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Page 1: Welcome Team Losi
Page 2: Welcome Team Losi

ThankyouforselectingtheXXX-T CRasyournewracingtruck.TheXXX-T CRhasalreadydistinguisheditselfasatopcaliberracingchassisandasyouwillsee,wehavemadeeveryefforttoproduceakitthatisnotonlythemostcompetitivebutalsoeasytobuildandmain-tain.Thesimplebag-by-bagassemblysequenceandeasilyfollowedinstructionsanddrawingscombinedwithTeamLosi’sworldfamousquality fitting parts will make building the XXX-T CRamostenjoyableproject. Before you open the first bag, or start assembly, please take a moment to read through the following instructions. This will familiarize youwiththevariousparts,assemblytips,anddescriptionsaswellasthetoolsneeded.Takinganextramomentbeforestartingcansaveagooddealoftimeandassureproperassembly.Goodluckandgoodracing, TeamLosiRacing

WelcomeTeamLosiXXX-T CROwner!

Kit/Manual Organization: ThekitiscomposedofdifferentbagsmarkedAthroughF.Eachbagcontainsallofthepartsnecessarytocompleteaparticularsec-tionof thekit.Someof thesebagshavesub-assemblybagswithinthem.Itisessentialthatyouopenonlyonebagatatimeandfollowthe correct assembly sequence, otherwise you may face difficulties in finding the correct part. It is helpful to read through the instructions foranentirebagpriortobeginningassembly.Nexttoeachofthestepnumbersisacheckbox.Atthecompletionofeachstep,placeacheckinthisboxsothatifyoumuststopandcomebacktotheassembly,youwillbeabletopickupwhereyouleftoff. For your convenience, an actual-size Hardware Identification Guide is included as a fold-out page at the back of this manual. Hard-warethatisnoteasilydifferentiableineachstepiscalledoutwithaniconwhichcontainsasmallpictureofthepartgenre(refer-enced on the Hardware Identi-fication Guide), the quantity of that part required for what isshown in the step, and the size ornameofthatpart.Tocheckapart,holditagainstthesilhouetteuntil the correct part is identified. Associated with each of these parts, in the Hardware Identification Guide, is a LOSA-Number which is usedwhenorderingreplacementpartsforyourXXX-T CR.Insomecases,extrahardwarehasbeensuppliedforpartsthatmaybeeasytolose. Components used in each step are identified by their relative LOSA-Number and the component’s name.With the exception ofa few parts, these are not referenced in the Hardware Identification Guide.

ThemoldedpartsinTeamLosiRacingkitsaremanufacturedtodemandingtolerances.Whenscrewsaretightenedtothepointofbe-ing snug, the parts are held firmly in place. For this reason, it is very important that screws not be overtightened in any of the plastic parts. In some steps there will be a filled black circle with a white number. These indicate the specific order by which assembly must occur. In cases where steps are repeated (front/rear or left/right) these numbersmaybeomitted.Pleasenotethatthesenumberswillnotcallouteverysub-steprequiredforthestep’sassemblyprocedures,theywillonlyhighlightthecriticalorderrequiredforassembly. In each step, there are specific “Detail Icons” (shaped like a stop sign) that call out critical precautions or assembly tips for the pro-cess.Thereisareferencekeythatdescribesthemeaningofeachofthe icons located on the fold-out Hardware Identification Guide at thebackofthismanual. Toensure thatpartsarenot lostduringconstruction, it is rec-ommendedthatyouworkoveratowelormattopreventpartsfromrollingaway.IMPORTANT SAFETY NOTES:1. Selectanareaforassemblythatisawayfromthereachofsmall

children.Some parts in this kit are small and can be swallowed by children, causing choking and possible internal injury; PLEASE USE CAUTION!

2. The shock fluid and greases supplied should be kept out of chil-dren’sreach. They are not intended for human consumption!

3. Exercisecarewhenusinganyhandtools,sharpinstruments,orpowertoolsduringconstruction.

4. Carefullyreadallmanufacturer’swarningsandcautionsfor any chemicals, glues, or paints that may be used for assembly and

Note: Final kit weight will vary depending on accessories used.*All measurements taken at ride height (23mm).

