universal slice applicator manual -...

Universal Slice Applicator

Customer Product ManualPart 1072085A02

Issued 3/09

NORDSON CORPORATION • DULUTH, GEORGIA • USAwww.nordson.com

This document contains important safety information

Be sure to read and follow all safety information in thisdocument and any other related documentation.

Part 1072085A02 � 2009 Nordson CorporationAll rights reserved

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson CorporationAttn: Customer Service11475 Lakefield DriveDuluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.No part of this document may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColorMax,Color- on- Demand, Control Coat, Coolwave, Cross- Cut, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura- Screen,

Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo- Coat, e.dot, EFD, Encore, ESP, e stylized, ETI, Excel 2000, Fillmaster, FlexiCoat, Flex- O- Coat,Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, HDLV, Heli- flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso- Flo, iTRAX, Kinetix,

LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate,MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC,Printplus, Prism, ProBlue, Prodigy, Pro- Flo, ProLink, Pro- Meter, Pre- Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat,Select Cure, Signature, Slautterback, Smart- Coat, Solder Plus, Spectrum, Speed- Coat, SureBead, Sure Clean, Sure- Max, Sure Wrap, Tracking Plus,TRAK, Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UpTime, u-TAH, Vantage, VersaBlue, Versa- Coat, Versa- Screen, Versa- Spray, Watermark,

and When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto- Flo, AutoScan, Axiom, Best Choice,Blue Series, Bravura, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Controlled Fiberization, Control Weave, ContourCoat, CPX, cScan+,cSelect, Cyclo- Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+, Emerald,E- Nordson, Equi=Bead, FillEasy, Fill Sentry, FlowCoat, Fluxplus, Get Green With Blue, GreenUV, G- Net, G- Site, iON, Iso- Flex, iTrend, Lacquer Cure,

Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, Myritex, Nano, OptiStroke, Partnership+Plus, PatternJet,PatternPro, PCI, PicoDot, Pinnacle, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, Quad Cure, Ready Coat, RediCoat, Royal Blue,Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Coat, SureFoam,Sure Mix, SureSeal, Swirl Coat, ThruWave, TinyCure, Trade Plus, Trilogy, TrueCoat, Ultra FoamMix, UltraMax, Ultrasmart, Universal, ValueMate,

VersaDrum, VersaPail, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,could lead to violation of the owners' rights.

Never Seez is a registered trademark of Bostik Inc.Parker Lubricant is a registered trademark of Parker Seal.

Viton is a registered trademark of DuPont Dow Elastomers. L.L.C.

Table of Contents i

Part 1072085A02� 2009 Nordson Corporation

Table of Contents

Safety 1--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Alert Symbols 1--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Responsibilities of the Equipment Owner 1--2. . . . . . . . . . . . . . . . . . . . . . .

Safety Information 1--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instructions, Requirements, and Standards 1--2. . . . . . . . . . . . . . . . . .User Qualifications 1--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applicable Industry Safety Practices 1--3. . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use of the Equipment 1--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instructions and Safety Messages 1--4. . . . . . . . . . . . . . . . . . . . . . . . . .Installation Practices 1--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Practices 1--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance and Repair Practices 1--5. . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Safety Information 1--5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Equipment Shutdown 1--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relieving System Hydraulic Pressure 1--6. . . . . . . . . . . . . . . . . . . . .De--energizing the System 1--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Disabling the Guns 1--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Safety Warnings and Cautions 1--7. . . . . . . . . . . . . . . . . . . . . .Other Safety Precautions 1--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .First Aid 1--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Labels and Tags 1--11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction 2--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Product Description 2--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use 2--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Limitations of Use 2--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Identification 2--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Key Components 2--5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Theory of Operation 2--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heating and Temperature Control 2--7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applicator Heaters 2--7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Temperature Sensors 2--8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Monitoring 2--9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Optional Equipment 2--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contentsii

Part 1072085A02 � 2009 Nordson Corporation

Installation 3--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 3--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Items Needed 3--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Installation 3--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Convert From External to Internal Recirculation 3--4. . . . . . . . . . . . . . . . .Hose Installation 3--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Supply Installation 3--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shared Process Air 3--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Independent Process Air 3--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Installation 3--12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connect the Cordsets 3--12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connect the Solenoid Valve Wiring 3--15. . . . . . . . . . . . . . . . . . . . . . . . .

Initial Startup 3--15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Flushing 3--16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Supply Pressure Adjustment 3--17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 4--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 4--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Startup 4--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shutdown 4--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 5--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 5--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance Schedule 5--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Filter Screen Replacement 5--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove the Filter 5--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace the Filter Screen 5--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Install the Filter 5--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 6--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 6--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Heating Problems 6--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adhesive Output Problems 6--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adhesive Leakage Problems 6--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump and Drive Problems 6--7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Supply Problems 6--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pattern Control Problems 6--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair 7--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 7--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preparation for Repairs 7--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heater Replacement 7--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sensor Replacement 7--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Transducer Replacement 7--6. . . . . . . . . . . . . . . . . . . . . . . . . . . .Immersion Sensor Replacement 7--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Manifold Replacement 7--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rupture Disk Replacement 7--12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Motor Rotational Check 7--14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Rebuild 7--16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents iii


Parts 8--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using the Illustrated Parts Lists 8--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator--Specific Reference Drawing 8--2. . . . . . . . . . . . . . . . . . . . . . . .Service Kits 8--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tools and Supplies 8--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Slice Applicator Assemblies 8--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End Plate Assembly Parts 8--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OSL End Plate 8--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OSR End Plate 8--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External--to--Internal Conversion Kit Parts 8--10. . . . . . . . . . . . . . . . . . . . . . .OSR Recirculation Plate Assembly 8--10. . . . . . . . . . . . . . . . . . . . . . . . .OSL Recirculation Plate Assembly 8--11. . . . . . . . . . . . . . . . . . . . . . . . . .

Middle Plate Assembly Parts 8--12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Manifold Assembly Parts 8--13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Drive Assembly Parts 8--14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MPL Inline Drive 8--14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MPL Right--Angle Drive 8--15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lenze Inline Drive 8--16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lenze Right--Angle Drive 8--17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AC Inline Drive 8--18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AC Right--Angle Drive 8--19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pump Assembly Parts 8--20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump Substitution Block Assembly Parts 8--22. . . . . . . . . . . . . . . . . . . . . . .Filter Assembly Parts 8--23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump Shafts 8--24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adhesive Diverter Plates 8--25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature Sensors 8--26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fixed--Depth Sensors 8--26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Immersion Sensors (Optional) 8--27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Transducers 8--28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Input Fittings 8--29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Module--Actuating Air Input Fittings 8--29. . . . . . . . . . . . . . . . . . . . . . .Shared Process Air Input Fittings 8--29. . . . . . . . . . . . . . . . . . . . . . . . .

Hose Connector Fittings 8--30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hose--to--Applicator Fitting Part Numbers 8--30. . . . . . . . . . . . . . . . . . . . .Swivel Fitting Part Numbers 8--31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Part Number 8--31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Junction Boxes and Connecting Cables 8--32. . . . . . . . . . . . . . . . . . . . . . . .Cordset Junction Boxes 8--32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cordset Junction Box Splitter Cable 8--32. . . . . . . . . . . . . . . . . . . . . . . . .Lenze Motor Cables 8--33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MPL Motor Cables 8--34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AC Motor Cables 8--34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Transducer Cables 8--35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M--Style Hose Extension Cables 8--36. . . . . . . . . . . . . . . . . . . . . . . . . . . .T--Style Extension Cables 8--37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T--Style Splitter Cable 8--37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M--Style to T--Style Adapter Cable 8--38. . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Spare Parts and Supplies 8--39. . . . . . . . . . . . . . . . . . . . . .

Table of Contentsiv


Technical Data 9--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Specifications 9--1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Dimensions 9--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Torque Specifications 9--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring Diagrams 9--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Schematic 9--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Cordset Pin Positions 9--4. . . . . . . . . . . . . . . . . . . . . . . . . . . .Cordset Junction Boxes 9--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cordset Junction Box Splitter Cable 9--8. . . . . . . . . . . . . . . . . . . . . . . . .Motor Cables 9--9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Transducer Cable 9--11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Extension, Splitter, and Adapter Cables 9--12. . . . . . . . . . . . . . . . . . . . .

Applicator Configuration Code 9--15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modules behind tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Applicator--Specific behind tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional Documentation behind tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 1- 1

� 2009 Nordson Corporation Issued 4- 02

Section 1

Safety

Read this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation, operation,and maintenance (hereafter referred to as “ use” ) of the product describedin this document (hereafter referred to as “ equipment” ). Additional safetyinformation, in the form of task- specific safety alert messages, appears asappropriate throughout this document.

WARNING! Failure to follow the safety messages, recommendations, andhazard avoidance procedures provided in this document can result in

personal injury, including death, or damage to equipment or property.

Safety Alert SymbolsThe following safety alert symbol and signal words are used throughout thisdocument to alert the reader to personal safety hazards or to identifyconditions that may result in damage to equipment or property. Comply withall safety information that follows the signal word.

WARNING! Indicates a potentially hazardous situation that, if not avoided,can result in serious personal injury, including death.

CAUTION! Indicates a potentially hazardous situation that, if not avoided,

can result in minor or moderate personal injury.

CAUTION! (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment orproperty.

Safety1- 2

� 2009 Nordson CorporationIssued 4- 02

Responsibilities of the Equipment OwnerEquipment owners are responsible for managing safety information, ensuringthat all instructions and regulatory requirements for use of the equipment aremet, and for qualifying all potential users.

Safety Information� Research and evaluate safety information from all applicable sources,

including the owner- specific safety policy, best industry practices,governing regulations, material manufacturer's product information, andthis document.

� Make safety information available to equipment users in accordance with

governing regulations. Contact the authority having jurisdiction forinformation.

� Maintain safety information, including the safety labels affixed to the

equipment, in readable condition.

Instructions, Requirements, and Standards� Ensure that the equipment is used in accordance with the information

provided in this document, governing codes and regulations, and bestindustry practices.

� If applicable, receive approval from your facility's engineering or safety

department, or other similar function within your organization, beforeinstalling or operating the equipment for the first time.

� Provide appropriate emergency and first aid equipment.

� Conduct safety inspections to ensure required practices are being

followed.

� Re- evaluate safety practices and procedures whenever changes are

made to the process or equipment.

Safety 1- 3


User Qualifications

Equipment owners are responsible for ensuring that users:

� receive safety training appropriate to their job function as directed by

governing regulations and best industry practices

� are familiar with the equipment owner's safety and accident

prevention policies and procedures

� receive, equipment- and task- specific training from another qualified

individual

NOTE: Nordson can provide equipment- specific installation,operation, and maintenance training. Contact your Nordsonrepresentative for information

� possess industry- and trade- specific skills and a level of experience

appropriate to their job function

� are physically capable of performing their job function and are not

under the influence of any substance that degrades their mentalcapacity or physical capabilities

Applicable Industry Safety PracticesThe following safety practices apply to the use of the equipment in themanner described in this document. The information provided here is notmeant to include all possible safety practices, but represents the best safetypractices for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment� Use the equipment only for the purposes described and within the limits

specified in this document.

� Do not modify the equipment.

� Do not use incompatible materials or unapproved auxiliary devices.

Contact your Nordson representative if you have any questions onmaterial compatibility or the use of non- standard auxiliary devices.

Safety1- 4


Instructions and Safety Messages� Read and follow the instructions provided in this document and other

referenced documents.

� Familiarize yourself with the location and meaning of the safety warning

labels and tags affixed to the equipment. Refer to Safety Labels and Tagsat the end of this section.

� If you are unsure of how to use the equipment, contact your Nordson

representative for assistance.

Installation Practices� Install the equipment in accordance with the instructions provided in this

document and in the documentation provided with auxiliary devices.

� Ensure that the equipment is rated for the environment in which it will be

used and that the processing characteristics of the material will not createa hazardous environment. Refer to the Material Safety Data Sheet(MSDS) for the material.

� If the required installation configuration does not match the installation

instructions, contact your Nordson representative for assistance.

� Position the equipment for safe operation. Observe the requirements for

clearance between the equipment and other objects.

� Install lockable power disconnects to isolate the equipment and all

independently powered auxiliary devices from their power sources.

� Properly ground all equipment. Contact your local building code

enforcement agency for specific requirements.

� Ensure that fuses of the correct type and rating are installed in fused

equipment.

� Contact the authority having jurisdiction to determine the requirement for

installation permits or inspections.

Operating Practices� Familiarize yourself with the location and operation of all safety devices

and indicators.

� Confirm that the equipment, including all safety devices (guards,

interlocks, etc.), is in good working order and that the requiredenvironmental conditions exist.

� Use the personal protective equipment (PPE) specified for each task.

Refer to Equipment Safety Information or the material manufacturer'sinstructions and MSDS for PPE requirements.

� Do not use equipment that is malfunctioning or shows signs of a potential

malfunction.

Safety 1- 5


Maintenance and Repair Practices� Perform scheduled maintenance activities at the intervals described in

this document.

� Relieve system hydraulic and pneumatic pressure before servicing the

equipment.

� De- energize the equipment and all auxiliary devices before servicing the

equipment.

� Use only new factory- authorized refurbished or replacement parts.

� Read and comply with the manufacturer's instructions and the MSDS

supplied with equipment cleaning compounds.

NOTE: MSDSs for cleaning compounds that are sold by Nordson areavailable at www.nordson.com or by calling your Nordson representative.

� Confirm the correct operation of all safety devices before placing the

equipment back into operation.

� Dispose of waste cleaning compounds and residual process materials

according to governing regulations. Refer to the applicable MSDS orcontact the authority having jurisdiction for information.

� Keep equipment safety warning labels clean. Replace worn or damaged

labels.

Equipment Safety InformationThis equipment safety information is applicable to the following types ofNordson equipment:

� hot melt and cold adhesive application equipment and all related

accessories

� pattern controllers, timers, detection and verification systems, and all

other optional process control devices

Safety1- 6


Equipment Shutdown

To safely complete many of the procedures described in this document, theequipment must first be shut down. The level of shut down required varies bythe type of equipment in use and the procedure being completed.If required, shut down instructions are specified at the start of the procedure.The levels of shut down are:

Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulicconnection or seal. Refer to the melter- specific product manual forinstructions on relieving system hydraulic pressure.

De- energizing the System

Isolate the system (melter, hoses, guns, and optional devices) from all powersources before accessing any unprotected high- voltage wiring or connectionpoint.

1. Turn off the equipment and all auxiliary devices connected to theequipment (system).

2. To prevent the equipment from being accidentally energized, lock andtag the disconnect switch(es) or circuit breaker(s) that provide inputelectrical power to the equipment and optional devices.

NOTE: Government regulations and industry standards dictate specificrequirements for the isolation of hazardous energy sources. Refer to theappropriate regulation or standard.

Disabling the Guns

All electrical or mechanical devices that provide an activation signal to theguns, gun solenoid valve(s), or the melter pump must be disabled beforework can be performed on or around a gun that is connected to a pressurizedsystem.

1. Turn off or disconnect the gun triggering device (pattern controller, timer,PLC, etc.).

2. Disconnect the input signal wiring to the gun solenoid valve(s).

3. Reduce the air pressure to the gun solenoid valve(s) to zero; then relievethe residual air pressure between the regulator and the gun.

Safety 1- 7


General Safety Warnings and Cautions

Table 1- 1 contains the general safety warnings and cautions that apply toNordson hot melt and cold adhesive equipment. Review the table andcarefully read all of the warnings or cautions that apply to the type ofequipment described in this manual.

