fluid end parts list - quincie oilfield products gardner denver/opi600/opi600 fe... · ecn 1027506...

ECN 1027506

GARDNER DENVER® 301WPD997 Rev AAugust, 2005

WELL SERVICING PUMP

MODEL

OPI-600

TRIPLEX PUMP

FLUID ENDPARTS LIST

301WPD997 Page i

FLUID END PARTS LISTFOR

OPI-600WELL SERVICING PUMP

MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER DENVER

PARTS AND SUPPORT SERVICES

Gardner Denver® genuine pump parts are manufactured to design tolerances and are developed foroptimum dependability. Design and material innovations are the result of years of experience withhundreds of different pump applications. Reliability in materials and quality assurance is incorporatedin our genuine replacement parts.

Your authorized Gardner Denver Sales Office offers all the backup you ll need. The Fort WorthManufacturing Facility maintains a large inventory of genuine parts.

Gardner Denver supports your needs with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.

2. Repair and maintenance kits designed with the necessary parts to simplify servicing your pump.

Authorized service technicians are factory trained and skilled in pump maintenance and repair. Theyare ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver distributor, refer to the yellowpages of your phone directory or contact:

Factory (Tulsa): Service Center (Odessa): Service Center (Ft. Worth):Gardner Denver Well Servicing Pumps4747 South 83rd East AvenueTulsa, Oklahoma 74145

Chaparral2121 West 44th StreetOdessa, Tx 79768

Geoquip7533 Kathy LaneFt. Worth, Texas 76126

Phone: (918) 664-1151(800) 738-8099

Phone: (432) 366-5433 (800) 368-1134

Phone: (817) 249-6400 (800) 824-0271

Fax: (918) 664-6225 Fax: (432) 363-9940 Fax: (817) 249-6401

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). TheSerial Number is also stamped on top of the cylinder end of the frame (cradle area).

All orders for Parts should be placed with the Tulsa or Ft. Worth facility.

Where NOT specified, quantity of parts required per pump or unit is one (1); where more than oneis required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OFPARTS REQUIRED.

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GARDNER DENVER PRODUCT WARRANTY

GENERAL PROVISIONS ANDLIMITATIONS

Gardner Denver (the "Company") warrants to eachoriginal retail purchaser ("Purchaser") of its newproducts, assemblies or parts from the Company or itsauthorized distributors that such products are, at thetime of delivery to the Purchaser, made with goodmaterial and workmanship. No warranty is made withrespect to:

1. Any product which has been repaired oraltered in such a way, in the Company'sjudgment, as to affect the product adversely.

2. Any product which has, in the Company'sjudgment, been subject to negligence,accident, or improper storage, improperinstallation, operation or application.(Examples: over-pressure, sand-outs,cavitation, corrosion, erosion or degradation).

3. Any product which has not been operated ormaintained in accordance with therecommendations of the Company.

4. Components or accessories manufactured,warranted and serviced by others.

Any reconditioned or prior owned product.

Claims for items described in (4) above should besubmitted directly to the manufacturer.

WARRANTY PERIODThe Company's obligation under this warranty islimited to repairing or, at its option, replacing, duringnormal business hours at an authorized service facilityof the Company, any part or assembly which in theCompany s judgment proved to have unsatisfactorymaterial or workmanship within the applicableWarranty Period as follows.

Except for the products or components listed below,and subject to the limitations and restrictions set forthin the Disclaimer section set forth below, theWarranty Period for all products is 1,250 hours ofoperation or three (3) months after start-up, not toexceed 120 days after delivery to Purchaser,whichever occurs first. The exceptions are as follows:

1. Power end is warranted for twelve (12) monthsfrom date of start-up or eighteen (18) monthsfrom date of delivery to the Purchaser,whichever occurs first.

2. Forged steel fluid cylinders are warranted formaterials and workmanship for 6 months fromthe date of installation or 18 months from the

date of delivery to the purchaser, which everoccurs first.

3. Repairs are warranted for 90 days from thedate of delivery, for the workmanship andmaterials of the new parts installed.

4. Weld repaired fluid ends and weld repairedcomponents are not warranted.

5. Expendable fluid end parts, including, but notlimited to, valves, valve parts, packing, linersand pistons, are not covered by this warrantydue to variable abrasive nature of materialpumped.

PRESERVATION ASSEMBLIES DESTINEDFOR STORAGE

In order for warranty acceptance any pump assemblynot immediately installed or destined to be in storageor in transit for extended periods of time must beprepared for storage as defined in the Company sLong Term Storage Procedure. This includes but isnot limited to:

Drain and thoroughly clean inside power endcrankcase.

Spray rust inhibiting oil on all bearing, machinedand inside surfaces of the power end.

Induce clean gear oil into any circulating pump,filter, heat exchanger and piping.

Remove valves, seats and plungers from thefluid end. Thoroughly clean and dry these partsand all internal surfaces. Coat all cylinder bores,valve covers and reusable expendable parts withrust preventative.

Flush all water, and contaminants from pump,tanks, hoses and spray nozzles. Spray allcomponents with a rust inhibiting oil.

