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GmbH complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en

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Page 1: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

GmbH

complete solutionsmachine tools

software

cutting technologies

protocolling

mpmc multi product machining center

de / en

Page 2: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

Thempmc is available in 6 sizes, startingwith the 600 series up to thempmc2000.Basedontherespectivemodel,machininglengthsfrom1mto25m(3-82ft)areavailable.

Inadditiontotheuniversalturning-millinghead,acomprehensiveselectionofattachmentsforallrequiredmachiningmethodsarepartofthesystemtocompletethemachiningofcomplexcomponentsinonesinglesetup.Theauxiliaryheadsareautomaticallyexchangedduringthemanufacturing.

Theautomatictoolchangermovesonanindependentshuttlebehindthetravellingcolumn locatedat the rearof themachine. Itoperatessimultan-eouslyduringthemachiningprocesssothatthetoolchangecantakeplaceinanylongitudinaltravelposition.

The programs for the SIEMENS 840D control are either automaticallygeneratedbyWeinCAD®ormanuallyinputatthemachine.ThediagnosticprogramWMDS® incombinationwith theemulationsoftwareCHECKitB4®ensuresmaximumavailabilityandproductivity.

Diempmcwirdin6Größen,beginnendmitder600erSeriebishinzurmpmc2000gebaut.JenachModellwirdeineBearbeitungslängevon1mbiszu25mangeboten.

Neben dem kombinierten Dreh-Fräskopf stehen noch weitere, voll-automatischeinwechselbareEinheiten zurVerfügung.SomitwerdenallemechanischenBearbeitungsartenunterstütztumdasWerkstückvollständigaufeinerMaschinefertigenzukönnen.

DerautomatischeWerkzeugwechsler -platzsparendanderMaschi-nenrückseitepositioniert-arbeitethauptzeitparallel,wobeidasWerk-zeugvoneinemunabhängigoperierendenShuttle transportiertwird.SomitisteinWerkzeugwechselinjederLängspositionmöglich.

Die Programmierung der Siemens 840D Steuerung erfolgt überWeinCAD®oderdiedirekteDateneingabeanderMaschine.DasDiagnosesystemWMDS®unddasEmulationsmodulCHECKitB4®garantierenmaximaleVerfügbarkeitundProduktivität.

multi product machining center mpmc

02

millinggundrillingthreadingturning measuring

Page 3: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

GmbH

03

grooveturninghobbing facemachining milling

Page 4: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

dualturning

multi product machining center mpmc 04

universal turning and milling

B-axisturningmilling

Page 5: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

turn-milling

we increase productivity 05

GmbH

interpolatingB-axis

Page 6: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

multi product machining center mpmc 06

attachment options

04

whirlingunits sidemillingunitsturretswithorwithoutlifetooling

Page 7: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

we increase productivity 07

GmbH

heavydutyturningunitsangularheadsU-centers

boringbars highspeedmillinganddrillingunits

machiningtables

Page 8: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

multi product machining center mpmc 08

magazine variety

04

chainmagazineandtoolshuttlewithdualgripper

Page 9: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

we increase productivity 09

GmbH

rackmagazineandrobotsupportedtoolshuttlewithbuffermagazineanddualgripper

Page 10: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

multi product machining center mpmc 10

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

headstockstorage

magazine variety

sidemillingcuttermagazine pickupmachiningheadstations

Page 11: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

we increase productivity 11

GmbH

pickupmachiningheadstations

Page 12: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

multi product machining center mpmc 12

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

features

programmablesteadies

workareawithoutcablecarriers

alignmentsteadies ergonomicaccessibility

Page 13: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

we increase productivity 13

GmbH

CADweinR

ergonomicaccessibility crankshafts

whirling,millingandturning

programming and emulation

emulation

multitaskmachining

Page 14: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

multi product machining center mpmc 14

technical data

04

turningmillingdrillingwhirlingpeelingthreadinghobbingpolishinggrindingmeasuring

axisdescription

powerdiagramtooldrive,MPMC850

torquediagramtooldrive,MPMC850

Page 15: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

we increase productivity 15

GmbH

mpmc 600

mpmc 850

mpmc 1000

mpmc 1200

mpmc 1500

mpmc 2000

Lünettenschlittensteadyslide

60023,62‘‘

85033,46‘‘

100039,37‘‘

120047,24‘‘

150059,06‘‘

200078,74‘‘

Lünettesteadyrest

50019,69‘‘

60023,62‘‘

100039,37‘‘

110043,31‘‘

130051,18‘‘

160062,99‘‘

Bettbed

82032,28‘‘

102040,16‘‘

124048,82‘‘

138054,33‘‘

160062,99‘‘

205080,71‘‘

length

--

--

--

--

-

--

10003,28

10003,28

10003,28

10003,28

10003,28

10003,28

700022,97ft

1100036,09ft

1200039,37ft

1500049,21ft

1500049,21ft

1500049,21ft

workpieceweight

5,5/8t

8/14t

12/19t

16/20t

16/20t

60/80t

S

B

S

B

S

B

S

B

S

B

S

B

30kW@375min-14000min-1

120°/s@2845Nm

37kW@375min-14000min-1

120°/s@3450Nm

46kW@375min-14000min-1

120°/s@3450Nm

70kW@375min-12500(3000)min-1

90°/s@10320Nm

70kW@375min-12500(3000)min-1

90°/s@10320Nm

70kW@375min-12500(3000)min-1

90°/s@10320Nm

760NmC8+HSKA1008000Nm

940NmC8+HSKA10014000Nm

1160NmC8+HSKA10014000Nm

1780NmC10+HSKA12520000Nm

1780NmC10+HSKA12520000Nm

1780NmC10+HSKA12520000Nm

turning(S)andchuckaxis(C)milling(S)andswivelaxis(B) weightdependingonlength

28-46t

44-84t

48-104t

52-122t

52-122t

60-165t

Durchmesserdiameter

Länge Werkstückgewicht Fräsen (S)undSchwenkachse(B) Drehen(S)undFutterachse (C) Gewicht je nach Länge

Werkstückworkpiece

Werkzeugantriebtooldrive

Spindelkastentoolheadstock

Maschinemachine

GmbH

GmbH

74kW@98min-11600min-1

20min-1@6494Nm

101kW@90min-11000min-1

15min-1@13440Nm

131kW@90min-11000min-1

15min-1@13440Nm

131kW@90min-11000min-1

15min-1@13440Nm

198kW@15min-1150min-1

15min-1@52000Nm

198kW@15min-1150min-1

15min-1@52000Nm

7872NmDIN55026B15

13424NmDIN55026B15

17408NmDIN55026B15

17408NmDIN55026B20

131500NmDIN55026B28

131500NmDIN55026B28

S

B

S

B

S

C

S

C

S

C

S

C

Page 16: complete solutions - weingartner · 2015-11-17 · complete solutions machine tools software cutting technologies protocolling mpmc multi product machining center de / en. The mpmc

GmbH

Weingärtner Maschinenbau GmbH

[email protected]

4656 Kirchham 29 | Austria

phone +43 7619 2103 0fax +43 7619 2103 / 42

ICS

Med

ien

& M

esse

n , 4

810

Gm

und

en

print date 08/2013.Technische Änderungen vorbehalten.

workpieceslarge complex components

heavy steel rollersmould tie bars

windmill generator shaftsturbine shafts

large crankshaftsinjection screws