Equipment types are designated in Table 1- 1 as follows:

HM = Hot melt (melters, hoses, guns, etc.)

PC = Process control

CA = Cold adhesive (dispensing pumps, pressurized container, andguns)

Table 1- 1General Safety Warnings and Cautions

EquipmentType Warning or Caution

HM

WARNING! Hazardous vapors! Before processing any polyurethanereactive (PUR) hot melt or solvent- based material through acompatible Nordson melter, read and comply with the material'sMSDS. Ensure that the material's processing temperature andflashpoints will not be exceeded and that all requirements for safehandling, ventilation, first aid, and personal protective equipment aremet. Failure to comply with MSDS requirements can cause personalinjury, including death.

HM

WARNING! Reactive material! Never clean any aluminum componentor flush Nordson equipment with halogenated hydrocarbon fluids.Nordson melters and guns contain aluminum components that mayreact violently with halogenated hydrocarbons. The use of halogenatedhydrocarbon compounds in Nordson equipment can cause personalinjury, including death.

HM, CAWARNING! System pressurized! Relieve system hydraulic pressurebefore breaking any hydraulic connection or seal. Failure to relieve thesystem hydraulic pressure can result in the uncontrolled release of hotmelt or cold adhesive, causing personal injury.

Continued...

Safety1- 8


General Safety Warnings and Cautions (contd.)

Table 1- 1General Safety Warnings and Cautions (contd)


HM

WARNING!Molten material! Wear eye or face protection, clothing thatprotects exposed skin, and heat- protective gloves when servicingequipment that contains molten hot melt. Even when solidified, hot meltcan still cause burns. Failure to wear appropriate personal protectiveequipment can result in personal injury.

HM, PC

WARNING! Equipment starts automatically! Remote triggering devicesare used to control automatic hot melt guns. Before working on or nearan operating gun, disable the gun's triggering device and remove theair supply to the gun's solenoid valve(s). Failure to disable the gun'striggering device and remove the supply of air to the solenoid valve(s)can result in personal injury.

HM, CA, PC

WARNING! Risk of electrocution! Even when switched off andelectrically isolated at the disconnect switch or circuit breaker, theequipment may still be connected to energized auxiliary devices.De- energize and electrically isolate all auxiliary devices beforeservicing the equipment. Failure to properly isolate electrical power toauxiliary equipment before servicing the equipment can result inpersonal injury, including death.

HM, CA, PC

WARNING! Risk of fire or explosion! Nordson adhesive equipment isnot rated for use in explosive environments and should not be usedwith solvent- based adhesives that can create an explosiveatmosphere when processed. Refer to the MSDS for the adhesive todetermine its processing characteristics and limitations. The use ofincompatible solvent- based adhesives or the improper processing ofsolvent- based adhesives can result in personal injury, including death.

Continued...

Safety 1- 9


Table 1- 1General Safety Warnings and Cautions (contd)


HM, CA, PC

WARNING! Allow only personnel with appropriate training andexperience to operate or service the equipment. The use of untrainedor inexperienced personnel to operate or service the equipment canresult in injury, including death, to themselves and others and candamage to the equipment.

HM

CAUTION! Hot surfaces! Avoid contact with the hot metal surfaces ofguns, hoses, and certain components of the melter. If contact can notbe avoided, wear heat- protective gloves and clothing when workingaround heated equipment. Failure to avoid contact with hot metalsurfaces can result in personal injury.

HM

CAUTION! Some Nordson melters are specifically designed toprocess polyurethane reactive (PUR) hot melt. Attempting to processPUR in equipment not specifically designed for this purpose candamage the equipment and cause premature reaction of the hot melt. Ifyou are unsure of the equipment's ability to process PUR, contact yourNordson representative for assistance.

HM, CA

CAUTION! Before using any cleaning or flushing compound on or inthe equipment, read and comply with the manufacturer's instructionsand the MSDS supplied with the compound. Some cleaningcompounds can react unpredictably with hot melt or cold adhesive,resulting in damage to the equipment.

HM

CAUTION! Nordson hot melt equipment is factory tested with NordsonType R fluid that contains polyester adipate plasticizer. Certain hot meltmaterials can react with Type R fluid and form a solid gum that canclog the equipment. Before using the equipment, confirm that the hotmelt is compatible with Type R fluid.

Safety1- 10


Other Safety Precautions� Do not use an open flame to heat hot melt system components.

� Check high pressure hoses daily for signs of excessive wear, damage, or

leaks.

� Never point a dispensing handgun at yourself or others.

� Suspend dispensing handguns by their proper suspension point.

First Aid

If molten hot melt comes in contact with your skin:

1. Do NOT attempt to remove the molten hot melt from your skin.

2. Immediately soak the affected area in clean, cold water until the hot melthas cooled.

3. Do NOT attempt to remove the solidified hot melt from your skin.

4. In case of severe burns, treat for shock.

5. Seek expert medical attention immediately. Give the MSDS for the hotmelt to the medical personnel providing treatment.

Safety 1- 11


Safety Labels and TagsFigure 1- 1 illustrates the location of the product safety labels and tagsaffixed to the equipment. Table 1- 2 provides an illustration of the hazardidentification symbols that appear on each safety label and tag, the meaningof the symbol, or the exact wording of any safety message.

1

22

1

Figure 1- 1 Safety labels and tags

Table 1- 2 Safety Labels and Tags

Item Part Description

1. 181863

Plate, warning, CE, electrical shock

2. 181862

Plate, warning, CE, hot

Safety1- 12


Introduction 2- 1


Section 2

Introduction

This manual describes the installation and use of the Universal slice meteringapplicator. When necessary, the reader is referred to the documentationsupplied with other Nordson products or products supplied by third parties.

Universal slice applicators are configurable, which means each applicator isconstructed according to specific choices made during the ordering process.Reference drawings specific to your applicator are provided with this manual.

Figure 2- 1 Typical Universal slice applicators (twelve- module applicator with an inline drive and a right- angle driveshown)

Introduction2- 2


Product DescriptionThe Universal slice applicator is used in conjunction with an adhesive supplysystem and Nordson hot melt hoses to create a hot melt application system.The applicator receives liquified hot melt material from an adhesive supplyand applies it to various products. Figure 2- 2 shows how the applicator istypically integrated into a hot melt system.

Two- Zone Extension Cable

Adhesive Return Hose

End ZonesCenter Zones

Adhesive Supply Hose

Figure 2- 2 Diagram of a typical hot melt application system using a Universal slice applicator

Introduction 2- 3


Intended Use

Universal slice applicators are specifically designed to:

� pump liquified materials at temperatures below 204 �C (400 �F)

� be used with compatible hot melt equipment manufactured by

Nordson Corporation

� be used in non- explosive environments

Limitations of Use

Use Universal slice applicators only for the purpose for which they aredesigned. They should not be used:

� to pump polyurethane reactive hot melt materials or any other

material that creates a health or safety hazard when heated

� in environments that will require the equipment to be cleaned using a

water wash or spray

Introduction2- 4


Applicator Identification

See Figure 2- 3. You will need the model and part number of your applicatorwhen requesting service or ordering spare parts and optional equipment. Themodel and part number are indicated on the equipment identification plate.

Figure 2- 3 Location of the equipment identification plate on a Universal sliceapplicator

Introduction 2- 5


Key Components

1

2

3

11

15

14

13

6

7

10

12

8

9

5

4

Figure 2- 4 Key parts of a Universal slice applicator (twelve- module applicator with inline drive shown)

1. Motor and reducer

2. Temperature sensor

3. Pumps

4. Supply hose fitting

5. Filter

6. Heater

7. End plate (right)

8. Pressure transducer (post- filter)

9. Rupture disk

10. Air manifolds

11. Dispensing modules

12. Middle plate

13. End plate (left)

14. Return hose fitting

15. Pressure transducer(drive- side)

Note: The front of the applicator is always the side on which the modules are installed.

Introduction2- 6


Theory of OperationOperation of the Universal slice applicator begins with the introduction ofthree process variables: melted adhesive, module- actuating air, and patternair. Figure 2- 5 shows the flow of adhesive and air through the applicator.

Melted adhesive flows from the melter through a single supply hose to theadhesive inlet on the slice applicator. The adhesive then flows through theactive plates to the dispensing modules. Solenoid valves supply actuating airto the modules, allowing adhesive to flow into the nozzles installed on themodules. Pattern air may also be supplied to the applicator, which causesthe adhesive exiting the nozzles to produce a spray pattern. Adhesive isrecirculated through the system via an adhesive return hose.

Dispensing module

Open(dispensing)

Closed(recirculating)

Adhesive output to module

Recirculation port(back to tank)

Adhesive supply(from melter tank)

Module- actuating air supply

Pattern air supplyAir

Adhesive

needle position

Figure 2- 5 Flow of adhesive and air through a slice applicator

Introduction 2- 7


Heating and Temperature ControlHeating and temperature control of the Universal slice applicator areaccomplished by replaceable heaters and temperature sensors. The heatersand sensors are connected to the melter using cordset junction boxes andextension and splitter cables. Figure 2- 2 shows a typical system layout.

Applicator Heaters

Heating of the adhesive and air (if used) that flows through the applicator isaccomplished by cartridge- type heaters. One heater is present on each endplate and and additional heater is present for each 50 mm of applicator. Anapplicator may have a maximum of six heated zones. All heaters have aquick- disconnect plug. Figure 2- 6 shows the location of the heaters on anapplicator.

Figure 2- 6 Location of the applicator heaters (typical twelve- module applicatorshown)

Introduction2- 8


Applicator Temperature Sensors

Temperature sensing and control is accomplished through resistancetemperature detectors (RTDs). Each temperature sensor is installed in aquick- change, bayonet- style thermowell. Each end plate is a heated zonethat always consists of one heater and one temperature sensor. Onetemperature sensor is then used for a maximum of three 50- mm middleplates, meaning that each middle plate heated zone can consist of one tothree heaters. Figure 2- 7 shows the location of the sensors on theapplicator.

The temperature sensors on your applicator may be 100- ohm platinum or120- ohm nickel. An immersion temperature sensor that senses the actualtemperature of the adhesive entering the applicator may also be present.Refer to Applicator Configuration Code in Section 9, Technical Data, todetermine the configuration of your applicator.

3

1

2

Figure 2- 7 Location of temperature sensors (typical twelve- module applicatorshown)

1. Left end plate temperature sensor

2. Middle plate temperature sensor

3. Right end plate temperaturesensor

Introduction 2- 9


Pressure MonitoringThe pressure transducers present on the applicator allow you to monitor thehydraulic pressure as follows:

� The post- filter and drive- side pressure transducers monitor the

pressure of the adhesive flow after the filter but before the pumps.These two transducers are used to compare the pressure beingsupplied by the melter and the pressure on the opposite side of theapplicator to ensure an adequate supply of adhesive to the pumps.

� If desired, you can install a pressure transducer in any pump to

monitor the pressure of the adhesive flow between the pump outputand the module (this is known as the application pressure). Trackingthis pressure reading provides additional diagnostic capability topredict module failure or nozzle clogging.

Pressure transducers are connected to the customer's pressure monitoringequipment (melter control system, auxiliary control module, etc.) via pressuretransducer cables and extension cables.

The pressure transducer signal for your applicator may be 4-20 mA or0-10 VDC. Refer to Applicator Configuration Code in Section 9, TechnicalData, to determine the configuration of your applicator.

Figure 2- 8 shows the location of the pressure transducers.

1

2

3

Figure 2- 8 Location of pressure transducers

1. Drive- side pressure transducer

2. Post- filter pressure transducer

3. Location where an optionalpressure transducer can beinstalled in a pump

Introduction2- 10


Optional EquipmentOptional equipment may be ordered to expand the functionality of theUniversal slice applicator, including, but not limited to, the following:

� a pump substitution block that may be installed in any pump location

to block the adhesive flow from that location

Refer to Section 8, Parts, for a complete list of optional equipment.

NOTE: Dispensing module options are documented in the module productmanual.

Installation 3- 1


Section 3

Installation

WARNING! Allow only personnel with appropriate training and experience to

operate or service the equipment. The use of untrained or inexperienced

personnel to operate or service the equipment can result in injury, including

death, to themselves and others, and damage to the equipment.

IntroductionThis section provides procedures for installing the applicator and preparing itfor initial operation.

Items NeededYou will need the following items to install the applicator:

� personal protective equipment for working with hot adhesive

� drain pans and waste containers suitable for waste adhesive

� device to lift and position the applicator

� heated hydraulic hoses

� air line tubing (8- mm, 10- mm, and 12- mm internal diameter or

larger)

� set of standard and metric hex- head wrenches

� flat- blade and Phillips- head screwdrivers

� O- ring lubricant

� anti- seize lubricant

Installation3- 2


Applicator Installation1. Carefully unpack the applicator and inspect if for any damage that may

have occurred during shipping. Report any damage to your Nordsonrepresentative.

2. Select a mounting location that

� provides enough clearance to service the applicator

NOTE: Refer to the applicator- specific reference drawing for theapplicator dimensions and clearances.

� will not subject the applicator to extreme vibration or temperature

variations

� will allow you to properly route hoses (see Figure 3- 4)

� is close to a supply of dry, regulated, unlubricated air

� will allow you to adjust the distance and/or angle between the

applicator and the product surface

3. Move the applicator into the position where it will be mounted. Refer tothe applicator- specific reference drawing for the weight of the applicator.

4. See Figure 3- 1. Mount the applicator on the production line usingM10 bolts in the mounting holes in the end plates. Be sure to install theinsulators to prevent heat loss into the mounting blocks.

Figure 3- 1 Location of the insulators on the applicator

Installation 3- 3


This page intentionally left blank.

Installation3- 4


Convert From External to Internal RecirculationIf needed for your application, use the recirculation plate assembly providedwith the applicator to convert the applicator from external recirculation tointernal recirculation. External recirculation is recommended for intermittentapplications. Internal recirculation is recommended for continuousapplications.

Refer to the applicator- specific reference drawing for conversion illustrationsspecific to your applicator.

CAUTION! Risk of equipment damage. Ensure that all components are clean

and free of debris before assembly. Take care to prevent damage to O- rings

seals during installation.

See Figure 3- 2.

1. Remove the O- ring plug (1) and rupture disk assembly (2) from theapplicable end plate.

2. Apply anti- seize lubricant to the recirculation plate assembly (4, 5)screws and install the assembly on the end plate. Tighten the screws to12.4 N�m (110 in.- lb).

3. Remove the hose fitting (3) and install the previously removed rupturedisk in the hose fitting port. Tighten the rupture disk to 5.6 N�m(50 in.- lb).

Installation 3- 5


3

5

4

1, 2

1

2

12.4 N�m (110in.- lb)

5.6 N�m (50in.- lb)

Figure 3- 2 Converting from external to internal recirculation (typical)

1. O- ring plug

2. Rupture disk assembly

3. Hose fitting

4. OSL recirculation plate assembly

5. OSR recirculation plateassembly

Note: A typical OSL applicator is shown in this illustration. Refer to the applicator- specific reference drawing for anillustration specific to your applicator.

Installation3- 6


Hose InstallationThroughout the hose installation process, follow the guidelines shown inFigure 3- 4.

CAUTION! Improper routing and venting of hoses could result inoverheating, damage, and poor adhesive flow. To ensure proper operation,

do not bundle or tie- wrap the hoses, do not bend the hoses at sharp angles,

and do not allow the hoses to lay on concrete floors or other cool surfacesthat could conduct heat away from a hose.

1. See Figure 3- 3. Use two wrenches to connect the adhesive supply hoseto the adhesive input port (1) and, if applicable, the adhesive return hoseto the recirculation port (2).