Rotate pump every 30 days to insure bearingsare oiled.

At the expense of the Purchaser, any productproperly preserved must be inspected by anauthorized agent of the Company, prior to theCompany, granting any extended warrantybeyond that stated in this warranty.

LABOR TRANSPORTATION ANDINSPECTION

The Company will provide labor, by Companyrepresentative or authorized service personnel, forrepair or replacement of any product or part thereofwhich in the Company's judgment is proved not to be

301WPD997 Page iii

as warranted. Labor shall be limited to the amountspecified in the Company's labor rate schedule. Laborcosts in excess of the Company rate schedulescaused by, but not limited to, location or inaccessibilityof the equipment, or labor provided by unauthorizedservice personnel is not provided for by this warranty.

All costs of transportation of product or parts claimednot to be as warranted and, of repaired or replacementparts to or from such service facility shall be borne bythe Purchaser. The Company may require the returnof any part claimed not to be as warranted to one of itsfacilities as designated by the Company, transportationprepaid by the Purchaser, to establish a claim underthis warranty.

Replacement parts provided under the terms of thiswarranty are warranted for the remainder of theWarranty Period of the product upon which installed tothe same extent as if such parts were originalcomponents.

The Company may request a root cause analysis beperformed in-order to identify if a request for warrantyclaim meets the requirements of this warranty.

DISCLAIMERExcept as to title, the foregoing warranty is the soleand exclusive warranty of the Company. TheCompany hereby extends other manufactureswarranty or guaranties, if any given to Company bysuch manufacturer, but only to the extent theCompany is able to enforce such warranty orguaranties. The Company has not authorized anyparty to make any representation or warranty otherthan as expressly set forthherein. SELLER HEREBYDISCLAIMS AND EXCLUDES ANY OTHEREXPRESS, IMPLIED OR STATUTORYWARRANTIES, ARISING BY OPERATION OF LAWOR OTHERWISE, INCLUDING, WITHOUTLIMITATION, ANY WARRANTIES OFMERCHANTABILITY OR FITNESS FOR APARTICULAR PURPOSE. COMPANY MAKES NOWARRANTIES OR REPRESENTATIONS OF ANYKIND WHATSOEVER (EXPRESS, IMPLIED ORSTATUTORY), OF LAW OR OTHERWISE, ON ANYEQUIPMENT, COMPONENT PARTS ORACCESSORIES SOLD HEREUNDER WHICH, ARENOT MANUFACTURED BY COMPANY.

NOTWITHSTANDING ANYTHING HEREIN TO THECONTRARY, THE FOREGOING WARRANTY SHALLBE THE SOLE AND EXCLUSIVE REMEDY

AVAILABLE TO THE PURCHASER. UNDER NOCIRCUMSTANCES, WHETHER IN CONTRACT,TORT OR OTHERWISE, SHALL THE COMPANY STOTAL LIABILITY ARISING IN CONNECTION WITHANY PURCHASE ORDER EXCEED THE AMOUNTOF ANY SALES OR OTHER PROCEEDS RECEIVEDPURSUANT THERETO. IN ADDITION, UNDER NOCIRCUMSTANCES, WHETHER IN CONTRACT,TORT OR OTHERWISE, SHALL THE COMPANY BELIABLE FOR LIQUIDATED, SPECIAL, INDIRECT,INCIDENTAL, EXEMPLARY, OR CONSEQUENTIALDAMAGES, EXPENSES OR COSTS, INCLUDING,WITHOUT LIMITATION, LOST PROFITS ORFACILITY DOWNTIME, HOWEVER CAUSED ANDEVEN IF THE POTENTIAL OF SUCH DAMAGESWAS DISCLOSED AND/OR KNOWN.

No statement, representation, agreement, orunderstanding, oral or written, made by any agent,distributor, representative, or employee of theCompany which is not contained in this Warranty willbe binding upon the Company unless made in writingand executed by an officer of the Company.

This warranty shall not be effective as to any claimwhich is not presented within 30 days after the dateupon which the product is claimed not to have been aswarranted. Any action for breach of this warranty mustbe commenced within one year after the date uponwhich the cause of action occurred.

Any adjustment made pursuant to this warranty shallnot be construed as an admission by the Companythat any product was not as warranted.

WARRANTY REQUESTSProducts to be returned for warranty analysis shall

be approved for return in writing by the Company priorto shipment. All requests for product return shall besubmitted by email. Facsimile or letter to:

Warranty Department c/oGardner Denver Petroleum Pumps4747 South 83rd East AvenueTulsa, Oklahoma 74145

Email: [email protected]: (918) 664-6225

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TABLE OF CONTENTS

2.25 FLUID CYLINDER ASSEMBLY ....................................................................................32.75 STANDARD FLUID CYLINDER ASSEMBLY ...............................................................53 STANDARD FLUID CYLINDER ASSEMBLY ....................................................................72.75 AUTOFRETTAGED FLUID CYLINDER ASSEMBLY....................................................93 AUTOFRETTAGED FLUID CYLINDER ASSEMBLY ......................................................113.5 FLUID CYLINDER ASSEMBLY ....................................................................................134 FLUID CYLINDER ASSEMBLY .......................................................................................154.5 FLUID CYLINDER ASSEMBLY ....................................................................................175 FLUID CYLINDER ASSEMBLY .......................................................................................19

