grade resistance power Ppva ( ) Rp ( ) va

    Ptotva ( ) Rtotva ( ) vaTotal resistant power

    Necessary power for maximum speed

    vmax 110km

    hr

    Air resistance power

    Pav Pavmax Pav 84.396 kW

    Rolling resistance power

    Prv Prvmax v Prv 144.79 kW

    Necesarry wheel power for maximum speed

    PRtv Ptotvmax v PRtv 229.186 kW

    Necessary engine power for maximum speed

    Pvmax

    PRtv

    est

    Pvmax 254.651 kW

    The following engine is chosen:

    PN 241kW

    n

    N

    2350rpm

    MM 810N m

    nM 1600rpm

    MN

    PN

    nN

    MN 979.311 N m

    PM MMnM PM 135.717 kW

    cenMnN

    ce 0.681

    ca

    MM

    MN

    ca 0.827

    nmin 500 rot

    min

    nmax 1.07 nN nmax 2514.5 rot

    min

    Jm 2.4kg m2

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    Np

    800

    900

    1000

    1100

    1200

    1300

    1400

    1500

    1600

    1700

    1800

    1900

    2000

    2100

    2200

    2300

    2350

    2400

    rot

    min Mp

    620.14

    650.20

    680.59

    710.30

    730.56

    750.89

    770.45

    790.34

    810.20

    790.34

    780.23

    767.98

    755.20

    730.43

    700.43

    680.23

    675.65

    660.54

    N m

    Coef cspline Np Mp( )

    Mextn( ) interp Coef Np Mp n( ) Mregn( )nmax n

    nmax nN MN

    M n( ) if n nN Mextn( ) Mregn( )

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    Engine power is obtain

    P n( ) M n( ) n

    SPECIFIC FUEL CONSUMPTION

    The following parameters are adopted:

    cN 280 gm

    kW hr

    specific fuel consumption at nominal engine speed

    11 1.55 21 1.55 31 1

    HOURLY FUEL CONSUMPTION

    ChN cNPN ChN 67kg

    hr Chg

    ChN

    3 Chg 22.493

    kg

    hr

    c1ene cN 11 21ne

    nN

    31

    ne

    nN

    2

    nc nmax 20rpm

    Chne if ne nN c1ene P ne Chg ChN Chg nmax ne

    nmax nN

    cene if ne ncChne P ne

    Chnc P nc

    n nminnmin 150rpm nmax

    500 1000 1500 2000 25000

    200

    400

    600

    800

    1000

    M n( )

    N m

    P n( )

    kW4

    Chn( )kg

    hr

    cen( )

    kg

    kW hr

    500

    n

    rpm

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    TRANSMISSION EFFICIENCY

    cv1 0.975 0.98 cv4 0.975 0.98 cv1 0.955

    cv2 0.975 0.98 cv5 0.975 0.98 cvE 0.975

    cv3 0.975 0.98

    cvV 0.98 pl 0.993

    Transmission efficiency:

    direct drive: trV cvVpl trV 0.973trE cvEpl trE 0.968economical gear:

    tr1 cv1 pl tr4 cv4 pl

    tr2 cv2 pl tr5 cv5 pl tr7 trE

    tr3 cv3 pl tr6 trV

    Maximum speed of the vehicle

    nvmax 0.98 nN nvmax 2303 rot

    min

    Pvmax P nvmax Pvmax 163.981 kW

    Term: Av

    Gi v

    kairSair Av 1.602 10

    3

    m

    s

    2

    Bv

    trVPvmax

    kairSair Bv 53940.702

    m3

    s3

    Term:

    vmax

    3

    Bv

    2

    Bv

    2

    2Av

    3

    3

    3

    Bv

    2

    Bv

    2

    2Av

    3

    3

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    vmax 88.191km

    hr

    Transmission ratios of the gearbox

    It is adopted a transmission ratio for the direct drive:

    icvV 1

    i0

    nvmaxrd

    icvVvmax i0 4.182

    N 0.8

    mNmni

    Lam

    Lam Nhi

    Transmission ratio of the first gear:

    trN 0.893

    Gi maxN rd

    MM trN i0 12.796

    mNmniGi N rd MM trN i0

    41.59

    GimaxR rd10 3

    MM trN i0 icv1

    mRmniGi N rd10 3

    MM trN i0

    icv1 6

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    q0

    nN

    nM 130 rot

    min

    q0 1.358

    Necessary number of gears for starting (with no economical gear):

    Ntr 1

    lnicv1

    icvV

    ln q0

    Ntr 6.85

    It is adopted the number of gears including the economical gear:

    Ntr 7

    q

    Ntr 2

    icv1icvV

    q 1.431

    Transmission ratios of the gears:

    icv1 q5

    6 icv4 q2

    2.048 icv71

    q0.699

    icv2 q4

    4.193 icv5 q 1.431

    icv3 q3

    2.93 icv6 1

    Coefficients of the masses in rotational movement:

    Determining the equivalent masses:

    Jmoticv masa 1Jmot icvi0

    2 Jr

    masa rd2

    1i Jmicv1 mi 1i 1.288 1d Jmicv1 md 1d 1.641

    2i Jmicv2 mi 2i 1.146 2d Jmicv2 md 2d 1.326

    3i Jmicv3 mi 3i 1.077 3d Jmicv3 md 3d 1.172

    4i Jmicv4 mi 4i 1.043 4d Jmicv4 md 4d 1.096

    5i Jmicv5 mi 5i 1.027 5d Jmicv5 md 5d 1.06

    6i Jmicv6 mi 6i 1.019 6d Jmicv6 md 6d 1.042

    7i Jmicv7 mi 7i 1.015 7d Jmicv7 md 7d 1.033

    ai Jm

    100icv7 mi

    ai 1.011 ad

    Jm

    100icv7 md

    ad 1.025

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    Speed in functi on o f the gear:

    v1n( ) nrd

    icv1i0 v2n( ) n

    rd

    icv2i0 v3n( ) n

    rd

    icv3i0

    v4n( ) nrd

    icv4i0 v5n( ) n

    rd

    icv5i0 v6n( ) n

    rd

    icv6i0

    v7n( ) nrd

    icv7i0

    Gears changing during launching

    n1min nM n1max nN n1max 2350 rot

    min

    n2min n1max

    icv2

    icv1

    n2min 1642 rot

    min n2max nN

    n3min n2max

    icv3

    icv2

    n3min 1642 rot

    min n3max nN

    n4min n3max

    icv4

    icv3

    n4min 1642 rot

    min n4max nN

    n5min n1max

    icv5

    icv4

    n5min 1642 rot

    min n5max nN

    n6min n1max

    icv6

    icv5 n6min 1642

    rot

    min n6max nvmax n6max 2303 rot

    min

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    Gear changing depending on the speed of the vehicle

    v1min v1n1min v1min 10.212km

    hr v1max v1n1max v1max 14.999

    km

    hr

    v2min v2n2min v2min 14.999km

    hr v2max v2n2max v2max 21.462

    km

    hr

    v3min v3n3min v3min 21.462km

    hr v3max v3n1max v3max 30.712

    km

    hr

    v4min v4n4min v4min 30.712km

    hr

    v4max v4n1max v4max 43.948km

    hr

    v5min v5n5min v5min 43.948km

    hr v5max v5n5max v5max 62.888

    km

    hr

    v6min v6n6min v6min 62.888km

    hr v6max v6n6max v6max 88.191

    km

    hr

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    500 1000 1500 2000 25000

    100

    200

    300

    Speed characteristic

    v1max

    kph

    v2max

    kph

    v3max

    kph

    v4max

    kph

    v5max

    kph

    v6max

    kph

    v1n( )

    kph

    v2n( )

    kph

    v3n( )

    kph

    v4n( )

    kph

    v5n( )

    kph

    v6n( )

    kph

    M n( )

    3N m

    P n( )

    kW

    n

    rpm

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    v 0km

    hr 1

    km

    hr 1.2vmax

    Traction abil ity

    FR1n( )M n( ) trN i0 icv1

    rd

    FR2n( )M n( ) trN i0 icv2

    rd

    FR3n( )M n( ) trN i0 icv3

    rd

    FR4n( )M n( ) trN i0 icv4

    rd

    FR5n( )M n( ) trN i0 icv5

    rd

    FR6n( )M n( ) trN i0 icv6

    rd

    FR7n( )M n( ) trN i0 icv7

    rd

    0 25 50 75 100 125 150 1750

    10000

    20000

    30000

    FR1n( )

    N

    FR2n( )

    N

    FR3n( )

    N

    FR4n( )

    N

    FR5n( )

    N

    FR6n( )

    N

    FR7n( )

    N

    Rrv N

    v1n( )

    kph

    v2n( )

    kph

    v3n( )

    kph

    v4n( )

    kph

    v5n( )

    kph

    v6n( )

    kph

    v7n( )

    kph

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    Power characteristic

    Power at the wheel for each gear:

    PR1n( ) P n( ) tr1 PR2n( ) P n( ) tr2 PR3n( ) P n( ) tr3

    PR4n( ) P n( ) tr4 PR5n( ) P n( ) tr5 PR6n( ) P n( ) tr6

    PR7n( ) P n( ) tr7

    0 25 50 75 100 1250

    31.667

    63.333

    95

    126.667

    158.333

    190

    Power characteristic

    P n( )

    kW

    PR1n( )

    kW

    PR2n( )

    kW

    PR3n( )

    kW

    PR4n( )

    kW

    PR5n( )

    kW

    PR6n( )

    kW

    PR7n( )

    Ptotv a kW

    Ptotv d kW

    v6n( )

    kph

    v1n( )

    kph

    v2n( )

    kph

    v3n( )

    kph

    v4n( )

    kph

    v5n( )

    kph

    v6n( )

    kph

    v7n( )

    kph

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    Dynamic characterist ic

    D1n( )

    FR1n( ) kairSair v1n( )2

    Gi D2n( )

    FR2n( ) kairSair v2n( )2

    Gi

    D3n( )FR3n( ) kairSair v3n( )

    2

    Gi

    D4n( )FR4n( ) kairSair v4n( )

    2

    Gi

    D5n( )FR5n( ) kairSair v5n( )

    2

    Gi

    D6n( )FR6n( ) kairSair v6n( )

    2

    Gi

    D7n( )FR7n( ) kairSair v7n( )

    2

    Gi

    0 50 1000

    0.1

    0.2

    0.3

    Dynamic characteristic

    D1n( )

    D2n( )

    D3n( )

    D4n( )

    D5n( )

    D6n( )

    D7n( )

    v1n( )

    kph

    v2n( )

    kph

    v3n( )

    kph

    v4n( )

    kph

    v5n( )

    kph

    v6n( )

    kph

    v7n( )

    kph

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    Maximum grade depending on the gear:

    max1n( ) 2 atan

    1 1 fv2

    D1n( )2

    fv D1n( )

    max2n( ) 2 atan

    1 1 fv2

    D2n( )2

    fv D2n( )

    max3n( ) 2 atan1 1 fv

    2 D3n( )

    2

    fv D3n( )

    max4n( ) 2 atan

    1 1 fv2

    D4n( )2

    fv D4n( )

    max5n( ) 2 atan1 1 fv

    2 D5n( )

    2

    fv D5n( )

    max6n( ) 2 atan

    1 1 fv2

    D6n( )2

    fv D6n( )

    max7n( ) 2 atan

    1 1 fv2

    D7n( )2

    fv D7n( )

    max1nM 7.374 deg 100 tan max1nM 12.942 %

    0 50 100

    0

    2

    4

    6

    8

    max1n( )

    deg

    max2n( )

    deg

    max3

    n( )

    deg

    max4n( )

    deg

    max5n( )

    deg

    max6n( )

    deg

    max7n( )

    deg

    0

    v1n( )

    kph

    v2n( )

    kph

    v3n( )

    kph

    v4n( )

    kph

    v5n( )

    kph

    v6n( )

    kph

    v7n( )

    kph

    v

    kph

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    Acceleration diagram

    a1n( ) gD1n( ) v

    1i

    a2n( ) gD2n( ) v

    2i

    a3n( ) gD3n( ) v

    3i

    a4n( ) gD4n( ) v

    4i

    a5n( ) gD5n( ) v

    5i

    a6n( ) gD6n( ) v

    6i

    a7n( ) gD7n( ) v

    7i

    0 50 100

    0

    0.5

    1

    a1n( )

    m

    s2

    a2n( )

    m

    s2

    a3n( )

    m

    s2

    a4n( )

    m

    s2

    a5n( )

    m

    s2

    a6n( )

    m

    s2

    a7n( )

    m

    s2

    0

    m

    s2

    v1n( )

    kph

    v2n( )

    kph

    v3n( )

    kph

    v4n( )

    kph

    v5n( )

    kph

    v6n( )

    kph

    v7n( )

    kph

    v

    kph

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    Engine speed for optimum launching

    n1max nN

    Given

    a1n1max a1 n1maxicv2

    icv1

    =

    n1max Find n1max n1max 2350 rpm

    n2max nN

    Given

    a2n2max a2 n2maxi

    cv3icv2

    =

    n2max Find n2max n2max 2350 rpm

    n3max nN

    Given

    a3n3max a3 n3maxicv4

    icv3

    =

    n3max Find n3max n3max 2350 rpm

    n4max nN

    Given

    a4n4max a4 n4maxicv5

    icv4

    =

    n4max Find n4max n4max 2350 rpm

    n5max nN

    Given

    a5n5max a5 n5maxicv6

    icv5

    =

    n5max Find n5max n5max 2350 rpmn6max nN

    Given

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    0 50 1000

    1

    2

    3

    avv( )

    avvdem

    v

    kph

    Launching time

    Launching time depending on speed

    t

    d

    va( )