NOTE: Hose cordsets should be located at the melter end (whereadhesive enters the hose). This ensures that the hose sensor measuresthe temperature of the adhesive exiting the hose.

2. Route the hoses from the applicator to the melter.

3. Connect the supply and return hoses to the melter. Refer to the meltermanual as needed.

NOTE: During intermittent operation, all unused adhesive will becirculated back to the melter through the return hose.

1

2

Figure 3- 3 Location of the adhesive input and recirculation ports

1. Adhesive input port 2. Adhesive recirculation port

Installation 3- 7


450000002

P/N 111 940

X=13 mm (0.50 in.)

R=203 mm (8.00 in.)

P/N 271 486 - 8 mm (5/16 in.)P/N 274 174 - 16 mm (5/8 in.)

X

P/N 274 174 - 29 mm (1 1/8 in.)

Figure 3- 4 Hose installation guidelines

Installation3- 8


Air Supply InstallationConnect a supply of clean, dry, unlubricated air to the applicator for moduleair actuation and shared or independent process (pattern) air, as applicable.Refer to Table 3- 1.

The applicator may be configured for shared or independent process air.Refer to Applicator Configuration Code in Section 9, Technical Data, todetermine the configuration of your applicator. Refer to Shared Process Airand Independent Process Air on the next page for an explanation of theseconcepts.

NOTE: Nordson Corporation recommends the installation of a 5- microncoalescing pre- filter.

NOTE: For recommended air supply operating pressures, refer to ApplicatorSpecifications in Section 9, Technical Data.

Table 3- 1 Air Supply Connections

Item No. inFig. 3- 5

Type of Air Supply PurposeComments

1 Module- actuating air To open and closethe modules

Each 50- mm plate has an air input port.To ensure optimal intermittent moduleperformance, Nordson Corporationrecommends connecting a centeredmodule- actuating air supply line for each150 mm of applicator width.

2 Process air To provide the air forspray applications

On applicators with shared process air,the air input ports located on the end plateare used. On applicators with independentprocess air, an air input port is alsopresent on each air manifold.

Installation 3- 9


2

10 mm

12 mmG 3/8BSPP 3/8

G 1/4BSPP 1/4

1

Figure 3- 5 Location of air supply connections

1. Module- actuating air inputs 2. Process air inputs (shared air inputshown)

Note: The air line size for an air manifold with an independent air supply port (not shown) is 8 mm. The thread size isG 1/8, or BSPP

1/8.

Installation3- 10


Shared Process Air

An applicator has shared process air when the process air to two or moreadjacent modules is controlled with the same air input, as shown inFigure 3- 6.

1

2

3

Figure 3- 6 Shared process air

1. Air input

2. Air passage

3. Module

Independent Process Air

An applicator has independent process air when a separate air input controlsthe process air to each module, as shown in Figure 3- 7. Independentprocess air provides more pattern accuracy and flexibility.

1

2

3

Figure 3- 7 Independent process air

1. Air input

2. Air passage

3. Module

Installation 3- 11



Installation3- 12


Electrical InstallationElectrical installation includes connecting cordsets and connecting thesolenoid valve wiring.

Connect the Cordsets

Connect the applicator cordsets shown in Table 3- 2 to the appropriatecontrol equipment, such as a melter or an ACM (auxiliary control module).You will need extension, splitter, motor, and pressure transducer cables asappropriate for your operation. Refer to the control equipment documentationor contact your Nordson representative for assistance as needed.

NOTE: Figure 3- 8 shows the location of the cordsets. Figure 3- 9 is adiagram of typical cordset connections.

NOTE: Refer to Section 8, Parts, for cable part numbers.

Table 3- 2 Applicator Cordsets (see Figure 3- 8)

Component Connect to... And then connect to...

End plate heater and sensorcordsets

End zone cordset junction boxes(See Note)

Melter or controller usingextension cable

Middle plate heater and sensorcordsets

Center zone cordset junctionboxes (See Note)

Melter or controller using splittercables and extension cables

Motor cordset Melter or control equipment Not applicable

Pressure transducer cordsets Pressure transducer cables Melter or control equipment

Immersion sensor cordset (ifpresent)

Customer- supplied monitoringequipment

Not applicable

Hose cordsets Melter or control equipment Not applicable

NOTE: A center zone cordset junction box allows control of one heated zone. An end zone cordsetjunction box allows control of two separate heated zones. Refer to the wiring diagrams provided in Section9, Technical Data, as needed when connecting the applicator's heated zones to your control equipment.

Installation 3- 13


5

13

2

4

5

1

2

Figure 3- 8 Applicator cordsets

1. End plate temperature sensor

2. End plate heater

3. Middle plate temperature sensor

4. Middle plate heater

5. Pressure transducer(adhesive input)

Note: The immersion sensor is not shown.

Installation3- 14


Connect the Cordsets (contd.)

Two- Zone Extension Cable

Adhesive Return Hose

End ZonesCenter Zones

Adhesive Supply Hose

Nordson

Figure 3- 9 Diagram of typical applicator cordset connections

Installation 3- 15


Connect the Solenoid Valve Wiring

Connect the solenoid valve wiring to the control equipment (such as aPLC/PLS or pattern controller) that will send the signal to actuate themodules. Ensure that the connectors are compatible. Refer to the controlequipment documentation.

Initial StartupBefore operating the applicator for the first time, follow these steps to ensurethat the applicator was properly installed and to prepare it for flushing andsupply pressure adjustment.

1. Apply power to the applicator.

2. Set the temperatures for the applicator's heated zones (end plates andmiddle plates).

NOTE: Refer to the adhesive's technical data sheet for therecommended application temperature.

3. Turn on the module- actuating air and set the pressure.

4. If applicable, turn on the pattern air and set the pressure.

NOTE: Refer to Applicator Specifications in Section 9, Technical Data,for air pressure specifications.

5. Apply the module- actuation signal to the solenoid valves to test theadhesive output.

6. When the system has reached application temperature, set the applicatorpump speed and start the pump.

NOTE: Refer to Applicator Specifications in Section 9, Technical Data,for the minimum, maximum, and recommended pump speeds.

7. Start the production line.

CAUTION! Operation of the applicator when the rotational direction of thepump shaft is incorrect will result in no adhesive output, and could damage

the pumps.

8. If there is no adhesive output, stop the melter and applicator pumps andrefer to Motor Rotational Check in Section 7, Repair, to verify that thepump shaft is rotating in the correct direction. Return here to continue.

9. When the applicator is applying adhesive properly, continue to the nextprocedure to flush the applicator.

Location of pressure relief valve

Installation3- 16


Applicator FlushingFlushing the applicator removes fluid, cleaning solution, adhesive, and othercontaminants. Flushing also helps to prevent clogging of the filter or nozzlesand makes the applicator work more efficiently. The applicator should beflushed

� before initial use

� anytime you change the adhesive in the hot melt system

Refer to the melter manual as needed for the procedures for operating themelter.

1. Heat the system to application temperature.

2. Disconnect a hose from the applicator, start the melter pump, and flushadhesive through the hose into a waste container until the adhesive flowsclear. Stop the melter pump and reconnect the hose.

3. Place a drain pan under the applicator pressure relief valve.

4. Open the applicator pressure relief valve by turning the valve screw oneturn counterclockwise.

5. Start the melter pump and increase the speed as needed until adhesiveflows from the pressure relief valve.

6. When the adhesive flowing from the pressure relief valve is clear, stopthe melter pump.

7. Tighten the applicator pressure relief valve screw to close the valve.

8. Open all the dispensing modules, start the melter pump, and flushadhesive through them into a waste container until the adhesive is clear.Stop the melter pump and close the modules.

9. Continue to the next procedure to adjust the system supply pressure.

Installation 3- 17


Supply Pressure AdjustmentSlice applicators are equipped with positive- displacement pumps to providelocalized metering of the adhesive at the point of application. To ensure thebest performance in metering accuracy, it is important to understand how toproperly setup the adhesive supply to the applicator.

About positive- displacement pumps

Positive- displacement- type metering pumps are the type of pump used onmost “ metered” hot melt equipment. These pumps are manufactured to avery tight set of tolerances with regard to how the metering gears fit into theirrespective internal glands, which is why they are calledpositive- displacement pumps.

However, even though the fit of the gears is extremely tight (~ 50 millionths ofan inch), a gap does exist between them. Therefore, to gain the best possibleperformance from this type of pump, it is desirable to minimize the amount ofdifferential pressure between the pump inlet and outlet. The higher thedifferential pressure, the more fluid (adhesive, etc.) you will have to passthrough this gap. This has a greater effect for low viscosity adhesives.

The fluid supply pressure needed to adequately feed apositive- displacement pump is relatively low. The main goal is simply tokeep the pump full of adhesive, primarily to provide adequate lubrication tothe gears to prevent seizure.

To ensure that the supply pressure is set correctly for your application needs,complete the steps in the following supply pressure adjustment procedure.

Installation3- 18


Supply pressure adjustment

1. Disable the applicator.

2

3

1

Figure 3- 10 Location of pressure transducers

1. Post- filter pressure transducer

2. Drive- side pressure transducer

3. Location where an optionalpressure transducer can beinstalled in a pump

2. As a starting point, set the adhesive supply unit (melter, remote meteringstation, etc.) to supply 110% of the adhesive consumption of the sliceapplicator.

NOTE: To correctly calculate the applicator's adhesive consumption, youmust consider the following:

Pump capacity— Add up all the individual pump capacities of yourapplicator. Example: eight pumps at 0.584 cc/rev per pump =4.672 cc/rev total.

Pump shaft rpm— A common shaft is used to drive all the applicatorpumps

Pattern being produced— If an intermittent pattern is being used, theduty cycle (percentage of actual dispensing time of the pattern) should beincluded in your calculation. (for example, a 50- percent duty cycle for agiven slice position would drop that pump's flow requirement by half).

To set the rate of adhesive supply, adjust the rpm of the supply pumpaccordingly based on its size (cc/rev).

Installation 3- 19


3. Run the system in actual production mode.

NOTE: The pump rpms should replicate full production line speeds toprovide accurate flow rates and pressures.

NOTE: If an intermittent pattern is being used, the applicator should bedispensing the exact pattern desired, as it would be in actual production.

4. Set the pressure adjustment on the adhesive supply unit as follows:

a. Start the adhesive supply unit with its pressure control valve (PCV) atthe lowest position.

b. Slowly adjust the PCV to gradually increase the output pressure of thesupply unit.

c. Monitor both pressure indications (pressure transducer readings) onthe slice applicator. You will first notice a pressure rise on the filter(inlet) side.

d. After allowing adequate time for the system to stabilize, begin raisingthe inlet pressure slowly until the pressure transducer on the oppositeend of the slice applicator reads the same as the transducer on theinlet side [+/- 1 bar (14.5 psi)]. Allow the system to stabilize after eachadjustment, and recheck your pressure readings.

e. When both transducer readings are the same, there is adequatepressure within the supply channel to fill all the pumps in the sliceapplicator.

NOTE: It is acceptable to increase the supply pressure by 1 bar (14.5psi) above this equalization point to ensure that the supply pressuredoes not drop below the required level to keep the supply channelfull. Slightly higher pressure settings may need to be consideredbased on capability of the supply system to maintain a consistent flowrate.

Example: AC motors running at slow speeds produce a wider swing inrpm, producing a higher variability in flow rate.

Installation3- 20


Supply Pressure Adjustment (contd.)

Summary

After following the above procedure, you are now ready to run in actualproduction. If any changes to pump size, pump rpm, or intermittent patternsize occur, you must repeat this procedure to ensure the correct supplypressure.

To gain the best possible control of the supply pressure at the applicator,Nordson Corporation recommends a “ closed- loop” control scheme,described in detail below.

Closed- loop control scheme

Most applicators are several feet away from their adhesive supply source,requiring heated hoses to transfer the molten adhesive to the applicator. Asdiscussed above, the supply pressure to the applicator is adjusted with thepressure control valve (PCV) at the supply source, which is several feetaway. The greater this distance is, the more time it takes for an increase inpressure at the applicator to reach the PCV at the supply source, thusrelieving the overpressure condition.

Due to this time lag, there is a constant fluctuation in pressure at theapplicator that in turn constantly changes the pressure differential betweenthe pump inlet and outlet. To keep this fluctuation to a minimum, use thepressure transducer on the applicator to control the rpm of the pump on thesupply source. This method provides a digital signal to the motor drivecontrol, allowing it to adjust the supply pump rpm accordingly to maintain thecorrect pressure at the applicator. This has proved to be a much fasterresponse than the PCV approach, and greatly reduces the pressurevariation.

Operation 4- 1


Section 4

Operation


operate or service the equipment. The use of untrained or inexperienced

personnel to operate or service the equipment can result in injury, including


IntroductionThis section provides procedures for operating the applicator. Before youoperate the applicator for the first time, make sure you have

� completed the installation procedures in Section 3, Installation

� completed the initial startup, applicator flushing, and supply pressure

adjustment procedures in Section 3, Installation

StartupProcedures for starting and stopping the applicator vary depending on thetype of melter you are using. Refer to the melter manual for complete startupand shutdown procedures.

1. Heat the system to application temperature.

2. Turn on the module- actuating air.

3. Turn on the pattern air.

NOTE: Recommended settings for the module- actuating air pressure,pattern air pressure, and system hydraulic pressure are provided inApplicator Specifications in Section 9, Technical Data.


Operation4- 2


Startup (contd.)

4. Start the melter pump(s). The melter pump(s) should supply 110% of theadhesive consumption of the slice applicator. Refer to Supply PressureAdjustment in Section 3, Installation, as needed.

5. Start the applicator pump. Refer to Applicator Specifications inSection 9, Technical Data, for the minimum, maximum, andrecommended pump speeds.

6. Start the production line.

7. During operation, monitor temperatures and pressures. Both shouldremain constant.

ShutdownProcedures for starting and stopping the applicator vary depending on thetype of melter you are using. Refer to the melter manual for complete startupand shutdown procedures.

1. Stop the production line.

2. Stop the applicator pump.

3. Stop the melter pump(s).

4. Relieve system pressure as follows:

a. Place a drain pan under the applicator pressure relief valve.

b. Turn the pressure relief valve screw one turn counterclockwise andallow adhesive to drain from the valve.

c. Tighten the pressure relief valve screw to close the valve.

5. Remove power to the applicator.

6. Turn off the module- actuating air.

7. Turn off the pattern air.

Maintenance 5- 1


Section 5

Maintenance


operate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, including


IntroductionThis section contains a recommended maintenance schedule andprocedures for properly maintaining your applicator. Attempting any othermaintenance procedures can result in equipment damage, improper systemoperation, or personal injury.

Maintenance ScheduleTable 5- 1 provides recommended maintenance activities and a schedule forperforming those activities. Base how often you perform maintenance onyour operating conditions.

Table 5- 1 Recommended Maintenance Activities and Schedule

Frequency Maintenance Activity

Daily � Keep the supply of adhesive clean and free of contaminants. Foreign particlesin the adhesive can block the filter or nozzles.

� Check the hose connection for leaks. If a leak is found, replace the hose fittingand/or O- ring as appropriate.

As needed � Verify that all electrical connections are secure. Vibration and heating orcooling cycles can loosen cordset and cable connections.

� Replace the filter. Refer to Filter Screen Replacement in this section.

� Clean nozzles. Refer to the nozzle cleaning procedure in the moduledocumentation.

Maintenance5- 2


Filter Screen ReplacementReplace the filter screen when you experience diminished adhesive flow orpressure buildup in the system. For most applications, the filter screenshould be replaced monthly. You will need the following items:

� drain pans and disposable rags

� flat- blade screwdriver

� socket wrench

� replacement filter screen

� replacement filter O- ring

Remove the Filter1. Heat the system to application temperature.