RUBBER SPRING LOADED PACKING ..............................................................................20CDI ADJUSTABLE HNBR PACKING ..................................................................................23CDI NON-ADJUSTABLE HNBR PACKING .........................................................................26

DISCHARGE OPTIONS FOR STANDARD FLUID ENDS ...................................................29

DISCHARGE OPTIONS FOR AUTOFRETTAGED FLUID ENDS .......................................35

SUCTION MANIFOLD OPTIONS ........................................................................................38

FLUID END SERVICE TOOLS ............................................................................................44

VALVE SEAT PULLER KITS ...............................................................................................45

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2.25 FLUID CYLINDER ASSEMBLY

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RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 2.25 CWS 1 013PN002* Valve Assembly (Includes Items 2-6) 6 227QBX4822 Valve Seat (Suction and Discharge) 6 21164603 O-ring 6 21164704 Valve (Suction and Discharge) 6 21165605 Valve Spring (Suction and Discharge) 6 21164736 Cage - Valve Spring (Suction and Discharge) 6 21164717 Suction Valve Cover 3 086PN0108 O-ring 3 901SH05-3339 Back-up Ring (for Item 8) 6 25BC650

10 Retainer Nut Suction Valve Cover 3 50PN0711 Discharge Valve Cover Plain 2 PP100594712 Retainer Nut Discharge Valve Cover Plain 2 50PN0713 O-ring 3 901SH05-33314 Back-up Ring (for Item 13) 6 25BC65015 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 PP100600916 Discharge Valve Cover Gauge Connection 1 054PN00717 O-ring 1 10796718 Stuffing Box 2.25 3 200WPD01419 Seal Carrier Stuffing Box to Fluid End 3 491PN02720 O-ring 3 10797821 O-ring 3 10797322 Plunger 2.25 3 160PN01023 Plunger Clamp 3 171PN00824 Screw (Included in Item #23) 6 75P7725 Packing Group 3 See Pages 20-2826 Suction Manifold 1 See Pages 38-4327 Capscrew 12 655EE04028 Dowel Pin 3 62M2029 Discharge Flanges See Pages 29-3430 Stud 16 450VP003-03431 Hex Nut 1 50B3232 Seal 2 1502 Weco 1 901SH06-1*** Fluid End to Frame Bolts (NOT SHOWN) 12 200WPD655

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2.75 STANDARD FLUID CYLINDER ASSEMBLY

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2.75 STANDARD FLUID CYLINDER ASSEMBLY


1 Fluid Cylinder, 2.75 Standard 1 11PN042 Valve Seat (Suction and Discharge) Mission 6 928SH01-8

Valve Seat (Suction and Discharge) Novatech 6 1013763 Suction Valve Mission (No Burst Disk) 3 927SH01-7

Suction Valve Novatech (No Burst Disk) 3 101914Suction Valve Mission with 22.5k Burst Disk 3 301WPD482

4 Discharge Valve Mission 3 927SH01-7Discharge Valve Novatech 3 101914

5 Valve Spring Suction 3 918VP0246 Valve Spring Discharge 3 918VP0247 Suction Spring Retainer Cage 3 131PN068 Suction Valve Stop 3 130PN099 Suction Valve Cover 3 302WPD147

10 O-ring 3 10798111 Back-up Ring (for Item 10) 6 25BC65212 Retainer Nut Suction Valve Cover 3 50PN0613 Discharge Valve Cover Plain 2 300WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN0715 O-ring 3 10797516 Back-up Ring (for Item 15) 6 25BC65117 O-ring 1 10796718 Plunger 2.75 3 202WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0421 Suction Manifold 1 See Pages 38-4322 Screw 12 655EE04023 Discharge Valve Cover Gauge Connection 1 301WPD14724 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 054PN00725 Seal 2 1502 Weco 1 901SH06-126 Stuffing Box 2.75 3 202WPD01427 Stud 16 450VP003-03428 Hex Nut 16 50B3229 Discharge Flanges See Pages 29-3430 Seal Carrier Stuffing Box to Fluid End 3 491PN01631 O-ring 3 18535132 Seal 3 901SH13-733 Dowel Pin 3 62M2034 Screw (Included in Item #20) 6 75P77

*** Fluid End to Frame Bolts (NOT SHOWN) 12 200WPD655

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3 STANDARD FLUID CYLINDER ASSEMBLY

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3 STANDARD FLUID CYLINDER ASSEMBLY


1 Fluid Cylinder, 3 Standard 1 11PN042 Valve Seat (Suction and Discharge) Mission 6 928SH01-8


Suction Valve Novatech (No Burst Disk) 3 101914Suction Valve Mission with Burst Disk 3 301WPD482



