gardner denver - esm30
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Think Smarter.Think Gardner Denver.
ESM 30132 SeriesScrew Compressors
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The growing industrial demand for compressed air requires compressor
manufacturers to provide more reliable, economic and versatile
compressors within a small footprint. Gardner Denver addresses these
requirements, with the introduction of the new ESM 30132 Series.
The ESM 30132 Series of air compressors features the latest in
technology, innovation and engineering.
Low dBA level, small footprint, high efficiency and easy service are
standard benefits with the ESM Series.
Designed and manufactured in accordance with ISO standards, theESM series meets the industrys expectations of the highest quality
standards.
These fixed speed compressors continue to further strengthen
Gardner Denvers success story as a world leader incompressors.
Proven Results Even In Toughest Conditions
Gardner Denver product development is a balance of technology,
efficiency and performance all focused on meeting your demand
for compressed air.
The perfectfit to maximizeproductivity
DIN ISO 9001/EN 29001
Certificate: 5168
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Without an efficient, durable air-end,
an unique compressor design means
nothing.
Thats why Gardner Denver designs and
manufactures this critical component to
exact standards.
Efficient Gardner DenverAir-Ends
The ESM 30132 series is specially designed to
meet the demands for continuous 24-hour use
and absolute uptime required in critical
industrial processes.
More weight on your benefits
Efficiency
Low Noise Operation
Advanced Control System
Modern Cooling System
Easy Maintenance
Advanced Design
Thousands of our air-ends
are in operation world-wide,
proving that the heart of the
ESM 30132 series can stand the
test of time.
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1 +1= 1
A Perfectly Matched Design of
Motor, Direct Drive and Air-End
Optimized Cooling System
High efficiency radial fan
The radial fan concept represents quiet and ef ficient operation.
Additionally peripheral speed means low noise and the power
consumption is up to 50 percent lower than a comparable axial fan.
Another advantage is the high residual thrust (stable curve) that
allows the use of exhaust ducting with a pressure drop of up to 130 Pa.
Also the oversized after coolers used in the ESM 30132 series
ensures an optimum cooling and discharge temperature.
Small Installation Footprint & Integrated Dryer Concept
Thanks to the advanced compressor concept
the required footprint is reduced down to a minimum.
The optional integrated refrigerant dryerreduces
both extra installations and the required floor
space, making the compressor easier to install.
Optimised cooled
Low installation costs
Same dimensions with integrated dryer option
Utilising the premium sized air-end with optimised rotor tip speed, the compressor works more efficiently
and furthermore lowers the noise level. This allows additional 8 % energy savings for ESM50/80 models
of the extended 45/75 kW class.
The efficient motor/drive/air-end combination are designed
to reduce the specific power, which benefits you in the formof energy cost savings.
Additionally Gardner Denver is using TEFC IP55,
high efficiency motors.
An automatic motor lubrication system increases
bearing life and is maintenance free.
ESM 55132
Optional integrated refrigerant dryer
requires no extra floor space and reduces
extra installations.
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GD PILOT MK
Multiple languages
Total running and loaded hours
Service interval information
Running condition indicators
GD PILOT MK Control Systemfor reliability and simplicity of operation
The GD Pilot MK also has the capability
to have programmable inputs andoutputs, control additional equipment as
well as providing the following features:
The GD Pilot MK controller has a cleartext display with menus and tactile
buttons for easy navigation.
The controller ensures reliable operation
and protects your investment by
continuously monitoring the operational
parameters, which is essential
to reducing your running costs.
Error log monitor
Week clock timer
Secondary pressure
function
Remote control
Auto restart af ter power-cut
Emergency stop
RS 485 Modbus RTU
Advanced Control System
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Easy Servicing
The design of these packages assures the service points
are readily accessible. The enclosure side doors are hingedand removable to allow complete access to all service
points. The reduced number of moving parts also lowers
maintenance costs.
Gardner Denver carries a full line of after sales
products to meet all your requirements. By using
original spare parts, you will save both time and
money in the long term.
The synthetic efficiency advantage
with Gardner Denver AEONTM 9000 SP lubricant
as a standardA unique synthetic lubricant designed specifically to maximise
compressor efficiency and provide optimum lubricity.
A proven track record of service-life up to 6,000 hours in the
most rugged operating environments.
Extended life time
Maximum protection for internal components
Protect your investment
Gardner Denver recommends regular oil sampling and analysis provided by GD to ensure the highest level
of protection against component failure.