2. Relieve system pressure. Refer to Preparation for Repairs in Section 7,Repair, as needed.

3. Trigger the applicator solenoid valves briefly to relieve any remainingpressure.

4. Shut off the module- actuating air.

5. If applicable, decrease the process air pressure. Leave just enough airpressure to prevent adhesive from entering the process air inlet.

6. See Figure 5- 1. Using an appropriate tool, simultaneously press the filterin and turn it counterclockwise to unlock the tab (2) from the groove (1) inthe applicator; then pull the filter straight out to remove it from the filtercavity.

NOTE: A special tool is available to facilitate filter removal. This tool hasa filter- removal end and a nut- driver end and can be used for manyapplicator- related service activities. For the tool part number andillustration, refer to Recommended Spare Parts and Supplies inSection 8, Parts.

NOTE: If the filter is stuck, grasp it with a pair of pliers to remove it.

NOTE: To return to operation immediately, skip to Install the Filter toinstall a new filter assembly.

Maintenance 5- 3


1

2

3

4

5

Figure 5- 1 Removing the filter

1. Groove

2. Tab

3. Bung

4. O- ring

5. Screen

Maintenance5- 4


Replace the Filter Screen1. See Figure 5- 1. Disassemble the filter.

2. Apply O- ring lubricant to a new O- ring and reassemble the filter.

Install the Filter1. Heat the system to application temperature.

2. See Figure 5- 2. Insert the filter in the adhesive manifold and turn itclockwise by hand until it seats. When the filter is properly installed, thetab (2) is locked in the groove (1) in the applicator.

1

2

Figure 5- 2 Location of the filter tab and groove

1. Groove 2. Tab

3. Remove all nozzles and pump adhesive through the applicator. Thisremoves any loose char remaining in the applicator or modules. Refer tothe nozzle installation/removal procedures in the module documentationas needed.

4. Reinstall nozzles and restore the system to normal operation.

Troubleshooting 6- 1


Section 6

Troubleshooting




IntroductionTroubleshooting begins when the flow of adhesive from the applicator stopsor diminishes unexpectedly or when a control system alerts you of a problemthrough an alarm or visual display. This section covers only the mostcommon problems you may encounter. If you cannot solve a problem withthe information given here, contact your local Nordson representative forhelp.

For additional troubleshooting information, refer to the manuals provided withthe other equipment used in the hot melt system.

Troubleshooting6- 2


Applicator Heating Problems

WARNING! Risk of personal injury or death. Allow only qualified personnel to

perform electrical installation, troubleshooting, or repair procedures. Before

performing any electrical procedure, review Section 1, Safety, anddisconnect and lock out electrical power to the system.

Problem Possible Cause Corrective Action

1. Applicator does notheat

System power not on Verify that the system power is turnedon.

Loose electrical connections Verify that all electrical connections(cordsets and cables) are secure.

Broken or missing pins or damagedcordset connectors

Check for broken or missing pins ordamaged connectors at all electricalconnections. Repair or replacedamaged components.

Adhesive or air temperaturesetpoints too low

Adjust the temperature setpoints asnecessary. Refer to the melter ortemperature controller manual.

2. Unstable temperatureor pressure readings

Loose electrical connection Verify that all electrical connections(cordsets and cables) are secure.

Incorrect PID (proportional, integral,derivative) settings or incorrect typeof control system or controller usedto operate applicator

Adjust PID settings as needed. Referto the manual for the control system orcontroller being used. To ensureproper temperature and pressurecontrol, use the Nordson Universalslice controller to operate theapplicator.

Unstable pressure supply toapplicator

Check the melter pressure controlvalve and ensure that there is a stablepressure supply to the applicator.

Continued...




3. Applicator underheatsor overheats

Temperature setpoints too low ortoo high


Failed heater or sensor Check the resistance of the suspectheater or sensor. Refer to WiringDiagrams in Section 9, TechnicalData, for cordset pin diagrams.

To determine what the resistance of aheater should be, use the followingformula: V2 ÷ W= R (whereV=voltage, W=wattage, andR=resistance). Slice applicatorheaters are 500 W.

Sensor not touching bottom of well,reporting incorrect temperature(contd.)

Ensure that all sensors are fullyseated.

Failed heater or sensor The resistance of a 100- ohmplatinum sensor should be 100 ohms.The resistance of a 120- ohm nickelsensor should be 120 ohms.

Replace failed components asnecessary. Refer to Section 7, Repair,for heater and sensor replacementprocedures.

Incorrect PID settings or incorrecttype of control system or controllerused to operate applicator

Adjust PID settings as needed. Referto the manual for the control system orcontroller being used. To ensureproper temperature and pressurecontrol, use the Nordson Universalslice controller to operate theapplicator.

Troubleshooting6- 4


Adhesive Output Problems


1. Adhesive output toolow or too high



Melter not supplying correctamount of adhesive

Troubleshoot and correct theadhesive supply problem from themelter. The melter should besupplying about 20 percent moreadhesive than the applicator requires.Refer to Supply Pressure Adjustmentin Section 3, Installation.

Blockage in hose- to- applicator orhose- to- melter connection

Check for blockages in theconnections. Check also for a coldconnection. Install insulation aroundany cold connections. If the adhesiveoutput does not improve, install aheated inline filter at the connection.

Clogged filter Replace the filter screen. Refer toFilter Screen Replacement inSection 5, Maintenance.

Blockage in module or nozzle Check for blockage in the module ornozzle.

Contaminated air supply Ensure that the applicator is beingsupplied with dry, regulated,unlubricated air.

Ruptured rupture disk caused byhose blockage or temperatureissue

Check the hose for blockage or atemperature control issue and correctas applicable. Flush the system asneeded.

Replace the rupture disk. Refer toRupture Disk Replacement inSection 7, Repair.

2. No adhesive output Adhesive not at applicationtemperature

Wait for the system to reachapplication temperature.



Adhesive level in melter low Add adhesive to the melter. Refer tothe melter manual.

Blockage in hose- to- applicator orhose- to- melter connection

Check for blockages in theconnections. Check also for a coldconnection. Install insulation aroundany cold connections. If the adhesiveoutput does not improve, install aheated inline filter at the connection.

Continued...




2. No adhesive output(contd.)

Clogged filter Replace the filter screen. Refer toFilter Screen Replacement inSection 5, Maintenance.

Module stem stuck in closedposition; debris or char preventingstem movement

Replace the module with a new orrebuilt module. Refer to the moduledocumentation.

Module piston seal worn out Replace the module with a new orrebuilt module. Refer to the moduledocumentation.

Adhesive or debris in modulepiston bore


NOTE: To prevent the migration ofadhesive into the air supply, ensurethat there is no adhesive on themanifold face when a module isreplaced.

Failed solenoid valve Check the solenoid valve and replaceas needed. Refer to the moduledocumentation.

Failed or faulty solenoid valvetriggering device

Troubleshoot the triggering device.Refer to the triggering devicedocumentation.

3. Adhesive outputcannot be shut off

Module stem stuck in openposition; debris or char preventingstem movement


Module piston seal worn out Replace the module with a new orrebuilt module. Refer to the moduledocumentation.

Adhesive or debris in modulepiston bore


NOTE: To prevent the migration ofadhesive into the air supply, ensurethat there is no adhesive on themanifold face when a module isreplaced.

Troubleshooting6- 6


Adhesive Leakage Problems

CAUTION! Operation of the applicator motor in the wrong direction for

extended periods of time will severely damage the applicator, causing

general O- ring and seal failure and leakage at various points throughout theapplicator. To ensure that the motor is operating in the correct direction, refer

to Motor Rotational Check in Section 7, Repair.


1. Leaks at variousconnecting points inthe system

Insufficient torque on bolts orscrews

Tighten bolts and screws whereleakage is occurring

Damaged or worn O- rings or seals Replace O- rings or seals as needed.Contact your Nordson representativefor information on complete applicatordisassembly and reassembly.

2. Leaks at pump Damaged or worn pump O- ringsand/or seals

Replace the pump O- rings and seals.Contact your Nordson representativefor information on complete applicatordisassembly and reassembly.

3. Leaks between amodule the manifold

Insufficient torque on modulescrews

Tighten the module screws to3-4 N•m (25-32 in.- lb).

Damaged or worn O- rings on backof module

Replace the O- rings. Refer to themodule documentation.

4. Leaks from bleedholes on modules

Failed O- rings/seals in module(O- rings/seals used beyondexpected life)


System pressure too high Adjust the system pressure.

NOTE: To prevent this condition,regularly check for nozzle clogging.

5. Leaks at nozzle System pressure too high Decrease the system pressure. Referto the melter manual.

Damaged or worn O- ring inmodule seat

Replace the O- ring. Refer to themodule documentation.

6. Leaks at hoseconnection

Loose hose connection Tighten the connection.

Failed hose fitting O- ring Replace the hose fitting O- ring.

7. Leaks at rupture disk Improperly seated rupture disk Reseat the rupture disk or replace it ifthe crush seal is damaged. Refer toRupture Disk Replacement inSection 7, Repair.



Pump and Drive Problems


1. Motor stops or fails tostart

System power not on Verify that the system power is turnedon.

System ready condition notreached

Wait until the system ready conditionis reached.

Loose line speed tachometer wiringconnections

Check the wiring connections.

Failed motor Measure the resistance across themotor windings. If the circuit is open,replace the motor.

Motor overtemperature alarmactivated

Troubleshoot the motor.

Problem in on/off circuit Check for loose wiring or defectiveswitches.

Problem in motor controller Troubleshoot the motor controller.

2. Pump not turning(motor running)

Broken key Replace the key.

Pump binding Contact your Nordson representative.

3. Excessive torque indrive system

Plugged output at one or morepositions

Check the hose for blockage. Checkthe manifold for output.

Adhesive not at operatingtemperature when pump started

Increase temperature setpoints to thenormal settings. Avoid starting thepump at below- normal temperaturesettings.

Pump binding or locking up Replace the pump. Contact yourNordson representative for pumpreplacement assistance as needed.

Troubleshooting6- 8


Air Supply Problems


1. Module- actuating airleaking

Failed piston seal inside module Replace the module with a new orrebuilt module. Refer to the moduledocumentation.

Failed solenoid valve (solenoidvalve used beyond expected life)

Check the solenoid valve and replaceif necessary. Refer to the moduledocumentation.

2. No module- actuatingair

Failed solenoid valve (solenoidvalve used beyond expected life)

Check the solenoid valve and replaceif necessary. Refer to the moduledocumentation.

Failed air pressure regulator orinsufficient air supply to theregulator

Check the regulator and the air supplyto the regulator.

3. No pattern air Failed air pressure regulator orinsufficient air supply to theregulator

Check the regulator and the air supplyto the regulator.

Clogged air passage in nozzle Clean or replace the nozzle. Refer tothe module documentation.

Pattern Control ProblemsRefer to the module documentation.

Repair 7- 1


Section 7

Repair




IntroductionThis section provides selected service procedures for the slice applicator.You may need to perform one or more of these procedures if a componenthas failed or as part of a preventive maintenance program. Follow theseguidelines when performing any service activity:

� Have the required tools, supplies, and replacement parts on hand.

They are listed at the beginning of each service procedure. Refer toSection 8, Parts, for component part numbers.

NOTE: Several special tools are available to facilitate servicing of theslice applicator. Refer to Recommended Spare Parts and Supplies inSection 8, Parts.

� Relieve system pressure and/or disable the applicator as appropriate

before performing any service activity. Refer to Preparation forRepairs in this section.


Repair7- 2


Preparation for RepairsBefore you can safely proceed with many of the maintenance,troubleshooting, and repair procedures in this manual, you will need todisable the applicator to prevent unwanted restarts or electrical hazards fromoccurring during performance of a procedure.

This procedure includes all the steps necessary to completely disable theapplicator both hydraulically and electrically. It is not necessary to perform allof these steps for some procedures, so at the beginning of each procedurethe preparatory steps recommended by Nordson are noted. Refer to thisprocedure as needed for more detail.

NOTE: Refer to Section 1, Safety, for a complete list of the warningsassociated with Nordson equipment.

1. Disable the applicator pumps by locking out the motor control to preventany unwanted restarts before this procedure is completed.

2. Disable the applicator by locking out the heat control to prevent electricalhazards.

3. Place a drain pan under the pressure relief valve and relieve pressurefrom the applicator by turning the relief valve screw one turncounterclockwise.

4. Place drain pans under the modules and energize the solenoid valves toopen the modules, relieving any residual pressure between the pumpsand modules.

5. When adhesive stops flowing from the modules, stop energizing thesolenoid valves.

6. Shut off the air supplies (module- actuating air and process air) to thesolenoid valves.

7. Disable the power supply to the solenoid valves.

Repair 7- 3


Heater ReplacementUse this procedure to replace a heater. Refer to Applicator ConfigurationCode in Section 9, Technical Data, to determine the heater configuration ofyour applicator. You will need the following items:

� replacement heater

� standard and metric wrench set

Refer to Section 8, Parts, for the part number of tools, supplies, service kits,and replacement parts.

1. Perform the activities indicated below.

Activity Yes No

Disable and lock out the motor control ��

Disable and lock out the heat control ��

Relieve pressure ��

Disable the solenoid valve power supply ��

Shut off the module- actuating air supply ��

Shut off the process air supply ��

NOTE: Refer to Preparation for Repairs near the beginning of this section for adetailed procedure.

2. Disconnect the heater cordset.

3. See Figure 7- 1. Using an M3 hex wrench, remove the screw (1) thatsecures the heater to be replaced and then carefully remove theheater (2).

4. Carefully insert the new heater until it is completely seated and use anM3 hex wrench to tighten the heater screw to 2.3 N�m (20 in.- lb).

5. Connect the new heater cordset and restore the system to normaloperation.

1

2

Figure 7- 1 Replacing a heater

1. Heater screw 2. Heater

Repair7- 4


Sensor ReplacementUse this procedure to replace a temperature sensor. Refer to ApplicatorConfiguration Code in Section 9, Technical Data, to determine the sensorconfiguration of your applicator. You will need the following item:

� replacement sensor



Activity Yes No








2. Disconnect the sensor cordset.

3. See Figure 7- 2. By hand, turn the thermowell (2) that secures thesensor (1) one- quarter turn counterclockwise and then remove thesensor.

1

2

Figure 7- 2 Fixed- depth sensor components

1. Sensor 2. Thermowell

4. Install the new sensor and secure it with the thermowell.

5. Connect the new sensor cordset and restore the system to normaloperation.

Repair 7- 5



Repair7- 6


Pressure Transducer ReplacementUse this procedure to replace a pressure transducer. You will need thefollowing items:

� replacement pressure transducer




Activity Yes No








2. See Figure 7- 3. Using a 2.5- mm hex wrench, remove the pressuretransducer mounting screws (1) and then carefully pull the transducerand crush seal (2) from the end plate or pump, as applicable.

2

1

Figure 7- 3 Removing a pressure transducer

1. Mounting screw 2. Crush seal

Repair 7- 7


3. Ensure that the crush seal is in place on the replacement transducer.

4. Carefully insert the replacement transducer into the port on the end plateor pump body, as applicable.

5. Align the mounting screw holes, thread the mounting screws into place,and tighten the screws to 1.7 N�m (15 in.- lb).

6. Restore the system to normal operation.

Repair7- 8


Immersion Sensor ReplacementUse this procedure to replace an immersion sensor. Refer to ApplicatorConfiguration Code in Section 9, Technical Data, to determine if this sensoris present on your applicator. You will need the following items:

� replacement immersion sensor




Activity Yes No


Disable and lock out the heat control

NOTE: Verity with a qualified electrician that leaving theheat control on for this procedure will not create anelectrical hazard when the sensor is disconnected.