10 O-ring 3 10798111 Back-up Ring (for Item 10) 6 25BC65212 Retainer Nut Suction Valve Cover 3 50PN0613 Discharge Valve Cover Plain 2 300WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN0715 O-ring 3 10797516 Back-up Ring (for Item 15) 6 25BC65117 O-ring 1 10796718 Plunger 3 3 201WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0421 Suction Manifold 1 See Pages 38-4322 Screw 12 655EE04023 Discharge Valve Cover Gauge Connection 1 301WPD14724 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 054PN00725 Seal 2 1502 Weco 1 901SH06-126 Stuffing Box 3 3 204WPD01427 Stud 16 450VP003-03428 Hex Nut 16 50B3229 Discharge Flanges See Pages 29-3430 Seal Carrier Stuffing Box to Fluid End 3 491PN01631 O-ring 3 18535132 Seal 3 901SH13-733 Dowel Pin 3 62M2034 Screw 6 75P77


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2.75 AUTOFRETTAGED FLUID CYLINDER ASSEMBLY

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2.75 AUTOFRETTAGED FLUID CYLINDER ASSEMBLY


1 Fluid Cylinder, 2.75 Autofrettaged 1 303WPD0292 Valve Seat (Suction and Discharge) Mission 6 928SH01-8





10 O-ring 3 10798111 Back-up Ring (for Item 10) 6 25BC65212 Retainer Nut Suction Valve Cover 3 305WPD20513 Discharge Valve Cover Plain 2 314WPD14714 Retainer Nut Discharge Valve Cover Plain 2 303WPD20515 O-ring 3 10797516 Back-up Ring (for Item 15) 6 25BC65117 O-ring 1 10796718 Plunger 2.75 3 202WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0421 Suction Manifold 1 See Pages 38-4322 Screw 12 655EE04023 Discharge Valve Cover Gauge Connection 1 315WPD14724 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 304WPD20525 Seal 2 1502 Weco 1 901SH06-126 Stuffing Box 2.75 3 202WPD01427 Seal Carrier Stuffing Box to Fluid End 3 491PN01628 O-ring 3 18535129 Seal 3 901SH13-730 Dowel Pin 3 62M2031 Screw 6 75P7732 Discharge Flanges See Pages 35-37* OPTIONAL ITEMS:

33 Valve Cover Lock 3 PP100135734 Lock Bolt Left-hand Thread 3 PP1001506


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3 AUTOFRETTAGED FLUID CYLINDER ASSEMBLY

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3 AUTOFRETTAGED FLUID CYLINDER ASSEMBLY


1 Fluid Cylinder, 3 Autofrettaged 1 303WPD0292 Valve Seat (Suction and Discharge) Mission 6 928SH01-8





10 O-ring 3 10798111 Back-up Ring (for Item 10) 6 25BC65212 Retainer Nut Suction Valve Cover 3 305WPD20513 Discharge Valve Cover Plain 2 314WPD14714 Retainer Nut Discharge Valve Cover Plain 2 303WPD20515 O-ring 3 10797516 Back-up Ring (for Item 15) 6 25BC65117 O-ring 1 10796718 Plunger 3 3 201WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0421 Suction Manifold 1 See Pages 38-4322 Screw 12 655EE04023 Discharge Valve Cover Gauge Connection 1 315WPD14724 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 304WPD20525 Seal 2 1502 Weco 1 901SH06-126 Stuffing Box 3 3 204WPD01427 Seal Carrier Stuffing Box to Fluid End 3 491PN01628 O-ring 3 18535129 Seal 3 901SH13-730 Dowel Pin 3 62M2031 Screw 6 75P7732 Discharge Flanges See Pages 35-37* OPTIONAL ITEMS:

33 Valve Cover Lock 3 PP100135734 Lock Bolt Left-hand Thread 3 PP1001506


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1 Fluid Cylinder, 3.5 1 11PN032 Valve Seat (Suction and Discharge) Mission 6 928SH01-4

Valve Seat (Suction and Discharge) Novatech 6 1001993 Suction Valve Mission (No Burst Disk) 3 927VP010-003

Suction Valve Novatech (No Burst Disk) 3 TUL101778Suction Valve Mission with 22.5k Burst Disk 3 302WPD482

4 Discharge Valve Mission 3 927VP010-003Discharge Valve Novatech 3 TUL101778


10 O-ring 3 10798511 Back-up Ring (for Item 10) 6 25BC65812 Retainer Nut Suction Valve Cover 3 50PN0813 Discharge Valve Cover Plain 2 303WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN0615 O-ring 3 10798116 Back-up Ring (for Item 15) 6 25BC65217 O-ring 1 10796718 Plunger 3.5 3 203WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0321 Suction Manifold 1 See Pages 38-4322 Screw 12 655EF06023 Discharge Valve Cover Gauge Connection 1 304WPD14724 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 054PN00925 Seal 2 1502 Weco 1 901SH06-126 Stuffing Box 3.5 3 206WPD01427 Stud 16 450VP003-03428 Hex Nut 16 50B3229 Discharge Flanges See Pages 29-3430 Seal Carrier Stuffing Box to Fluid End 3 491PN01731 O-ring 3 16281032 Seal 3 901SH13-233 Dowel Pin 3 62M2034 Screw 6 75P77