    0

    va

    va1

    avva( )

    dtdtot tdvdem tdtot 250.763 s

    Launching time until 100 km/h:

    td 100 km

    hr

    td 100

    km

    hr

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    0 20 40 60 800

    100

    200

    300

    tdvd s

    td100 kph( )

    s

    vd

    kph

    Launching space

    Sdva( )

    0

    va

    vava

    avva( )

    d Sdtot Sdvdem Sdtot 4539.427m

    0 16 32 48 64 800

    500

    1000

    1500

    2000

    2500

    Sdvd m

    500

    1000

    vd

    kph

    Speed at which the clutch is coupled:

    v1min 10.212 kph

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    Clutch slipping time:

    t

    d

    v

    1min 2.281 s

    Distance until the clutch is coupled:

    Sdv1min 3.235 mSpeed after 1 km after launching:

    v1000 vdem

    Given

    Sdv1000 1000m=

    v1000 Find v1000 v1000 64.254 kph

    Time necessary for 1 km:

    tdv1000 77.186s

    Acceleration depending on launching time and space:

    0 10 20 30 40 500

    0.5

    1

    1.5

    avvd m

    s2

    tdvd s

    0 100 200 300 400 5000

    0.5

    1

    1.5

    avvd m

    s2

    Sdvd m

    Speed depending on launching time and space:

    0 50 1000

    20

    40

    60

    80

    vd

    kph

    tdvd s

    0 500 1000 1500 20000

    20

    40

    60

    80

    vd

    kph

    Sdvd m

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    BRAKING ABILITY

    BRAKING DECCELERATION

    Coefficient of masses in rotational movement with uncoupled clutch:

    br Jm0 mi

    Sum of rections at the braked wheels:

    Zbr mig

    Braking force: Fbr( ) Zbr

    Rolling resistance force Rr( )

    Drag resistance force Rava

    Grade resistance force Rp ( )

    Decceleration

    abrva 1

    brmi Fbr( ) Rr( ) Rava Rp ( )

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    0 20 40 60 80

    2

    4

    6

    8abrva 0.2 0deg

    m

    s2

    abrva 0.4 0deg m

    s2

    abrva 0.6 0deg m

    s2

    abrva 0.8 0deg m

    s2

    va

    km

    hr

    BRAKING SPACE

    Driver reaction time tdr 0.8sBraking system reaction time

    tsys 0.54sttotal tdr tsys Considering driver reaction timeTotal reaction time:ttotal2 tsys Neglecting driver reaction time

    Braking space:

    sstopva vattotal brmi

    0

    va

    va

    va

    Fbr( ) Rr( ) Rava Rp ( )

    d

    sstop2va vattotal2 brmi

    0

    v

    ava

    va

    Fbr( ) Rr( ) Rava Rp ( )

    d

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    0 10 20 30 40 50 60 70 80 90 100

    25

    50

    75

    100

    125

    150

    175

    200

    225

    250

    sstopva 0.2 0deg

    m

    sstopva 0.4 0deg m

    sstopva 0.6 0deg m

    sstopva 0.8 0deg m

    sstop2va 0.2 0deg

    m

    sstop2va 0.4 0deg m

    sstop2va 0.6 0deg m

    sstop2va 0.8 0deg m

    va

    km

    hr

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    CORNERING STABILITY

    Critical slipping speed:

    vdRv Rvg tan ( )

    1 tan ( )

    g gravity acceleration

    Rv steering radius

    transversal inclination of the road

    grip coefficient

    B.ec gauge

    hg center of gravity height

    0 50 100 150 200

    20

    40

    60

    80vdRaza 0deg 0.8( )

    km

    hr

    vdRaza 0deg 0.6( )

    km

    hr

    vdRaza 0deg 0.4( )

    km

    hr

    vdRaza 0deg 0.2( )

    km

    hr

    Raza

    m

    SPEED AT WHICH THE LOADED VEHICLE

    TURNS OVERS

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    vrlR ( ) R g

    Bec

    2hitan ( )

    1Bec

    2hi

    tan ( )

    SPEED AT WHICH THE UNLOADED

    VEHICLE TURNS OVER

    vrR ( ) R g

    Bec

    2hd

    tan ( )

    1Bec

    2hd

    tan ( )

    0 50 100

    20

    40

    60

    80

    Descarcat

    Incarcat

    vrRaza 0deg( )

    km

    hr

    vrlRaza 0deg( )

    km

    hr

    Raza

    m

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    N

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    3

    va

    ri3

    a4

    va

    ri4

    if va v

    5max a

    5

    va

    ri5

    a

    6

    va

    ri6

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