��






2. Disconnect the sensor cordset.

3. See Figure 7- 4. Using a hex wrench, remove the sensor (1) byunscrewing the nut (2) that secures the sensor. The ferrule (3) will beretained on the sensor.

Repair 7- 9


1

3 2

Figure 7- 4 Immersion sensor components

1. Immersion sensor

2. Nut

3. Ferrule

4. Slide the new nut and ferrule from the service kit onto the new sensor.

5. Insert the new sensor in the applicator end plate and push the sensor inuntil the locating ring on the sensor is flush with the exterior face of theretaining nut.

6. Use a hex wrench to tighten the nut and ferrule on the fitting to 2.8 N�m(25 in.- lb).

7. Connect the new sensor cordset and restore the system to normaloperation.

8. If leakage occurs, loosen and retighten the retaining nut. If leakagecontinues, install a new immersion sensor.

NOTE: Because the ferrule is pressed onto the sensor body when it isinitially tightened, Nordson Corporation recommends installing a newsensor and ferrule rather than trying to replace a damaged ferrule.

Repair7- 10


Air Manifold ReplacementUse this procedure to replace an air manifold. Refer to ApplicatorConfiguration Code in Section 9, Technical Data, to determine the airmanifold configuration of your applicator. You will need the following items:

� replacement air manifold




Activity Yes No








2. Disconnect the air manifold cordset.

3. If applicable, disconnect the air supply from the air manifold.

4. See Figure 7- 5. Remove the screws that secure the air manifold (4) tothe applicator and then remove the air manifold components.

5. Install the replacement air manifold components using the screwsremoved previously to secure the air manifold to the applicator. Tightenthe screws to 2.3 N�m (20 in.- lb).

6. If applicable, reconnect the air supply to the air manifold.

7. Reconnect the air manifold cordset and restore the system to normaloperation.

Repair 7- 11


1

2

3

4

Figure 7- 5 Air manifold components

1. Mounting screw seal

2. Gasket

3. Side seal

4. Air manifold

Repair7- 12


Rupture Disk ReplacementThe rupture disk is an overpressure safety device that protects against ahigh- pressure condition caused by a recirculation hose failure. The rupturedisk vents to the atmosphere if this occurs. The rupture disk maximumpressure is 108 bar (1,562 psi) and the burst tolerance ±3%.

You will need the following items:

� replacement rupture disk


� drain/collection pans


Figure 7- 6 Location of the rupture disk

Repair 7- 13



Activity Yes No








2. Actuate the modules momentarily to ensure that the system pressure isfully relieved.

3. See Figure 7- 7. Using a 7/16- in. wrench, loosen and remove the rupturedisk and its components.

4. Ensuring that the crush seal is oriented as shown in Figure 7- 7, install anew rupture disk. Tighten the rupture disk to 5.6 N�m (50 in.- lb).

5. Restore the system to normal operation.

1

2

Figure 7- 7 Replacing a rupture disk

1. Rupture disk 2. Correct orientation for crushseal

Repair7- 14


Motor Rotational CheckFor proper operation, the applicator motor must be rotating in the correctdirection. Operation of the applicator when the rotational direction is incorrectwill severly damage the applicator.

The rotational direction of the motor should be checked:

� before operating the system for the first time

� after any changes have been made to the system (such as replacing

the reducer or replacing a motor drive inside the controller)

1. Before performing this procedure, ensure that:

� the applicator has been properly installed according to Section 3,

Installation

� all components in the system are heated to application temperature

� adhesive is flowing through the system


Activity Yes No







NOTE: Refer to Preparation for Repairs near the beginning of this section fordetailed procedures.

3. See Figure 7- 8. If the applicator has an inline Servo drive, remove thedrive access plug (1).

NOTE: The rotation can be identified on all other drive configurationswithout removing the drive access plug. Refer to Applicator ConfigurationCode in Section 9, Technical Data, to determine the drive configuration ofyour applicator.

4. Place the applicator pump in the manual mode and set the pump rpmto 2 (very slow).

5. Enable the motor control and start the applicator motor.

Repair 7- 15


32

1

Figure 7- 8 Correct rotational direction of motor for an inline drive (left) and a right- angle drive (right)

1. Drive access plug 2. Drive rotation arrow on left side ofapplicator (counterclockwise)

3. Drive rotation arrow on rightside of applicator (clockwise)

6. See Figure 7- 8. Verify that the pump shaft is rotating in the directionindicated by the DRIVE ROTATION arrows engraved on the applicatorend plates (2, 3).

7. If the motor is not rotating in the correct direction:

a. Stop the motor.

b. Reverse the analog wires connected to the motor drive input/outputinterface cards inside the motor controller. Refer to the motorcontroller manual or to the electrical schematic for the wire numbers.

c. Repeat steps 5-6 to ensure that the motor is rotating in the correctdirection.

8. When you have verified that the motor is rotating in the correct direction,restore the system to normal operation.

Repair7- 16


Applicator RebuildComplete disassembly and reassembly (rebuilding) of a Universal sliceapplicator requires special equipment and procedures. To rebuild a sliceapplicator (for applicator cleaning and lapping, O- ring and seal replacement,applicator reconfiguration, etc.), order an applicator rebuild kit and theservice tool kit. The rebuild kit includes instructions for rebuilding anapplicator. Refer to Section 8, Parts, for the service kit and instruction sheetpart numbers. Contact your Nordson representative for additional informationas needed.

Parts 8‐1


Section 8Parts

Using the Illustrated Parts ListsTo order parts, call the Nordson Customer Service Center or your localNordson representative. Use these five‐column parts lists, and theaccompanying illustrations, to describe and locate parts correctly. Thefollowing chart provides guidance for reading the parts lists.

The number in the Item column corresponds to the circled item number in theparts list illustration. A dash in this column indicates that the item is anassembly.

The number in the Part column is the Nordson part number you canuse to order the part. A series of dashes indicates that the part is notsaleable. In this case, you must order either the assembly in whichthe part is used or a service kit that includes the part.

The Description column describes the part and sometimesincludes dimensions or specifications.

The Note column contains letters that refer to notes at thebottom of the parts list. These notes provide importantinformation about the part.

The Quantity column tells you how many of the part isused to manufacture the assembly shown in the partslist illustration. A dash or AR in this column indicates thatthe amount of the item required in the assembly is notquantifiable.

Item Part Description Quantity Note— 0000000 Assembly A —1 000000 � Part of assembly A 2 A2 ‐ ‐ ‐ ‐ ‐ ‐ � � Part of item 1 13 0000000 � � �

Part of item 2AR

NS 000000 � � � �

Part of item 32

NOTE A: Important information about item 1AR: As RequiredNS: Not Shown

Parts8‐2


Applicator‐Specific Reference DrawingA reference drawing and bill of materials specific to your applicator areprovided with this manual. Refer to this drawing and bill of materials for thepart numbers of the components on your applicator. Figure 8‐1 shows apage of a typical applicator‐specific reference drawing.

The parts lists and illustrations in this section provide additional generic partsinformation for your reference as needed.

8 7

A

6 5 4

B

C

NORDSON CORPORATION

UNITS:THIRD ANGLE

3

PROJECTION

2

SCALE: SHEET

ASME Y14.5M - 1994

FOR INTERRELATED FEATURES.

INTERPRET DRAWINGS PER

X.XXX = ±.010MACHINED SURFACES

CORNERS .005/.030.

FULL THREAD.BREAK ALL INSIDE/OUTSIDE

X.XX = ±.030

THREAD LENGTH DIMENSIONS ARE

PERFECT FORM AT MMC REQUIRED

ENGLISH

EXCEPT AS NOTEDALL DIMENSIONS IN INCHES

.

.

.

.

.

.

APPROVED BY:

ORIGINAL RELEASERELEASE NUMBER:

CHECKED BY:

DATE:

DRAWN BY:

PART NO.SIZE

1

OF

REV

A

B

C

D

8 7 6 5 4

RELEASE NO.ZONE

DWG. NO.3

REVISIONSREV DESCRIPTION

SH OF REV

BY CHK DATE

1

THIS DRAWING IS NORDSON PROPERTY, CONTAINS PROPRIETARY

THE WRITTEN CONSENT OF NORDSON CORPORATION.

INFORMATION AND MUST BE RETURNED UPON REQUEST. DO NOTCIRCULATE, REPRODUCE OR DIVULGE TO OTHER PARTIES WITHOUT

PROPRIETARY

NOTICE

XXXXXXX A 01

NS202377

1:3 2 2

XXXXXXX A 012 2

REF DWG.

APPLICATOR

G3-300-12, OSR

RAB

06/14/06

UNLESS OTHERWISE NOTED:

125

STANDARD TOLERANCES:

D

WESTLAKE, OHIO

A01 ORIGINAL RELEASE RAB NS202377 06/14/06

6.490164.84

A

A

1.96950

11.811300

1.96950

25.031635.80

11.026280.05

12.686322.22

1.37534.93

Figure 8‐1 Page from a typical applicator‐specific reference drawing

Parts 8‐3


Service KitsThe following service kits contain the parts needed to perform a specificmaintenance or repair activity.

Part Description Note1095522 KIT, REBUILD, SLICE, O‐RING, END PLATES, G3 A1095523 KIT, REBUILD, SLICE, O‐RING, PER SLICE, G3 B1095427 � Instructions, Universal slice applicator rebuild kit, G3 C

NOTE A: Order this kit to replace all the seals and O‐rings on an applicator.B: Order this kit to replace the seals and O‐rings on only one manifold slice.C: This instruction sheet is available on emanuals.nordson.com and includes the slice applicator rebuild kit

part numbers. Contact your Nordson representative for assistance as needed.

Tools and SuppliesTo facilitate maintenance and repair activities and to achieve the bestmaintenance/repair results, the following tools and supplies arerecommended.

Part Description Note1095524 KIT, SERVICE TOOLS, SLICE, G31058544 TOOL, UNIV, FILTER REMOVAL PLUS, UA900223 LUBRICANT, O RING, PARKER, 4 OZ A900344 LUBRICANT, NEVER SEEZ, 8 OZ CAN B902504 TAPE, PTFE, ROLL, 1/2” x 520 LG C

NOTE A: Used to lubricate O‐rings and seals.B: Used to lubricate all straight‐thread fittings.C: Used to seal pipe threads.

Parts8‐4


Slice Applicator AssembliesSee Figure 8‐2 .

NOTE: Parts lists for smaller assemblies, such as sensors, transducers,cables, etc., are provided later in this section.

Item Part Description Quantity Note— ‐ ‐ ‐ ‐ ‐ ‐

‐Assembly, slice applicator — A

1 ‐ ‐ ‐ ‐ ‐ ‐‐

� Assembly, end plate 2 A, B

2 ‐ ‐ ‐ ‐ ‐ ‐‐

� Assembly, middle plate AR A, C

3 ‐ ‐ ‐ ‐ ‐ ‐‐

� Assembly, air manifold AR A, D

4 ‐ ‐ ‐ ‐ ‐ ‐‐

� Assembly, drive 1 A, E

5 ‐ ‐ ‐ ‐ ‐ ‐‐

� Assembly, pump AR A, F

6 ‐ ‐ ‐ ‐ ‐ ‐‐

� Shaft, pump 1 A, G

7 ‐ ‐ ‐ ‐ ‐ ‐‐

� Module, dispensing AR A, H

NOTE A: The part number of this item varies depending on the configuration of the applicator. Refer to ApplicatorConfiguration Code in Section 9, Technical Data, to determine the configuration of your applicator.

B: Refer to End Plate Assembly Parts later in this section.C: Refer to Middle Plate Assembly Parts later in this section.D: Refer to Air Manifold Assembly Parts later in this section.E: Refer to Drive Assembly Parts later in this section.F: Refer to Pump Assembly Parts later in this section.G: Refer to Pump Shafts later in this section.H: Refer to the module documentation supplied with the applicator.

AR: As RequiredNS: Not Shown

Parts 8‐5


4

5

6

1

13

2

7

Figure 8‐2 Slice applicator assemblies

Parts8‐6


End Plate Assembly PartsYour applicator may have one of two end plate assemblies: one for left‐sideoperation (OSL) or one for right‐side operation (OSR). Refer to the correctparts list for your applicator.

OSL End PlateSee Figure 8‐3 .

Item Part Description Quantity Note— ‐ ‐ ‐ ‐ ‐ ‐ ASSY,END PLATE,EXT. RECIRC.,G3,OSL — A1 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, RIGHT END, 50MM 12 ‐ ‐ ‐ ‐ ‐ ‐ � BLOCK,END PLATE,50MM,G3 SLICE,LH 13 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, DRIVE SHAFT COVER 14 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, DRIVE SEAL RETAINING 15 1049206 � FILTER,ASSEMBLY,UA,I/O 1 B6 1065512 � SEAL, 5/8 ID, ROTARY 18 1064747 � CARTRIDGE, HEATER, 3/8 DIA, 500 WATT 29 ‐ ‐ ‐ ‐ ‐ ‐ � BUSHING, 5/8 ID , DRIVE ALIGNMENT 1

11 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M4X16,ZN 412 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M8X55,ZN 315 1003265 � THERMOWELL,1/8 NPT (SMALL) 216 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M4X10MM,BL 217 181862 � PLATE,CF,WARNING,CE,HOT 218 181863 � PLATE,CF,WARNING,CE,ELEC,SHOCK 219 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,DRIVE,RD,2X .187,ZN 1020 940181 � O RING,VITON,.739ID X .070W,BR,10418 121 940223 � O RING,VITON,.989ID X .070W,BR, 10422 122 940161 � O RING,VITON,.614ID X .070W,BR, 10416 123 940133 � O RING,VITON,.426ID X .070W,BR,10413 124 1003271 � NDV A14328,SEAL MODULAR PUMP‐DFMU 125 1064761 � SEAL, HAM SIDE, SHARED AIR PORT 126 1057954 � TIP, DRAIN VALVE, UNIVERSAL 127 ‐ ‐ ‐ ‐ ‐ ‐ � BALL,440SSTL, .250,100 128 1066296 � SEAL, DIVERTER PLATE SIDE 129 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, HEAT ISOLATOR, MOUNTING 230 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE,INFORMATION,G3 SLICE,CE 132 1069892 � ADAPTOR, RUPTURE DISK, G3 SLICE 133 940141 � O RING,VITON,.489ID X .070W,BR,10414 134 1003262 � NDV B15559,KIT,RUPTURE DISK‐DFMU 135 ‐ ‐ ‐ ‐ ‐ ‐ � RETAINING RING,SPIROL, .50 DIA 136 413261 � SCREW PLUG G 1/4 2

NOTE A: A service kit is available to convert an applicator from external recirculation to internal recirculation. Referto External‐to‐Internal Conversion Kit Parts later in this section.

B: Refer to Filter Assembly Parts later in this section.

Parts 8‐7


411 6 9 12 1 16

8

15

25

24

21

2223

168

5

15

28

2

29

29

3

1930

27 26 35

19

18

191734 32 33

36

2

1

20

REAR ISO EXPLODED

FRONT ISO EXPLODED

Figure 8‐3 OSL end plate parts

Parts8‐8


OSR End PlateSee Figure 8‐4 .