HP_Owner

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GD101260

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GD101260BU

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4 FLUID CYLINDER ASSEMBLY

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1 Fluid Cylinder, 4 1 11PN032 Valve Seat (Suction and Discharge) Mission 6 928SH01-4


Suction Valve Novatech (No Burst Disk) 3 TUL101778Suction Valve Mission with Burst Disk 3 302WPD482

4 Discharge Valve Mission 3 927VP010-003Discharge Valve Novatech 3 TUL101778


10 O-ring 3 10798511 Back-up Ring (for Item 10) 6 25BC65812 Retainer Nut Suction Valve Cover 3 50PN0813 Discharge Valve Cover Plain 2 303WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN0615 O-ring 3 10798116 Back-up Ring (for Item 15) 6 25BC65217 O-ring 1 10796718 Plunger 4 3 200WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0321 Suction Manifold 1 See Pages 38-4322 Screw 12 655EF06023 Discharge Valve Cover Gauge Connection 1 304WPD14724 Retainer Discharge Valve Cover 2 1502 Gage Connection 1 054PN00925 Seal 2 1502 Weco 1 901SH06-126 Stuffing Box 4 3 209WPD01427 Stud 16 450VP003-03428 Hex Nut 16 50B3229 Discharge Flanges See Pages 29-3430 Seal Carrier Stuffing Box to Fluid End 3 491PN01731 O-ring 3 16281032 Seal 3 901SH13-233 Dowel Pin 3 62M2034 Screw 6 75P77


HP_Owner

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1 Fluid Cylinder, 4.5 1 11PN022 Valve Seat (Suction and Discharge) Mission 6 928SH01-3


Suction Valve Novatech (No Burst Disk) 3 101469Suction Valve Mission with 22.5k Burst Disk 3 PP1003832

4 Discharge Valve Mission 3 927VP010-004Discharge Valve Novatech 3 101469

5 Valve Spring Suction 3 918PN066 Valve Spring Discharge 3 918PN067 Suction Spring Retainer Cage 3 131PN048 Suction Valve Stop 3 130PN069 Suction Valve Cover 3 307WPD147

10 O-ring 3 10799011 Back-up Ring (for Item 10) 6 25BC66112 Retainer Nut Suction Valve Cover 3 50PN0513 Discharge Valve Cover Plain 2 306WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN0415 O-ring 3 10798516 Back-up Ring (for Item 15) 6 25BC65817 Retainer Nut Discharge Valve Cover Gauge Connection 3 54PN0518 Plunger 4.5 3 204WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 1 170PN0321 Suction Manifold 12 See Pages 38-4322 Screw 1 655EF06023 Discharge Valve Cover Gauge Connection 1 72PN1024 Seal 2 1502 Weco 1 901SH06-125 Stuffing Box 4.5 3 211WPD01426 Stud 8 79AJ527 Hex Nut 16 50B3428 Discharge Flanges See Pages 29-3429 Seal Carrier Stuffing Box to Fluid End 3 491PN01830 O-ring 3 10799131 Seal 3 901SH13-532 Dowel Pin 3 62M2033 Screw 6 75P77


HP_Owner

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GD101260

HP_Owner

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GD101260BU

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1 Fluid Cylinder, 5 1 11PN022 Valve Seat (Suction and Discharge) Mission 6 928SH01-3


Suction Valve Novatech (No Burst Disk) 3 101469Suction Valve Mission with Burst Disk 3 PP1003832

4 Discharge Valve Mission 3 927VP010-004Discharge Valve Novatech 3 101469

5 Valve Spring Suction 3 918PN066 Valve Spring Discharge 3 918PN067 Suction Spring Retainer Cage 3 131PN048 Suction Valve Stop 3 130PN069 Suction Valve Cover 3 307WPD147

10 O-ring 3 10799011 Back-up Ring (for Item 10) 6 25BC66112 Retainer Nut Suction Valve Cover 3 50PN0513 Discharge Valve Cover Plain 2 306WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN0415 O-ring 3 10798516 Back-up Ring (for Item 15) 6 25BC65817 Retainer Nut Discharge Valve Cover Gauge Connection 3 54PN0518 Plunger 5 3 205WPD03819 Packing Group 3 See Pages 20-2820 Plunger Clamp 3 170PN0321 Suction Manifold 1 See Pages 38-4322 Screw 12 655EF06023 Discharge Valve Cover Gauge Connection 1 72PN1024 Seal 2 1502 Weco 1 901SH06-125 Stuffing Box 5 3 213WPD01426 Stud 8 79AJ527 Hex Nut 8 50B3428 Discharge Flanges See Pages 29-3429 Seal Carrier Stuffing Box to Fluid End 3 491PN01830 O-ring 3 10799131 Seal 3 901SH13-532 Dowel Pin 3 62M2033 Screw 6 75P77


HP_Owner

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Unmarked set by HP_Owner

HP_Owner

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GD101260

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RUBBER SPRING LOADED PACKING

2.25 RSL PACKING ASSEMBLY


1 HEADER RING, 2.25 1 901VP014-0192 PRESSURE RING 2 901VP002-0193 SPACER 1 206WPD1444 FEMALE ADAPTER 1 203PN001-0155 WIPER SEAL 1 60AM506 O-RING 1 1378667 PACKING NUT 1 182PN025



