biosolids: regulation and policy, dave yanke
TRANSCRIPT
TWCA Fall Conference | Friday October 14, 2016
Biosolids Panel
Presented by:David S. YankePresident – Environmental Practice
2NEWGEN STRATEGIES AND SOLUTIONS, LLC
Agenda
• Purpose of study for Trinity River Authority (TRA)
• Beneficial reuse options
• Biosolids innovations
• Biosolids in Texas
3NEWGEN STRATEGIES AND SOLUTIONS, LLC
Purpose of Study
• What biosolids management methods are available for TRA?
• Which methods might provide cost effective/sustainable options?
• Wastewater and solid waste “crossover”
4NEWGEN STRATEGIES AND SOLUTIONS, LLC
Beneficial Reuse Options
• Any method of managing biosolids that keeps the material out of landfills
Land Application
Composting
Heat Drying (Pelletization)
5NEWGEN STRATEGIES AND SOLUTIONS, LLC
• Land Application
– Method employed for centuries
– EPA 503 regulations (1993) sets limits for:
• Pathogen count
• Amount of trace metals
• Vector attraction guidelines
Beneficial Reuse Options (con’t)
6NEWGEN STRATEGIES AND SOLUTIONS, LLC
• Composting– Biosolids are rich in
nitrogen and water content
– Cannot be labeled “organic”
– Process meets requirements of EPA 503 regulations
Beneficial Reuse Options (con’t)
7NEWGEN STRATEGIES AND SOLUTIONS, LLC
• Heat Drying
– Volume reduction
– Class A product
– Ease of transport
– Drawback: huge power consumption
Beneficial Reuse Options (con’t)
8NEWGEN STRATEGIES AND SOLUTIONS, LLC
Beneficial Reuse Options – Other Technologies
Biosolids Solar Array (Merrell Bros.)
• Capital costs (50,000 wet ton throughput) = $8.0 to $12.5 million
• Sludge is pre-dried to 60%
• Subsequently passed through stacked oven for further drying
• Final product is 94% solids content, Class AA
9NEWGEN STRATEGIES AND SOLUTIONS, LLC
Beneficial Reuse Options – Other Technologies (con’t)
Fertilizer Manufacturing (Anuvia)• Two-stage hydrolysis process• Produce roughly 78,000 tons of fertilizer per year• Approximate cost of $20 to $40 per dry ton
10NEWGEN STRATEGIES AND SOLUTIONS, LLC
Beneficial Reuse Options – Other Technologies (con’t)
Hyper-X Evaporating Dryer (Singnergy)
• Sludge is uniformly pressed between a hot drum and a belt
• Resulting material is over 90% dry
• Relatively small footprint
11NEWGEN STRATEGIES AND SOLUTIONS, LLC
Biosolids in Texas
• NewGen conducted interviews and research with a multitude of entities:
– Compost processors
– Biosolids management and hauling companies
– Landfills
– Regional wastewater treatment plants
12NEWGEN STRATEGIES AND SOLUTIONS, LLC
Biosolids in Texas (con’t)
13NEWGEN STRATEGIES AND SOLUTIONS, LLC
Biosolids in Texas (con’t)
14NEWGEN STRATEGIES AND SOLUTIONS, LLC
Biosolids in Texas (con’t)
15NEWGEN STRATEGIES AND SOLUTIONS, LLC
City of Austin, Texas
• Anaerobically digested biosolids with residential brush material to make “Dillo Dirt”
• 6-foot high windrows more than 500 feet long
• Meets all Texas and EPA requirements for unrestricted use
16NEWGEN STRATEGIES AND SOLUTIONS, LLC
City of Dallas, Texas
• 110 MGD capacity at Southside facility
• Anaerobically digested
• Biogas meets ~60% of Southside’s energy needs
• Land disposed on-site at facility to grow cotton
17NEWGEN STRATEGIES AND SOLUTIONS, LLC
City of Houston, Texas
• 69th Street and Almeda Sims facilities produced 32,000 dry tons of pellets in 2012 through heat drying
• Product sold as: Hou-Actinite, Sustainite, and Cultivite
• Currently designing estimates for new facility at 69th Street for $100 million
18NEWGEN STRATEGIES AND SOLUTIONS, LLC
City of Waco, Texas
• Pelletization program began in 1996
• Produces Class A material (~22 tons per day)
• Markets to farmers who self-haul ($35-$40 per ton)
• Supplies approximately 70% of power requirements
19NEWGEN STRATEGIES AND SOLUTIONS, LLC
San Antonio River Authority
• Salatrillo plant permitted for 5.83 MGD (~1,000 dry tons of biosolids a year)
• Employs aeration basins and belt filter presses
• Class A material
• Composted on-site through collaborative effort with Texas Landfill Management
20NEWGEN STRATEGIES AND SOLUTIONS, LLC
New Earth / San Antonio Water System
• Six year relationship
• Biosolids placed into their compost
• Sold to professional landscapers and weekend gardeners
Questions?
David S. YankePresident – Environmental Practice
3420 Executive Center Drive, Suite 165Austin, Texas 78731