Item Part Description Quantity Note— ‐ ‐ ‐ ‐ ‐ ‐ ASSY,END PLATE,EXT. RECIRC.,G3,OSR — A1 ‐ ‐ ‐ ‐ ‐ ‐ � BLOCK,END PLATE,W/FILT&RECIR,G3

SLICE,RH1

2 ‐ ‐ ‐ ‐ ‐ ‐ � BLOCK,END PLATE, G3 SLICE,LH 13 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, DRIVE SHAFT COVER 14 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, DRIVE SEAL RETAINING 15 1049206 � FILTER,ASSEMBLY,UA,I/O 1 B6 1065512 � SEAL, 5/8 ID, ROTARY 18 1064747 � CARTRIDGE, HEATER, 3/8 DIA, 500 WATT 2

10 ‐ ‐ ‐ ‐ ‐ ‐ � BUSHING, 5/8 ID , DRIVE ALIGNMENT 111 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M4X16,ZN 412 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,HEX,CAP,M8X60,BL 315 1003265 � THERMOWELL,1/8 NPT (SMALL) 216 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M4X10MM,BL 217 181862 � PLATE,CF,WARNING,CE,HOT 218 181863 � PLATE,CF,WARNING,CE,ELEC,SHOCK 219 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,DRIVE,RD,2X .187,ZN 1020 940181 � O RING,VITON,.739ID X .070W,BR,10418 121 940161 � O RING,VITON,.614ID X .070W,BR, 10416 122 940133 � O RING,VITON,.426ID X .070W,BR,10413 123 1003271 � NDV A14328,SEAL MODULAR PUMP‐DFMU 124 1064761 � SEAL, HAM SIDE, SHARED AIR PORT 125 1057954 � TIP, DRAIN VALVE, UNIVERSAL 126 ‐ ‐ ‐ ‐ ‐ ‐ � BALL,440SSTL, .250,100 127 1066296 � SEAL, DIVERTER PLATE SIDE 128 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE, HEAT ISOLATOR, MOUNTING 229 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE,INFORMATION,G3 SLICE,CE 131 1069892 � ADAPTOR, RUPTURE DISK, G3 SLICE 132 940141 � O RING,VITON,.489ID X .070W,BR,10414 133 1003262 � NDV B15559,KIT,RUPTURE DISK‐DFMU 134 ‐ ‐ ‐ ‐ ‐ ‐ � RETAINING RING,SPIROL, .50 DIA 135 ‐ ‐ ‐ ‐ ‐ ‐ � SCREW PLUG G 1/4 237 940223 � O RING,VITON,.989ID X .070W,BR, 10422 1

NOTE A: A service kit is available to convert an applicator from external recirculation to internal recirculation. Referto External‐to‐Internal Conversion Kit Parts later in this section.

B: Refer to Filter Assembly Parts later in this section.

Parts 8‐9


2

28

8

8

15

155

11 4

26 25 34

19

18

17

19

1

16

16

33

31

32

12

10

6

411

1929

16 824

23

22

21

11 3 2012 35816

3727

FRONT ISO EXPLODED

REAR ISO EXPLODED

Figure 8‐4 OSR end plate parts

Parts8‐10


External‐to‐Internal Conversion Kit PartsUse these kits to convert an applicator from external recirculation to internalrecirculation. External recirculation is recommended for intermittentapplications. Internal recirculation is recommended for continuousapplications.

OSR Recirculation Plate AssemblySee Figure 8‐5 . Refer to the instructions in Section 3, Installation, and to theinstructions and illustrations provided on the applicator‐specific referencedrawing to make the conversion.

Item Part Description Quantity Note— 1091387 KIT,RECIRC PLATE ASSY, OSR —1 ‐ ‐ ‐ ‐ ‐ ‐ � RECIRCULATION PLATE,G3 SLICE,OSR 12 940303 � O RING,VITON, 1.625X1.750X.063,10430 13 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M5 X 0.8 X 12,ZN. 4

2

1

3

NOTES:1. USE ANTI‐SEIZE ON FASTENERS (M6 SHCS)2. TIGHTEN M6 SCREWS TO 110 IN/LBS OF TORQUE3. ENSURE ALL COMPONENTS ARE CLEAN AND FREE FROM DEBRIS PRIOR TO ASSEMBLY4. USE PRECAUTION NOT TO DAMAGE O-RING SEALS DURING INSTALLATION

Figure 8‐5 OSR recirculation plate assembly parts

Parts 8‐11


OSL Recirculation Plate AssemblySee Figure 8‐6 . Refer to the instructions in Section 3, Installation, and to theinstructions and illustrations provided on the applicator‐specific referencedrawing to make the conversion.

Item Part Description Quantity Note— 1091390 KIT,RECIRC PLATE ASSY, OSL —1 ‐ ‐ ‐ ‐ ‐ ‐ � RECIRCULATION PLATE,G3 SLICE 12 940342 � O‐RING,VITON,2.114 ID X .070W,BR 13 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M6X12,ZN 4

2 13

NOTES:1. USE ANTI‐SEIZE ON FASTENERS (M6 SHCS)2. TIGHTEN M6 SCREWS TO 110 IN/LBS OF TORQUE3. ENSURE ALL COMPONENTS ARE CLEAN AND FREE FROM DEBRIS PRIOR TO ASSEMBLY4. USE PRECAUTION NOT TO DAMAGE O-RING SEALS DURING INSTALLATION

Figure 8‐6 OSL recirculation plate assembly parts

Parts8‐12


Middle Plate Assembly PartsSee Figure 8‐7 .

Item Part Description Quantity Note— ‐ ‐ ‐ ‐ ‐ ‐ � ASSY, G3 MIDDLE PLATE, #1, 50MM — A— ‐ ‐ ‐ ‐ ‐ ‐ � ASSY, G3 MIDDLE PLATE, #2, 50MM — A1 1064748 � PLATE, MIDDLE SLICE #1, 50MM 1

NS 1064749 � PLATE, MIDDLE SLICE #2, 50MM 12 1064750 � BLOCK, CONTROL AIR INPUT 13 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M5X22,BL 25 1065300 � CLAMP, G3 PUMP MOUNTING 26 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,HEX,CAP,M8X20,BL 27 1064747 � CARTRIDGE, HEATER, 3/8 DIA, 500 WATT 18 940133 � O RING,VITON,.426ID X .070W,BR,10413 19 940161 � O RING,VITON,.614ID X .070W,BR, 10416 1

10 940181 � O RING,VITON,.739ID X .070W,BR,10418 111 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M8X55,ZN 312 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M4X16,ZN 1

NOTE A: The part number of this item varies depending on the configuration of the applicator. Each middle plateaccommodates two diverter plates, which may be configured as needed to achieve the desiredapplication. Refer to Adhesive Diverter Plates later in this section for available diverter plates.

NS: Not Shown

67

12

9

10

11

5

23

8

1

Figure 8‐7 Middle plate parts

Parts 8‐13


Air Manifold Assembly PartsSee Figure 8‐8 . If your applicator uses process air, it may have one of twotypes of air manifold assembly: shared control or independent control.

Item Part Description Quantity Note— 1077650 ASSY, HAM, SHARED AIR CNTRL — A, B— 1071739 ASSY, HAM, INDEPENDENT CNTRL — A1 ‐ ‐ ‐ ‐ ‐ ‐

‐� BLOCK, HAM, SHARED AIR CONTROL 1

2 ‐ ‐ ‐ ‐ ‐ ‐‐

� CAPSCRM,Socket Head,M5,25mm, Steel,ZincPlt

2

3 1064761 � SEAL, HAM SIDE, SHARED AIR PORT 14 1064759 � GASKET, HAM SEAL 15 1065965 � SEAL, HAM MOUNTING, SCREW 26 466561 � PLUG‐TYPE THREAD‐IN FTG.

‐D08‐G1/8‐00001

NOTE A: Refer to Applicator Configuration Code in Section 9, Technical Data, to determine the air manifoldconfiguration of your applicator.

B: Refer to Air Input Fittings for available shared process air input fittings.

5

4

1

3

2 6

5

4

1

3

2

Figure 8‐8 Shared air manifold (left) and independent air manifold (right) parts

Parts8‐14


Drive Assembly PartsYour applicator may have one of several drive assembly configurations:MPL, Lenze, or AC; inline or right‐angle. Refer to the correct parts list foryour applicator.

MPL Inline DriveSee Figure 8‐9 .

Item Part Description Quantity Note— 1071717 ASSY,SERVO DRIVE,10:1,INLINE,MPL —1 ‐ ‐ ‐ ‐ ‐ ‐ � ASSY,BLOCK,SERVO DRIVE, HEAT

ISOLATION, G31

2 1064737 � REDUCER, SERVO, GEAR, 10:1, INLINE 13 1064958 � MOTOR,SERVO, MPL,0.73 KW (1.0HP) 14 1064739 � ADAPTOR, DRIVE SHAFT, 3/8 HEX 15 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M6X30,BL 46 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M5X14,BL 87 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M6X20,BL 48 ‐ ‐ ‐ ‐ ‐ ‐ � WASHER,LK,M,SPT,M4,STL,ZN 49 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,HEX,CAP,M4 X.7‐6G X12 4

10 1069826 � PLUG, SEAL, TP04 GEAR REDUCER 1

7

82

3

5

6

4

9

1

10

Figure 8‐9 MPL inline drive parts

Parts 8‐15


MPL Right‐Angle DriveSee Figure 8‐10 .

Item Part Description Quantity Note— 1074623 ASSY, SERVO DRIVE, 10:1, 90 DEG,MPL —1 ‐ ‐ ‐ ‐ ‐ ‐

‐� ASSY,BLOCK,SERVO DRIVE,HEAT

ISOLATION, G31

2 1070568 � REDUCER, SERVO, GEAR, 10:1, 90 DEGREE 13 1064958 � MOTOR,SERVO, MPL,0.73 KW (1.0HP) 14 1064739 � ADAPTOR, DRIVE SHAFT, 3/8 HEX 15 ‐ ‐ ‐ ‐ ‐ ‐

‐� SCR,SKT,M6X30,BL 4

6 ‐ ‐ ‐ ‐ ‐ ‐‐

� SCR,HEX,CAP,M5X14,BL 8

7 ‐ ‐ ‐ ‐ ‐ ‐‐

� SCR,SKT,M6X20,BL 4

8 ‐ ‐ ‐ ‐ ‐ ‐‐

� WASHER,LK,M,SPT,M4,STL,ZN 4

9 ‐ ‐ ‐ ‐ ‐ ‐‐

� SCR,HEX,CAP,M4 X.7‐6G X12 4


7

10

2

4

1

6

3

8

9

5

Figure 8‐10 MPL right‐angle drive parts

Parts8‐16


Lenze Inline DriveSee Figure 8‐11 .

Item Part Description Quantity Note— 1079195 ASSY, SERVO DRIVE, 10:1, IN‐LINE, LENZE —1 ‐ ‐ ‐ ‐ ‐ ‐


ISOLATION,G31

2 1079170 � REDUCER,SERVO,GEAR,10:1,IN‐LINE,LENZE

1

3 1055615 � MOTOR,SERVO,APPLICATOR,LZ DRIVE 14 1064739 � ADAPTOR, DRIVE SHAFT, 3/8 HEX 15 ‐ ‐ ‐ ‐ ‐ ‐


6 ‐ ‐ ‐ ‐ ‐ ‐‐


7 ‐ ‐ ‐ ‐ ‐ ‐‐


8 ‐ ‐ ‐ ‐ ‐ ‐‐


9 ‐ ‐ ‐ ‐ ‐ ‐‐



2

7

3

154

6

5

14

17

1

Figure 8‐11 Lenze inline drive parts

Parts 8‐17


Lenze Right‐Angle DriveSee Figure 8‐12 .

Item Part Description Quantity Note— 1079196 ASSY, SERVO DRIVE, 10:1, 90 DEG, LENZE —1 ‐ ‐ ‐ ‐ ‐ ‐


ISOLATION, G31

2 1079156 � REDUCER,SERVO,GEAR,10:1,90 DEG,LENZE

1

3 1055615 � MOTOR,SERVO,APPLICATOR,LZ DRIVE 14 1064739 � ADAPTOR, DRIVE SHAFT, 3/8 HEX 15 ‐ ‐ ‐ ‐ ‐ ‐


6 ‐ ‐ ‐ ‐ ‐ ‐‐


7 ‐ ‐ ‐ ‐ ‐ ‐‐


8 ‐ ‐ ‐ ‐ ‐ ‐‐


9 ‐ ‐ ‐ ‐ ‐ ‐‐



1

6

5

10

4

3

7

8

2

9

Figure 8‐12 Lenze right‐angle drive parts

Parts8‐18


AC Inline DriveSee Figure 8‐13 .

Item Part Description Quantity Note— 1082978 ASSY, AC DRIVE, 19:1, IN‐LINE —1 1081978 � MOTOR,BS03‐34V/D06LA4‐TOF‐ST/UL‐S

P,.25KW1

2 ‐ ‐ ‐ ‐ ‐ ‐ � ASSY,HEAT ISOLATOR,A/C DRIVE,G3 13 1082976 � ADAPTOR, AC DRIVE SHAFT, 3/8 HEX,

IN‐LINE1

4 1083032 � SEAL,END,G3, AC IN‐LINE DRIVE 15 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M6X30,BL 46 ‐ ‐ ‐ ‐ ‐ ‐ � WASHER,LK,M,SPT,M6,STL,ZN 47 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,HEX,CAP,M6X20,ZN 4

4

67

2

5

3

1

Figure 8‐13 AC Inline drive parts

Parts 8‐19


AC Right‐Angle DriveSee Figure 8‐14 .

Item Part Description Quantity Note— 1082030 AC DRIVE, 19:1, 90 DEGREE —1 1081978 � MOTOR,BS03‐34V/D06LA4‐TOF‐ST/UL‐S

P,.25KW1

2 ‐ ‐ ‐ ‐ ‐ ‐ � ASSY,HEAT ISOLATOR,A/C DRIVE,G3 13 1083150 � ADAPTOR, AC DRIVE SHAFT, 3/8 HEX 14 1028799 � KEY,6MM STOCK X 20MM LG 15 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,SKT,M6X30,BL 46 ‐ ‐ ‐ ‐ ‐ ‐ � SCR,HEX,CAP,M6X20,ZN 47 ‐ ‐ ‐ ‐ ‐ ‐ � WASHER,LK,M,SPT,M6,STL,ZN 4

1

35

4

6

2

7

Figure 8‐14 AC right‐angle drive parts

Parts8‐20


Pump Assembly PartsSee Figure 8‐15 .

Item Part Description Quantity Note— ‐ ‐ ‐ ‐ ‐ ‐ ASSY,PUMP,SLICE,W/O RUP,STD — A1 ‐ ‐ ‐ ‐ ‐ ‐ � PUMP,GEAR,SLICE,STD 1 A2 1062567 � KIT, PUMP TRANSDUCER PLUG 1 B

1035042 � � PLUG,PUMP TRANSDUCER ‐ DFMU 11036232 � � SCREW,SHCS M2.5 X 10 21028019 � � SEAL,CRUSH,TRANSDUCER 1

3 1003271 � NDV A14328,SEAL MODULAR PUMP‐DFMU 14 940081 � O RING,VITON, .188X.313X.063, 10408 25 1095396 � KIT, RUPTURE DISK,PUMP 1

1095398 � � PLUG, PUMP, RUPTURE, BASE PORT 11031500 � � SEAL,CRUSH,RUPTURE DISK,SLICE 1

NOTE A: Refer to Table 8‐1 for the 25‐mm pump assembly and pump‐only part numbers. Refer to Table 8‐2 forthe 50‐mm pump assembly and pump‐only part numbers. A 50‐mm pump takes up two plate positions.When ordering an adhesive diverter plate for a 50‐mm pump, note which plate position the pump outlet islocated on.

B: If desired, this plug can be removed and a pressure transducer can be installed to monitor the pressure ofthe adhesive flow between the pump output and the module.