1 HEADER RING, 2.75 1 901VP014-0132 PRESSURE RING 2 901VP002-0133 SPACER 1 200WPD1444 FEMALE ADAPTER 1 203PN001-0095 WIPER SEAL 1 60AM826 O-RING 1 1378667 PACKING NUT 1 308WPD008

3 RSL PACKING ASSEMBLY


1 HEADER RING, 3 1 901VP014-0022 PRESSURE RING 2 901VP002-0023 SPACER 1 201WPD1444 FEMALE ADAPTER 1 203PN001-0015 WIPER SEAL 1 5957100006 O-RING 1 1378667 PACKING NUT 1 309WPD008

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1 HEADER RING, 3.5 1 901VP014-0122 PRESSURE RING 2 901VP002-0123 SPACER 1 202WPD1444 FEMALE ADAPTER 1 203PN001-0075 WIPER SEAL 1 60AM836 O-RING 1 901SH05-2567 PACKING NUT 1 310WPD008

4 RSL PACKING ASSEMBLY


1 HEADER RING, 4 1 901VP014-0052 PRESSURE RING 2 901VP002-0053 SPACER 1 203WPD1444 FEMALE ADAPTER 1 203PN001-0035 WIPER SEAL 1 60AM846 O-RING 1 901SH05-2567 PACKING NUT 1 311WPD008



1 HEADER RING, 4.5 1 901VP014-0142 PRESSURE RING 2 901VP002-0143 SPACER 1 204WPD1444 FEMALE ADAPTER 1 203PN001-0055 WIPER SEAL 1 60AM736 O-RING 1 1085157 PACKING NUT 1 312WPD008

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1 HEADER RING, 5 1 901VP014-0092 PRESSURE RING 2 901VP002-0093 SPACER 1 205WPD1444 FEMALE ADAPTER 1 203PN001-0065 WIPER SEAL 1 60AM746 O-RING 1 1676617 PACKING NUT 1 313WPD008

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CDI ADJUSTABLE HNBR PACKING

2.25 CDI ADJUSTABLE HNBR PACKING ASSEMBLY


1 HEADER RING, 2.25 1 300OPE2222 PRESSURE RING 1 307OPE2223 FEMALE ADAPTER 1 306OPE1704 SPACER 1 300OPE1445 WIPER SEAL 1 60AM816 JUNK RING 1 300OPE3177 PACKING NUT 1 300WPD008




3 CDI ADJUSTABLE HNBR PACKING ASSEMBLY


1 HEADER RING, 3 1 5957020002 PRESSURE RING 1 5956940003 FEMALE ADAPTER 1 5956860004 SPACER 1 5957180005 WIPER SEAL 1 5957100006 JUNK RING 1 302OPE3177 PACKING NUT 1 302WPD008

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1 HEADER RING, 4 1 303OPE2222 PRESSURE RING 1 310OPE2223 FEMALE ADAPTER 1 309OPE1704 SPACER 1 303OPE1445 WIPER SEAL 1 60AM846 JUNK RING 1 305OPE3177 PACKING NUT 1 304WPD008



1 HEADER RING, 4.5 1 5957040002 PRESSURE RING 1 5956960003 FEMALE ADAPTER 1 5956880004 SPACER 1 5957200005 WIPER SEAL 1 60AM736 JUNK RING 1 306OPE3177 PACKING NUT 1 305WPD008

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1 HEADER RING, 5 1 5957050002 PRESSURE RING 1 5956970003 FEMALE ADAPTER 1 5956890004 SPACER 1 5957210005 WIPER SEAL 1 60AM746 JUNK RING 1 307OPE3177 PACKING NUT 1 306WPD008

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CDI NON-ADJUSTABLE HNBR PACKING

2.25 CDI NON-ADJUSTABLE HNBR PACKING ASSEMBLYRefNo. Name of Part Qty. Part No.

1 HEADER RING, 2.25 1 300OPE2222 PRESSURE RING 1 307OPE2223 FEMALE ADAPTER 1 306OPE1704 SPACER 1 300OPE1445 WIPER SEAL 1 60AM816 JUNK RING 1 300WPD3177 PACKING NUT 1 307WPD0088 O-RING 1 137866


1 HEADER RING, 2.75 1 301OPE2222 PRESSURE RING 1 308OPE2223 FEMALE ADAPTER 1 307OPE1704 SPACER 1 301OPE1445 WIPER SEAL 1 60AM826 JUNK RING 1 301WPD3177 PACKING NUT 1 308WPD0088 O-RING 1 137866

3 CDI NON-ADJUSTABLE HNBR PACKING ASSEMBLYRefNo. Name of Part Qty. Part No.

1 HEADER RING, 3 1 5957020002 PRESSURE RING 1 5956940003 FEMALE ADAPTER 1 5956860004 SPACER 1 5957180005 WIPER SEAL 1 5957100006 JUNK RING 1 302WPD3177 PACKING NUT 1 309WPD0088 O-RING 1 137866