OverallChassisLength:16.4in(416mm) Wheelbase:11.25in(286mm) *FrontTrackWidth:12.725in(323mm)OverallLengthw/Tires:17in(431mm) *Overall Height: 5.5in(139mm) *RearTrackWidth:12.725in(323mm)

Table 1: XXX-T CR Completed Kit Specifications.

INTROIntro to the XXX-T CR ManualSTEP I-01q

XXX-CR COMPLETED KIT SPECIFICATIONS

Page 3: Welcome Team Losi

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Team Losi is continually changing and improving designs; therefore, the actual part may appear slightly different than the illustrated part. Illustrations of parts and assemblies may be slightly distorted to enhance pertinent details.

TOOLS REQUIRED FOR ASSEMBLYTeamLosihassuppliedallnecessaryAllenwrenchesandaspecialwrenchthatisneededforassemblyandadjustments.Thefollowingcom-montoolswillalsoberequired:Needle-nosepliers,regularpliers,hobbyknife,scissorsorotherbodycutting/trimmingtools,andasolderingiron may be necessary for radio installation. 3/16”, 1/4”, 5/16”, and 11/32” nut drivers are optional.

RADIO/ELECTRONICSA suggested radio layout is provided in this manual. Your high performance R/C center should be consulted regarding specific questions pertainingtoradio/electricalequipment.

HARDWARE IDENTIFICATIONWhen in question, use the Hardware Identification Guide at the back of this manual.

For screws, the prefix number designates the thread size and number of threads per inch (i.e., 4-40 is a #4 size thread with 40 threads per inch). The second number, or fraction, designates the length of the screw. For cap head and button head screws, this number refers to the length of the threaded portion of the screw. For flat head and set screws, this number refers to the overall length of the screw.Bearings and bushings are referenced by the inside diameter (I.D.) x outside diameter (O.D.). Shafts and pins are designated by type (Roll, Solid) and referenced by diameter x length.Washers, Spacers and Shims are described by inside diameter or the screw size that will pass through the inside diameter x the thickness or by their designated application (i.e., Ball Stud washer is primarily used under a Ball Stud).Retaining Clips are sized by the shaft diameter that they attach to or by type (Body). The Hardware Icon associated with E/C-Clips only designatesthepartgenreofclips,nottheactualpart.Nuts come in four types, Non-Flanged, Flanged (F), Plain, and Locking (L) (designated on the Hardware Icons). The prefix number desig-nates the thread size and number of threads per inch. The second number, or fraction, designates the size of the hex. For example, L 4-40 x 1/4” designates a Lock nut that will thread onto a 4-40 screw using a 1/4” nut driver.Ball studs are described by the length of the neck between the base and the bottom of the ball (i.e., standard, short) and the length of the threadedportion.

•••

TABLE OF CONTENTSSECTIONS

1.INTRODUCTION................................................... i Kit/Manual Organization................................... i ImportantSafetyNotes...................................... i ToolsRequiredforAssembly............................ ii Radio/Electronics.............................................. ii Hardware Identification.................................... ii2.Bag A: FrontClip................................................ 1-33.Bag B: Chassis..................................................... 4-54.Bag C: RearClip................................................. 6-85.Bag D: Transmission......................................... 9-116.Bag E: Shocks................................................. 12-137.Bag F: FinalChassis/Electronics..................... 14-188.Checklist Before Your First Run........................19 9.Setup Guide.................................................... 20-2310.Blank XXX-T CR Setup Sheet.............................2411.Hardware Identification Guide...........................2512.Filled-out XXX-T CR Kit Setup Sheet................26

TABLESTable 1: XXX-T CR Completed Kit Specifications..... iTable 2:ServoInstallation...........................................4Table 3: Motor Gearing..............................................20

INTRO

Page 4: Welcome Team Losi

A1610Steering Post

A1620Servo Saver Bottom

A1620Idler Arm

A1610Servo Saver Spring

A1620Spring Cap

A1620Servo Saver Top

A1620Steering Draglink

A4159KickPlate

A4159SteeringBrace

A1024FrontAxle

A1126Spindle,Left

A1126SpindleCarrier,Left

A1117FrontArm

A9956Hinge Pin Brace A4129

FrontPivot

Tighten the 6-40 x 5/16” Nut all the way downandthenloosenit2fullturns.