NS: Not Shown

25 mm 50 mm

5

2

3

14

4

5

3

2

1

Figure 8‐15 Pump assembly parts

Parts 8‐21


Table 8‐1 25‐mm Pump Part NumbersPump Assembly

PartNumber�Pump‐Only

PartNumber�Pump Output Rate

(cc/rev) Applicator Construction

1071896 1035172 0.160 Standard1071897 1035173 0.160 Stainless‐steel








Table 8‐2 50‐mm Pump Part NumbersPump Assembly

PartNumber�Pump‐Only

PartNumber�Pump Output Rate

(cc/rev) Applicator Construction




Parts8‐22


Pump Substitution Block Assembly PartsSee Figure 8‐16 . This assembly is used when no pump is present.

Item Part Description Quantity Note— 1053732 ASSY,PUMP SUBSTITUTION PLATE,BLACK

OXIDE (standard)—

— 1053731 ASSY,PUMP SUBSTITUTION PLATE,SS(stainless‐steel)

—

1 ‐ ‐ ‐ ‐ ‐ ‐ � PLATE,PUMP SUBSTITUTION 12 940081 � O RING,VITON, .188X.313X.063, 10408 23 1003271 � NDV A14328,SEAL MODULAR PUMP‐DFMU 1

1

2

3

2

Figure 8‐16 Pump substitution block assembly parts

Parts 8‐23


Filter Assembly PartsSee Figure 8‐17 .

Item Part Description Quantity Note— 1049206 FILTER,ASSEMBLY,UA,I/O —

111 ‐ ‐ ‐ ‐ ‐ ‐‐

� SCREEN,FILTER,UA,I/O,.006 1

112 ‐ ‐ ‐ ‐ ‐ ‐‐

� BUNG,FILTER,UA,I/O 1

114 940223 � O RING,VITON,.989ID X .070W,BR, 10422 1115 900223 � LUBRICANT,O RING,PARKER,4 OZ,30122‐5 1

AR: As Required

114

111

112

Figure 8‐17 Filter parts

Parts8‐24


Pump ShaftsThe pump shaft part number varies depending on the number of plates(slices) present on the applicator.

PartNumber� Number ofDispensing Modules

Lengthmm (in.)

1066275 2 106 (4.159)1066276 4 156 (6.127)1066277 6 206 (8.096)1066278 8 256 (10.064)1066279 10 306 (12.033)1066300 12 356 (14.001)1066301 14 406 (15.970)1066302 16 456 (17.938)1066303 18 506 (19.907)1066304 20 556 (21.875)1078575 22 606 (23.858)1078576 24 656 (25.827)

Parts 8‐25


Adhesive Diverter PlatesAdhesive diverter plates may be installed on a middle plate as needed toachieve a desired adhesive pattern. Each middle plate accommodates twodiverter plates.

NOTE: The arrows in the Flow column below indicate the direction(s) thatadhesive flow will be diverted as viewed from the back of (the side oppositethe modules) the applicator.

Part Number Designation No. Flow

1003273 ‐01

1009778 ‐02

1009779 ‐03

1034996‐04

1034998 ‐05

1023890 ‐06

1035001 ‐07

1035003 ‐08

1035005 ‐09

1035007 ‐10

1035009 ‐11

Parts8‐26


Temperature SensorsAn applicator may have 100‐ohm platinum or 120‐ohm nickel temperaturesensors. Refer to the applicator‐specific reference drawings and/or toApplicator Configuration Code in Section 9, Technical Data, to determine theconfiguration of your applicator.

Fixed‐Depth SensorsSee Figure 8‐18 . Refer to Applicator Temperature Sensors in Section 2,Description, for an explanation of the function and location of the temperaturesensors on a slice applicator.

Item Part Description Quantity Note1 1064746 SENSOR, PT 100 OHM, 1 METER AR1 1079420 SENSOR, NI 120 OHM, 1 METER AR

AR: As Required

1

Figure 8‐18 Fixed‐depth sensor

Parts 8‐27


Immersion Sensors (Optional)See Figure 8‐19 . Refer to Applicator Temperature Sensors in Section 2,Description, for an explanation of the function and location of the temperaturesensors on a slice applicator.

Item Part Description Quantity Note1 1065911 ASSY,IMMERSION SENSOR, PT 100 OHM

(round)AR

1 1079440 SENSOR ASSY,IMMERSION,NI 120 OHM(round)

AR

2 1077200 ASSY,IMMERSION SENSOR,PT 100 OHM(square)

AR

2 1079442 SENSOR ASSY,IMMERSION,NI 120 OHM(square)

AR

AR: As Required

1

2

Figure 8‐19 Immersion sensors

Note: For wiring diagrams, refer to Section 9, Technical Data.

Parts8‐28


Pressure TransducersSee Figure 8‐20 . Refer to Applicator Temperature Sensors in Section 2,Description, for an explanation of the function and location of the pressuretransducers on a slice applicator.

Item Part Description Quantity Note1 1090404 TRANSDUCER, MELT PRESSURE, 4-20mA AR1 1090405 TRANSDUCER, MELT PRESSURE, 0-10 VDC AR2 1090458 TRANSDUCER, ADHESIVE, MINI, CAN BUS,

100BAR�AR

AR: As Required

12

Figure 8‐20 Pressure transducers

Parts 8‐29


Air Input FittingsRefer to the applicator‐specific reference drawings and/or to ApplicatorConfiguration Code in Section 9, Technical Data, to determine theconfiguration of your applicator.

Module‐Actuating Air Input FittingsAll slice applicators require a module‐actuating air input to activate themodules. The following module‐actuating air input fittings are available.

Part Description Note466507 Fitting, air input, plug‐type, straight, G 1/4 thread, 10‐mm hose OD466506 Fitting, air input, plug‐type, 90‐degree, G 1/4 thread, 10‐mm hose OD

P/N 466506P/N 466507

Figure 8‐21 Module‐actuating air input fittings

Shared Process Air Input FittingsFor slice applicators that use shared process air, the following air inputfittings are available.

Part Description Note466509 Fitting, air input, plug‐type, straight, G 3/8 thread, 12‐mm hose OD466504 Fitting, air input, plug‐type, 90‐degree, G 3/8 thread, 12‐mm hose OD

P/N 466504P/N 466509

Figure 8‐22 Shared process air input fittings

Parts8‐30


Hose Connector FittingsThis part of Section 8 provides a comprehensive list of available hoseconnector fittings.

Hose‐to‐Applicator Fitting Part NumbersSee Figure 8‐23 . The swivel fittings and the adapter shown in the next twotable can be connected to these fittings for more hose routing flexibility.

Hose Size Applicator BodyThread Size

Hose‐to‐Applicator Fitting

PartNumber�(Includes O‐Ring)

Description O‐RingPartNumber�

8 mm (5/16 in.),9/16in.x18 �� threads,37� JIC, size 6

9/16 in. x 18 threads 972628 Straight fitting945032972647 45� swivel fitting

972646 90� swivel fitting13 mm (1/2 in.),3/4in.x16 �� threads,37� JIC, size 8

9/16 in. x 18 threads 860587 Straight fitting945032134956 45� swivel fitting

134957 90� swivel fitting7/8 in. x 14 threads 972285 Straight fitting

941161972830 45� swivel fitting

16 mm (5/8 in.),11/16in.x12��threads, 37� JIC, size12

11/16 in. x 12 threads 972745 Straight fitting

940024972793 45� fitting972895 90� fitting

16 mm (5/8 in.),11/16�in.x12��threads, 37� JIC, size12


941161816162 45� fitting972036 90� fitting

16 mm (5/8 in.),11/16in.x12��threads, 37� JIC, size12


945032719047 45� fitting188825 90� fitting

1 2 3

Figure 8‐23 Typical hose‐to‐applicator fittings

1. Straight fitting 2. 45‐degree fitting 3. 90‐degree fitting

Parts 8‐31


Swivel Fitting Part NumbersSee Figure 8‐24 . These swivel fittings can be used at either the melter orapplicator end of a hose.

Hose Size Swivel FittingPartNumber� Description


250207 45� swivel fitting, 9/16 in. x 18 to 9/16 in. x 18 threads


13 mm (1/2 in.),3/4in.x16 �� threads,37� JIC, �size 8






1 2

Figure 8‐24 Typical swivel fittings

1. 45‐degree fitting 2. 90‐degree fitting

Adapter Part NumberSee Figure 8‐25 . This adapter can be used at either the melter end or theapplicator end of a hose.

Adapter PartNumber

Description

816164 Adapter with O‐ring part 941 161, 9/16 in. x 18 threads (female) to 7/8 in. x 14 threads (male)

Figure 8‐25 Adapter

Parts8‐32


Junction Boxes and Connecting CablesJunction boxes and connecting cables are required to make electricalconnections between the applicator and the control system(s).

Cordset Junction BoxesSee Figure 8‐26 .

Item Part Description Quantity Note1 1077353 JUNCTION BOX, CENTER HEAT ZONE, G3 AR2 1077354 JUNCTION BOX, END HEAT ZONES, G3 AR

AR: As Required

1 2

Figure 8‐26 Cordset junction boxes


Cordset Junction Box Splitter CableSee Figure 8‐27 .

Part Description Note1077355 CABLE, TWO ZONE JUNCTION, G3

Figure 8‐27 Cordset junction box splitter cable


Parts 8‐33


Lenze Motor CablesSee Figure 8‐28 .

Power CablesPart Length Description

730831 5 m (16.4 ft) Connection cable, motor, Lenze, 5 m/1.5 mm2

201483 10 m (32.8 ft) Connection cable, motor, Lenze,10 m/1.5 mm2



402639 20 m (65.6 ft) Connection cable, motor, Lenze, 20 m/1.5 mm2

785337 25 m (82.0 ft) Connection cable, motor, Lenze, 2 5m/1.5 mm2




Encoder Cables 730832 5 m (16.4 ft) Connection cable, resolver, Lenze motor, 5 m418858 10 m (32.8 ft) Connection cable, resolver, Lenze motor, 10 m730847 12 m (39.4 ft) Connection cable, resolver, Lenze motor, 12 m446746 15 m (49.2 ft) Connection cable, resolver, Lenze motor, 15 m402640 20 m (65.6 ft) Connection cable, resolver, Lenze motor, 20 m785335 25 m (82.0 ft) Connection cable, resolver, Lenze motor, 25 m466385 30 m (98.4 ft) Connection cable, resolver, Lenze motor, 30 m466387 35 m (114.9 ft) Connection cable, resolver, Lenze motor, 35 m

7102358 40 m (131.2 ft) Connection cable, resolver, Lenze motor, 40 m

Figure 8‐28 Lenze motor cable (encoder cable not shown)


Parts8‐34


MPL Motor CablesPower Cables (Ultra 100 and 3000 drive‐compatible)

Part Length Description1073032 5 m (16.4 ft) Cable, Servo, power, MPL, 5 m1069685 7 m (23.0 ft) Cable, Servo, power, MPL, 7 m1074784 12 m (39.4 ft) Cable, Servo, power, MPL, 12 m1069849 20 m (65.6 ft) Cable, Servo, power, MPL, 20 m1074795 25 m (82.0 ft) Cable, Servo, power, MPL, 25 m1069724 30 m (98.4 ft) Cable, Servo, power, MPL, 30 m

Encoder Cables (Ultra 100 drives only)1073035 3.04 m (10 ft) Cable, Servo, encoder, MPL, 10 ft1073036 7.6 m (25 ft) Cable, Servo, encoder, MPL, 25 ft1073037 22.9 m (75 ft) Cable, Servo, encoder, MPL, 75 ft

AC Motor CablesSee Figure 8‐29 .

Part Description7132686 Cable, AC motor power, 5 m (16.4 ft)730182 Cable, AC motor power, 10 m (32.8 ft)730180 Cable, AC motor power, 12 m (39.4 ft)730208 Cable, AC motor power, 15 m (49.2 ft)730218 Cable, AC motor power, 20 m (65.6 ft)

XXXXXXX

Figure 8‐29 AC motor power cable


Parts 8‐35


Pressure Transducer CablesSee Figure 8‐30 .

Part Description Note1090805 CABLE, SLICE, TRANSDUCER, 2M, QUICK CONNECT, TR AR1090806 CABLE, SLICE, TRANSDUCER, 10M, QUICK CONNECT, TR AR1090807 CABLE, SLICE, TRANSDUCER, 15M, QUICK CONNECT, TR AR1090808 CABLE, SLICE, TRANSDUCER, 20M, QUICK CONNECT, TR AR1090809 CABLE, SLICE, TRANSDUCER, 25M, QUICK CONNECT, TR AR1090810 CABLE, SLICE, TRANSDUCER, 30M, QUICK CONNECT, TR AR1090811 CABLE, SLICE, TRANSDUCER, 40M, QUICK CONNECT, TR AR1090812 CABLE, SLICE, TRANSDUCER, 50M, QUICK CONNECT, TR AR

AR: As Required

Figure 8‐30 Pressure transducer cable


Parts8‐36


M‐Style Hose Extension CablesSee Figure 8‐31 .

Part Description Note1070747 Cable, extension, M‐style, hose, 1 m1070748 Cable, extension, M‐style, hose, 2 m1070749 Cable, extension, M‐style, hose, 4 m1070750 Cable, extension, M‐style, hose, 6 m1070751 Cable, extension, M‐style, hose, 8 m1070752 Cable, extension, M‐style, hose, 10 m1070753 Cable, extension, M‐style, hose, 12 m1070754 Cable, extension, M‐style, hose, 15 m1070755 Cable, extension, M‐style, hose, 20 m1070756 Cable, extension, M‐style, hose, 25 m1074883 Cable, extension, M‐style, hose, 40 m1074661 Cable, extension, M‐style, hose, 50 m

'L'

Figure 8‐31 M‐style hose extension cable


Parts 8‐37


T‐Style Extension CablesSee Figure 8‐32 .

Part Description115767 Cable, T‐style, extension, 0.6 m (2 ft)115577 Cable, T‐style, extension, 1.8 m (6 ft)115578 Cable, T‐style, extension, 3.5 m (12 ft)115579 Cable, T‐style, extension, 5.5 m (18 ft)115580 Cable, T‐style, extension, 7.3 m (24 ft)115581 Cable, T‐style, extension, 9.1 m (30 ft)152812 Cable, T‐style, extension, 12.2 m (40 ft)149958 Cable, T‐style, extension, 15.2 m (50 ft)

Figure 8‐32 T‐style extension cable


T‐Style Splitter CableSee Figure 8‐33 . This cable is required when connecting the slice applicatorto a VersaBlue melter. A maximum of 1800 W may be connected to aVersaBlue melter hose/gun connector. A slice applicator heated zone can goup to 1500 W.

Part Description310893 Cable, splitter, T‐style

Figure 8‐33 T‐style splitter cable


Parts8‐38


M‐Style to T‐Style Adapter CableSee Figure 8‐34 .