301WPD997 Page 27



1 HEADER RING, 3.5 1 302OPE2222 PRESSURE RING 1 309OPE2223 FEMALE ADAPTER 1 308OPE1704 SPACER 1 302OPE1445 WIPER SEAL 1 60AM836 JUNK RING 1 303WPD3177 PACKING NUT 1 310WPD0088 O-RING 1 901SH05-256


1 HEADER RING, 4 1 303OPE2222 PRESSURE RING 1 310OPE2223 FEMALE ADAPTER 1 309OPE1704 SPACER 1 303OPE1445 WIPER SEAL 1 60AM846 JUNK RING 1 305WPD3177 PACKING NUT 1 311WPD0088 O-RING 1 901SH05-256


1 HEADER RING, 4.5 1 5957040002 PRESSURE RING 1 5956960003 FEMALE ADAPTER 1 5956880004 SPACER 1 5957200005 WIPER SEAL 1 60AM736 JUNK RING 1 306WPD3177 PACKING NUT 1 312WPD0088 O-RING 1 167661

301WPD997 Page 28



1 HEADER RING, 5 1 5957050002 PRESSURE RING 1 5956970003 FEMALE ADAPTER 1 5956890004 SPACER 1 5957210005 WIPER SEAL 1 60AM746 JUNK RING 1 307WPD3177 PACKING NUT 1 313WPD0088 O-RING 1 167661

301WPD997 Page 29

DISCHARGE OPTIONS FOR STANDARD FLUID ENDS

2 1502 HAMMER UNION DISCHARGE FLANGESTANDARD FLUID ENDS

2-1/4 TO 3 FLUID ENDS


1 2 1502 Female Flange DNV Certified Material 1 267PN062 O-ring 1 1079703 Seal 2 1502 Weco 1 901SH06-1



1 2 1502 Female Flange DNV Certified Material 1 267PN262 O-ring 1 1079743 Seal 2 1502 Weco 1 901SH06-1



1 2 1502 Female Flange Standard Material 1 267PN072 1502 Female Flange DNV Certified Material 1 PP1008293

2 O-ring 1 1079773 Seal 2 1502 Weco 1 901SH06-1

301WPD997 Page 30

2.5 1002 HAMMER UNION DISCHARGE FLANGESTANDARD FLUID ENDS



1 2.5 1502 Female Flange Standard Material 1 267PN082.5 1502 Female Flange DNV Certified Material 1 PP1008294

2 O-ring 1 1079743 Seal 2.5 1002 Weco 1 901SH06-3

301WPD997 Page 31

3 1002 HAMMER UNION DISCHARGE FLANGESTANDARD FLUID ENDS









301WPD997 Page 32

3 1502 FEMALE HAMMER UNION DISCHARGE FLANGESTANDARD FLUID ENDS









301WPD997 Page 33

BLEED OFF DISCHARGE FLANGESTANDARD FLUID ENDS



1 Bleed Off Flange Standard Material 1 268PN04Bleed Off Flange DNV Certified Material 1 PP1008300

2 O-ring 1 107970




2 O-ring 1 107974




2 O-ring 1 107977

301WPD997 Page 34

BLIND DISCHARGE FLANGESTANDARD FLUID ENDS



1 Blind Flange Standard Material 1 265PN005Blind Flange DNV Certified Material 1 PP1008289

2 O-ring 1 107970



1 Blind Flange DNV Certified Material 1 265PN0062 O-ring 1 107974



1 Blind Flange Standard Material 1 265PN004Blind Flange DNV Certified Material 1 PP1008288

2 O-ring 1 107977

301WPD997 Page 35

DISCHARGE OPTIONS FOR AUTOFRETTAGED FLUID ENDS

DISCHARGE PORT BUSHING & O-RINGS ASSEMBLYAUTOFRETTAGED FLUID ENDS

Assembly Part Number: 405TWC4038RefNo. Name of Part Qty. Part No.

1 Port Bushing 1 4034000902 O-ring 2 1698283 Back-up Ring (for Item 2) 2 429003000

BLIND DISCHARGE FLANGE ASSEMBLYAUTOFRETTAGED FLUID ENDS


1 Port Bushing 1 4034000902 O-ring 2 1698283 Back-up Ring (for Item 2) 2 4290030004 Plug 1 4034040905 Wing Nut 1 403403000

301WPD997 Page 36

2 1502 FEMALE DISCHARGE FLANGE ASSEMBLYAUTOFRETTAGED FLUID ENDS


1 Port Bushing 1 4034000902 O-ring 2 1698283 Back-up Ring (for Item 2) 2 4290030004 2 1502 Female Treating Adapter 1 4791970905 Wing Nut 1 403403000



1 Port Bushing 1 4034000902 O-ring 2 1698283 Back-up Ring (for Item 2) 2 4290030004 3 1502 Female Treating Adapter 1 5209150905 Wing Nut 1 403403000

301WPD997 Page 37



1 Port Bushing 1 4034000902 O-ring 2 1698283 Back-up Ring (for Item 2) 2 4290030004 2 2002 Female Treating Adapter 1 PP10018525 Wing Nut 1 403403000