Green advantage
Extended drain intervals,
minimum disposal costs
Energy savings as a result of
optimum operation under
demanding temperature conditions
Make considerable savings on your
energy bill
Reduce your carbon foot printand save even more moneywith our optional heat recovery system
Re-use heat for industrial processes, heating systems, hot water and hot air!
Gardner Denver utilizes heat recovery systems
to maximize efficiency by recovering energy
generated during compressed air production.
As much as 90 % of all energy used can be recovered and utilized
Thermostatic control maintains desired temperature in the
compressor
Available factory f itted or as a retrofit kit
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Technical Data
1) Data measured and stated in accordance with ISO 1217 Ed. 4, Annex C and Pneurop / Cagi PN2CPTC2 test code and the following working pressures are used: 7.5 bar
models at 7 bar, 10 bar models at 9 bar and 13 bar models at 12 bar.2) Measured in free field conditions in accordance with the Pneurop / Cagi PN8TNC2.2 test code, +/ 3 dB3) Flow capacities to ISO 7183 refer to a working pressure of 7 bar, an inlet temperature of 35 C and an ambient temperature of 25 C, saturated / dew point to ISO 8573-1
ESM3050 Fixed speed rotary screw compressors
COMPRESSOR MODEL ESM30 ESM37 ESM45 ESM50
Maximum target pressure bar g 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10
Drive motor kW 30 37 45 45
FAD at working pressure 1) m/min 5.76 5.13 4.38 7.11 6.19 5.32 8.01 7.02 6.13 8.67 7.42
Noise level 2), 1 m dB(A) 67 68 69 67
Weight kg 923 966 988 1055
Dimensions (LxWxH) mm 1722 x 920 x 1659 1722 x 920 x 1659 1722 x 920 x 1659 1722 x 920 x 1659
INTEGRATED DRYER OPTION
Pressure dew point 3) oC 3 3 4 3 3 4 3
Pressure Drop kPa 8 12 14 17
Total power kW 1.3 1.8 1.8 1.8
Refrigerant R407C kg 1.6 1.35 1.35 1.35
Weight kg 110 120 120 120
COMPRESSOR MODEL ESM55 ESM75 ESM80
Maximum target pressure bar g 7.5 10 13 7.5 10 13 7.5 10
Drive motor kW 55 75 75
FAD at working pressure 1) m/min 10.71 9.54 8.27 13.76 12.48 10.51 14.75 12.32
Noise level 2), 1 m dB(A) 69 72 69
Weight kg 1725 1765 2010
Dimensions (LxWxH) mm 2158 x 1223 x 1971 2158 x 1223 x 1971 2158 x 1223 x 1971
INTEGRATED DRYER OPTION
Pressure dew point 3) oC 3 3 3
Pressure Drop kPa 20 16 12 16 12 10 16 12 10
Total power kW 2.2 3.3 3.3
Refrigerant R407C kg 1.5 1.9 1.9
Weight kg 128 139 139
ESM5580 Fixed speed rotary screw compressors
COMPRESSOR MODEL ESM90 ESM110 ESM132
Maximum target pressure bar g 7.5 10 13 7.5 10 13 7.5 10 13
Drive motor kW 90 110 132
FAD at working pressure 1) m/min 17.48 15.52 13.48 20.80 18.67 16.22 22.89 21.29 18.59
Noise level 2), 1 m dB(A) 73 75 76
Weight kg 2513 2614 2778
Dimensions (LxWxH) mm 2337 x 1368 x 2039 2337 x 1368 x 2039 2337 x 1368 x 2039
ESM55 toESM132 models are also available as WATER COOLED versions, for technical specifications please refer
to the water cooled technical information sheets.
ESM90132 Fixed speed rotary screw compressors
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For additional information please contact Gardner Denver or your local representative.
www.gardnerdenverproducts.com
Specifications subject to change without notice.Copyright 2010 Gardner Denver 58
2E1010B&N
Whatever the Application All from One
Gardner Denver is a recognised leader providing compressed
air and gas, vacuum and fluid transfer technologies to
industries throughout the world. With more than 150 years of
manufacturing experience, we have earned the trust of our
customers.
Our products and engineered solutions are sold through
multi-channel, worldwide distribution systems and are used
for applications in virtually every market sector, including
industrial manufacturing, transportation, to environmental
processes, to healthcare applications, and to energy
production.
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in the industry.
Coupled with an extremely high efficiency and maximum
reliability the VS Series provides a flexible solution in the
market with convincing features and controls.
Maximum output
Variable speed
Extremely low noise levels
Wide turndown range
Advanced microprocessor control system