Part Description1080325 Cable, adapter, M to T‐style, 0.3 m

Figure 8‐34 M‐style to T‐style adapter cable


Parts 8‐39


Recommended Spare Parts and Supplies

Table 8‐3 Recommended Spare PartsAssembly Part Description

End plates 1049206 FILTER,ASSEMBLY,UA,I/O1095522 KIT, REBUILD, SLICE, O‐RING, END PLATES, G31095523 KIT, REBUILD, SLICE, O‐RING, PER SLICE, G3466507 Fitting, air input, plug‐type, straight, G 1/4 thread, 10‐mm hose OD

(module‐actuating air input fitting)466506 Fitting, air input, plug‐type, 90‐degree, G 1/4 thread, 10‐mm hose

OD (module‐actuating air input fitting)466509 Fitting, air input, plug‐type, straight, G 3/8 thread, 12‐mm hose OD

(shared process air input fitting)466504 Fitting, air input, plug‐type, 90‐degree, G 3/8 thread, 12‐mm hose

OD (shared process air input fitting)Air manifold 1064759 GASKET, HAM SEAL

1064761 SEAL, HAM SIDE, SHARED AIR PORT1065965 SEAL, HAM MOUNTING, SCREW466561 PLUG‐TYPE THREAD‐IN FTG. ‐D08‐G1/8‐0000 (8 mm) (present

only on independent control air manifolds)Drive assembly 1064958 MOTOR,SERVO, MPL,0.73 KW (1.0HP)

1064737 REDUCER, SERVO, GEAR, 10:1, INLINE1070568 REDUCER, SERVO, GEAR, 10:1, 90 DEGREE1055615 MOTOR,SERVO, MPL,0.73 KW (1.0HP)1079170 REDUCER,SERVO,GEAR,10:1,IN‐LINE, LENZE1079156 REDUCER,SERVO,GEAR,10:1,90 DEG, LENZE1081978 MOTOR,BS03‐34V/D06LA4‐TOF‐ST/UL‐SP,.25KW (AC motor)

Pump ‐ ‐ ‐ ‐ ‐ ‐ Pump, gear (refer to Tables 8‐1 and 8‐2 for part numbers)1003271 NDV A14328,SEAL MODULAR PUMP‐DFMU

940081 O RING,VITON, .188X.313X.063, 104081031500 SEAL,CRUSH,RUPTURE DISK,SLICE

Pressure transducers 1090404 TRANSDUCER, MELT PRESSURE, 4-20mA1090405 TRANSDUCER, MELT PRESSURE, 0-10 VDC1090458 TRANSDUCER, ADHESIVE, MINI, CAN BUS, 100 BAR

Electrical 1064747 CARTRIDGE, HEATER, 3/8 DIA, 500 WATT1064746 SENSOR, PT 100 OHM, 1 METER1079420 SENSOR, NI 120 OHM, 1 METER1065911 ASSY,IMMERSION SENSOR, PT 100 OHM (round)1079440 SENSOR ASSY,IMMERSION,NI 120 OHM (round)1077200 ASSY,IMMERSION SENSOR,PT 100 OHM (square)1079442 SENSOR ASSY,IMMERSION,NI 120 OHM (square)1077355 CABLE, TWO ZONE JUNCTION, G3

Parts8‐40


Technical Data 9‐1


Section 9Technical Data

Applicator SpecificationsApplicator System Item Specification

Hydraulic system Minimum operating temperature (ambient) 25 � C (77 � F)Maximum operating temperature 204 � C (400 � F)Adhesive viscosity 2,000-15,000 cpsMinimum adhesive input pressure 5.5 bar (80 psi)Maximum adhesive input pressure 103.4 bar (1,500 psi)Nominal operating adhesive input pressure 10.3-20.7 bar (150-300psi)�Rupture disk burst pressure (maximumadhesive output pressure)

114 bar (1,650 psi) at 163�� C(325� � F), 3%tolerance�

Pneumatic system Minimum module‐actuating air pressure 5.2 bar (75 psi)Maximum module‐actuating air pressure 6.2 bar (90 psi)Nominal module‐actuating air pressure 5.5 bar (80 psi)Maximum module process air flow (permodule)

0.057 m3/min (2 scfm)

Minimum process air pressure 0.1 bar (1 psi)Maximum process air pressure 6.9 bar (100 psi)Nominal process air pressure 0.7–4.1 bar (10-60 psi)Maximum differential pressure 5.2 bar (75 psi)

Electrical system Supply voltage 240 VACHeated zones One adhesive; one pattern airTemperature sensors 100‐ohm platinum RTD or

120‐ohm nickel RTDSolenoid valve input voltage 24 VDC or 110 VAC

Continued...

Technical Data9‐2


Applicator Specifications (contd.)

Applicator System Item SpecificationMotor Motor type MPL, Lenze, or AC; inline or

right‐angle

Gear reducer type Single reduction planetary gearGear reducer ratio MPL or Lenze: 10:1

AC: 7.01:1PumpsNOTE: When orderinga pump, choose a pumpsize that will allow youto achieve the desiredflow rate at a pumpspeed as close to 60rpm as possible.Sixtyrpm �is the speedat which the greatestpump efficiency isobtained.

Minimum pump speed 10 rpm

Maximum pump speed 150 rpm

Recommended pump speed 60 rpm

Maximum output torque 34.6 N�m (300 in.‐lb)

Pattern control Minimum pattern width per module 0.3175 cm (0.125 in.)Maximum pattern width per module 25 mm (0.98 in.)

Fluid Compatibility:Rated for use with all commercially available, pressure sensitive, hot meltadhesives, with the exception of any compounds that contain polyamides.

Disclaimer:The equipment specifications above will be under warranty according toNordson standard agreements. Nordson will cover the cost of repair and orreplacement of the equipment due to failure. However, due to situationsbeyond our control, such as misuse, equipment modification, unreasonableuse, neglect, and lack of maintenance, Nordson will not be liable for personalinjuries and associated cost thereof due to equipment failure under suchconditions.

Nomenclature:Cv‐pneumatic conductance is reported as a number expressing the ability ofa fluid to flow under a p (pressure drop) and is often referred to as flowcapability, or more commonly known as flow coefficient.



Applicator DimensionsRefer to the applicator‐specific drawing for the dimensions of yourapplicator.

Torque SpecificationsThese torque specifications are also stated within the appropriate repairprocedures.

Fastener Torque SpecificationAir manifold screws 2.3 N�m (20 in.‐lb)

Immersion sensor fitting 2.8 N�m (25 in.‐lb)

Heater screws 2.3 N�m (20 in.‐lb)

Pump clamp screws 2.8-3.4 N�m (25-30 in.‐lb)

Pressure transducer mounting screws 1.7 N�m (15 in.‐lb)

Recirculation plate assembly screws 12.4 N�m (110�in.‐lb)

Rupture disk 5.6 N�m (50 in.‐lb)

Technical Data9‐4


Wiring Diagrams

Electrical SchematicRefer to the reference drawings provided with the applicator.

Applicator Cordset Pin Positions

RED (+)

RED / WHITE (-)

GREEN(GROUND)

2

3

1

Figure 9‐1 Heater cordset pins

PIN OUTS:

SENSOR - (BLACK)1.SENSOR + (WHITE)2.SHIELD3.SENSOR - (RED)4.

3

1

2

4

Figure 9‐2 Sensor cordset pins



PIN OUTS:

SENSOR +1.SENSOR -2.SHIELD3.SPARE4.

3

24

1

Figure 9‐3 Round connector immersion sensor cordset pins

PIN #1 (NONE)

(BOTH RED WIRES COMBINED)

PIN #5 (NONE)

PIN #2 (NONE)

PE (GROUND)

PIN #3 RTD-RED (2X)

PIN #4 RTD-WHITE

Figure 9‐4 Square connector immersion sensor cordset pins

Technical Data9‐6


Cordset Junction Boxes

25.401.00

70.362.7786.40

3.40

36.601.44 .281[7.14] THRU2X

1.3634.50

D

E

A

B

C

DETAIL DSCALE 1 : 1 DETAIL E

SCALE 1 : 1

DETAIL ASCALE 1 : 1

DETAIL BSCALE 1 : 1

DETAIL CSCALE 1 : 1

1

2

1

23

1

23

41

6

54

3

2

1

2

3 3

45 45

45 45

HTR 1 HTR 2

HTR 3RTD 2

P1

3

3

3

1�

WIRING DIAGRAM

HEATER L1

HEATER L2

GN

DRTD

+RTD

-RTD

-/SHIELD

2 3 4 5 6

12

12

3

12

4

12

983.86

642.52

Figure 9‐5 Center zone cordset junction box pin positions



WIRING DIAGRAM

25.401.00

70.362.7786.40

3.40

36.601.44 .281[7.14] THRU2X

1.3634.50

D

E

A

B

F

C

DETAIL BSCALE 1 : 1

DETAIL ASCALE 1 : 1

DETAIL CSCALE 1 : 1

DETAIL DSCALE 1 : 1

DETAIL ESCALE 1 : 1

DETAIL FSCALE 1 : 1

5 4

1

23

1

23

41

6

54

3

2

12

3

1

2

1 2

36

45 45

45 45

RTD

2 S

HIE

LD

RTD 2-

RTD G

ND

RTD 2 -

RTD 2 +

HEA

TER

2 L

1

RTD SH

IELD

RTD 1+

HEATER 1 G

RDH

EATER 1 L2H

EATER 1 L1

P2

P1

4321

321

RTD 2

HTR 2

4321

321

RTD 1

HTR 1

54321

54321 6

6

HEA

TER

2 L

2H

EATE

R 2

GRD

RTD

2+

RTD

2-

CAS

E G

ROUN

D

983.86

642.52

Figure 9‐6 End zone cordset junction box pin positions

Technical Data9‐8


Cordset Junction Box Splitter Cable

PLUG #1

A1HTR

A2HTR

A3HTR

A4HTR

B1RTD

B2RTD

B3RTD

B4RTD

PLUG #2

D D

3-GRDB2

6-RTD

A11-HTR

B25-RTD

B14-RTD

PE1

2-HTRA2

3-GRDPE2

A31 -HTR

B45-RTD

B46-RTD

A42-HTR

4-RTDB3

A

B

C

Figure 9‐7 Cordset junction box splitter cable pin positions



Motor Cables

Figure 9‐8 MPL motor power and encoder cable wiring diagrams

Technical Data9‐10


Motor Cables (contd.)

Figure 9‐9 Lenze motor power cable wiring diagram

Figure 9‐10 Lenze motor encoder cable wiring diagram



XXXXXXX

6

BLK 1GRN/YEL

END WIRINGCONNECTOR

12345

BLK 7 7

10

BLK 6

BLK 2BLK 3BLK 4BLK 5

BLK 8BLK 9BLK 10

89

PIN FUNCTION123

910

PE

L1L2L3

GNDTSTATTSTAT

Figure 9‐11 AC motor power cable wiring diagram

Pressure Transducer Cable

CONN ”A”WIRING DIAGRAM

XXXXXXXXXXXXXX

FUNCTION COLOR CONN”A” CONN”B” SIG+ RED C 2 SIG- BLK D 4 EXC+ BRN A 1 EXC- ORG B 3

CONN ”B”

Figure 9‐12 Pressure transducer cable wiring diagram



Extension, Splitter, and Adapter Cables

BLK 1

GRN/YEL

A1

CONNECTOR END WIRING

A1

A2 A2

A3 A3

A4 A4

B1 B1

B2 B2

B3 B3

B4 B4

C2 C2

C3 C3

CONN ”A” CONN ”B”

BLK 2

BLK 3

BLK 4

BLK 5

BLK 6

BLK 7

BLK 8

BLK 9

BLK 10

Figure 9‐13 M‐style extension cable wiring diagram

1

5 63 4

8

1

2

3

4

5

6

8

10

11

APPLICATOR HEATER

APPLICATOR RTD

HOSE/APPLICATOR RTD

GROUND

HOSE RTD

HOSE HEATER

HOSE HEATER

9

12

APPLICATOR HEATER

2

9 10 11 12

4

8 6

2 1

5

3

12 11 10 9

HIGH POWER APPLICATOR HEATER

Figure 9‐14 T‐style extension cable wiring diagram



18 GABLUE/WHT

GRN/YEL

GRN/YELGRAY

BROWN

18 GA22 GA

18 GA22 GA

22 GA18 GA

TAN

18 GA22 GA

18 GA

2

WIRING DIAGRAM

83

6

11

1048

125

910

75

3

1

CONNECTOR #1 (PINS)

(SOCKETS)

(SOCKETS)CONNECTOR #3

CONNECTOR #2

GUN END

UNIT END

910111264

7

84

561

23

1112

REDORANGE

BLUEBROWN

97

12

8

Figure 9‐15 T‐style splitter cable wiring diagram



Extension, Splitter, and Adapter Cables (contd.)

CONN ”A” CONN ”B”

CABLE PINOUT

WIRE�� CONN ”A” ��CONN ”B”

HOSE HTR1

HOSE HTR2

GUN HTR3

GUN HTR4

HOSE RTD5

HOSE RTD6

GUN RTD7

GUN RTD8

GROUND

FUNCTION

A1

A2

A3

A4

B1

B2

B3

B4

6

4

2

1

8

9

3

5

GN/YE PE PE

Figure 9‐16 M‐style to T‐style adapter cable wiring diagram



Applicator Configuration CodeUniversal slice applicators are configurable, which means that eachapplicator is constructed according to specific choices made when theapplicator was ordered. A configuration code that represents theconfiguration of the applicator is stamped in the “Model” portion of theinformation plate, which is typically located on drive side end plate, as shownin Figure 9‐17 . To determine the configuration of your applicator, obtain itsconfiguration code and refer to Figure�9‐18 and Table 9‐1 .

Figure 9‐17 Typical location of the information plate on an applicator

Cod

e Po

sitio

ns 1

-7

Cod

e Po

sitio

n 11

Cod

e Po

sitio

n 12

Cod

e Po

sitio

n 13

Cod

e Po

sitio

n 14

Cod

e Po

sitio

n 15

Cod

e Po

sitio

n 17

Cod

e Po

sitio

ns 8

-9

Cod

e Po

sitio

n 16

Cod

e Po

sitio

n 10

Cod

e Po

sitio

n 18

Cod

e Po

sitio

n 19

Cod

e Po

sitio

n 20

Cod

e Po

sitio

n 21

Cod

e Po

sitio

n 22

Cod

e Po

sitio

n 25

Cod

e Po

sitio

n 24

G3-150-06-LLPXXFXAXXXXX/X

Figure 9‐18 Configuration code positions



Applicator Configuration Code (contd.)

Table 9‐1 Configuration Code ValuesCode

Position/s Description Code Values

1-2 Identifies the equipment as a G3Universal slice applicator

G3‐ = G3 Universal slice applicator

3 ‐ Hyphen4-6 Applicator length Based on the number of modules7 ‐ Hyphen8-9 Number of modules 1-2410 ‐ Hyphen11 Operator side L = left

R = right12 Motor/reducer L = inline

T = 90‐degree topB = 90‐degree bottomF = 90‐degree frontR = 90‐degree rear

13 Temperature sensor P = 100‐ohm platinum (PT100) RTDN = 120‐ohm nickel (Ni120) RTD

14 Reserved15 Reserved16 Pressure transducer output signal F = 4-20 mA

Z = 0-10 VDC17 Immersion sensor V = square connector type

T = round connector typeX = none

18 Motor type R = Rockwell MPLL = Lenze ServoA = AC

19 Reserved20 Reserved21 Reserved22 Reserved23 Reserved24 Reserved/ / /25 Special X = standard configuration

S = special configuration

EC Declaration of Conformityfor Adhesive and Sealant Application Equipment

conforming to European Council Directives

PRODUCT:

Universal� Slice Applicator

APPLICABLE DIRECTIVES:

Machinery Directive: 2006/42/ECLow Voltage Directive: 2006/95/EC

STANDARDS USED TO VERIFY COMPLIANCE:

EN ISO 12100 EN 60204-1EN ISO 13732-1

PRINCIPLES:

This product has been manufactured according to good engineering practice.

The product specified conforms to the directives and standards described above.

Technical File Contact:

Dieter Ziesmer

Nordson Engineering GmbH

Lilienthalstrasse 6

21337 Lueneburg

GERMANY

Date: 12/August/2010

Peter Lambert, Vice PresidentAdhesives Dispensing Systems

DOC064R3

Nordson Corporation � 28601 Clemens Road � Westlake, Ohio

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