301WPD997 Page 38

SUCTION MANIFOLD OPTIONS

4 SUCTION MANIFOLD WITH VICTAULIC ENDS



1 Suction Manifold 1 304WPD0692 O-ring 3 107981



1 Suction Manifold 1 117PN0102 O-ring 3 25BC333

301WPD997 Page 39

4 SUCTION MANIFOLD WITH VICTAULIC ENDS AND VALVE LIFTERS



1 Suction Manifold 1 116PN0062 O-ring 3 1079813 Lifter Disc 3 595PN014 Lifter Shaft 3 595PN025 Coupling 3 595PN036 Push Rod 3 595PN047 O-ring 6 1079568 Hex Nut 3 50AQ3



1 Suction Manifold 1 116PN0052 O-ring 3 25BC3333 Lifter Disc 3 595PN014 Lifter Shaft 3 595PN025 Coupling 3 595PN036 Push Rod 3 595PN047 O-ring 6 1079568 Hex Nut 3 50AQ3

301WPD997 Page 40




1 Suction Manifold 1 117PN0052 O-ring 3 107981



1 Suction Manifold 1 117PN0062 O-ring 3 25BC333

301WPD997 Page 41

6 SUCTION MANIFOLD WITH VICTAULIC ENDS AND VALVE LIFTERS



1 Suction Manifold 1 116PN0042 O-ring 3 1079813 Lifter Disc 3 595PN014 Lifter Shaft 3 595PN025 Coupling 3 595PN036 Push Rod 3 595PN047 O-ring 6 1079568 Hex Nut 3 50AQ3



1 Suction Manifold 1 116PN0022 O-ring 3 25BC3333 Lifter Disc 3 595PN014 Lifter Shaft 3 595PN025 Coupling 3 595PN036 Push Rod 3 595PN047 O-ring 6 1079568 Hex Nut 3 50AQ3

301WPD997 Page 42

4 SUCTION MANIFOLD WITH VICTAULIC ENDS & CLEANOUTS



1 Suction Manifold 1 305WPD0692 O-ring Fluid End 3 1079813 Cap Cleanout with O-ring 2 415413000




1 Suction Manifold 1 PP10034522 O-ring Fluid End 3 25BC333

301WPD997 Page 43

5 SUCTION MANIFOLD WITH 150# RF FLANGE ENDSWith Extended Drop



1 Suction Manifold 1 PP10038642 O-ring 3 1079813 Cap Cleanout with O-ring 2 415413000

5 SUCTION MANIFOLD WITH 150# RF FLANGE ENDS



1 Suction Manifold 1 PP10038652 O-ring 3 25BC3333 Cap Cleanout with O-ring 2 415413000

301WPD997 Page 44

FLUID END SERVICE TOOLS

2-1/4 FLUID END


1 Packing Nut Wrench 1 200OPB9332 2 Hex Wrench 1 P-A-093 Slide Hammer Puller 1 590PN006

2-3/4 THRU 4 STANDARD FLUID ENDS


1 Packing Nut Wrench 1 200OPB9332 2 Hex Wrench 1 P-A-093 Slide Hammer Puller 1 590PN0064 Valve Spring Compressor 1 211AD01-35 Puller - Suction Valve Spring Retainer 1 590PN01

2-3/4 THRU 3 AUTOFRETTAGED FLUID ENDS


1 Packing Nut Wrench 1 200OPB9332 2 Hex Wrench 1 P-A-093 Slide Hammer Puller 1 590PN0064 Slide Hammer Left-hand Thread Adapter 1 PP10015805 Jam Nut 1 50B56 Valve Spring Compressor 1 211AD01-37 Puller - Suction Valve Spring Retainer 1 590PN01

4-1/2 THRU 5 FLUID ENDS


1 Packing Nut Wrench 1 200OPB9332 2 Hex Wrench 1 P-A-093 Slide Hammer Puller 1 590PN0064 Valve Spring Compressor 1 211AD01-45 Puller - Suction Valve Spring Retainer 1 590PN01

301WPD997 Page 45

VALVE SEAT PULLER KITS


1 2.25 Valve Seat Puller Kit* 1 403WPD2041(*Includes the following 3 items) * Seat Puller Rod/Wedge Assembly 1 QBX91108 * Puller Head Assembly 1 203QBX219

2 2.75 3 Valve Seat Puller Kit* 1 406THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 PP1013245 * Puller Head Assembly 1 HY-1 * Tool Box 1 H-400

3 3.5 4 Valve Seat Puller Kit* 1 402THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 102014 * Puller Head Assembly 1 HG-3 * Tool Box 1 H-400

4 4.5 5 Valve Seat Puller Kit* 1 403THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 102014 * Puller Head Assembly 1 HR-4 * Tool Box 1 H-400

For additional information contact your local representative or

Gardner Denver Inc.4747 South 83rd East Avenue, Tulsa, OK 74145PH: (918) 664-1151, (800) 637-8099FAX: (918) 664-6225www.gardnerdenver.com

Specifications subject to change without notice.Copyright © 2005 Gardner Denver, Inc. Litho in U.S.A.

http://www.gardnerdenver.com

Specifications

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