Steering AssemblySTEP A-01q Kickplate AssemblySTEP A-02q

Front Suspension AssemblySTEP A-03q

BAG A

L

BallStud

x4A6215

L 4-40 x 3/16”

x5A6306

L 6-40 x 5/16”

x1A1610

Std. .215”

x3A6025Std. 1/4”

x2A6026

4-40 x 3/8”

x2A6206

3/32” x 3/16”

x4A6912

3/32” x .930”

x1A6081

SOLID

1/8” E-Clip

x6A6100

1/8” x 1.420”

x1A6089

SOLID

1/8” x .960”

x1A6086

SOLID

Std. 3/8”

x2A6027

L 4-40 x 3/16”

x1A6306

5-40” x 1/8”

x1A6228

1/8” x 1.246”

x1A6088

SOLID

1/8” x .050”

x1A2216

BallStud

x3A6205

Page 5: Welcome Team Losi

2

A4118Front Bumper

A1109ShockTower,Front

A4159FrontBulkhead

A4123Body Mount

Kickplate AssemblySTEP A-02q Front Bulkhead AssemblySTEP A-04q

BAG A

Front Clip AssemblySTEP A-05q

4-40” x 1/2”

x2A6220

L 4-40 x 1/4”

x2A6300

L 4-40 x 3/16”

x2A6306

4-40” x 7/8”

x2A6216

4-40” x 3/8”

x4A6206

Std. 3/8”

x2A6027

BallStud

x4A6215

4-40” x 7/8”

x2A6226

4-40” x 5/8”

x2A6233

4-40” x 3/8”

x1A6210

Page 6: Welcome Team Losi

Use the Team Losi flat wrench to hold the Turnbuckle while installing the Ball Cups.Be sure to install the assembled Tierod onto the truck with the groove (next to the center square section) on the driver’s left side for easieradjustmentlater.

••

A6003Foam Thing

A6016Ball Cup

3.666in93.11mm

Front Camber Tierod

Steering Tierod

3.688in93.67mm

BAG ATierod Assembly and InstallationSTEP A-06q

Completed Front Clip AssemblySTEP A-07q

L

x2

Page 7: Welcome Team Losi

4

(See Table 2)Servo Horn

(Not Supplied)Servo Screw

Servo MountA1620

A1620

Servo(Not Supplied)

3 4

1 2

4 3

2 1

A4109Chassis Stiffener

A4109Chassis

Ensure theservogear iscenteredbeforeat-taching the Servo Horn. This is best accom-plishedbyconnectingtheservoto theradiosystemandsettingthetrimtocenter.Install the Servo Mounts in the orientation corresponding to the numbered diagram totheaboverightandTable2.DO NOT tighten the four 4-40 x 3/8” Cap Head Screws all the way, they must be tight-ened after assembly to the Chassis is com-pletetoensureproperalignment.

Servo Manufacturer, Make/Model Mount Position

Servo Horn

JR All (DZ9000T/S DOES NOT FIT) 1 23T

Airtronics

94357Z, 94358Z, 94649Z, 94360Z, 94452Z, 94758Z, 94737Z, 94738Z 3

23T94102Z, 94112Z 1

Hitec All 1 24T

Futaba

All (S9102 DOES NOT FIT) 2 25T

KO PDS-2123, 2344, 2363, 2365, 2366

223T

1Table 2: Servo assembly and installation.

First place the Servo into the ChassisandplacetheChassisStiffenerontoptoensuretheservoiscenteredin-betweenthe Mounts and as low as possible. Re-move and tighten the four 4-40 x 3/8” Cap Head Screws and continue with the installation.

Servo AssemblySTEP B-01q

BAG B

Servo InstallationSTEP B-02q

1/8” x .030”

x4A6350

BallStuf

x1A6215

L 4-40 x 3/16”

x1A6306

Std. .215”

x1A6025

4-40” x 3/8”

x4A6206

4-40” x 3/8”

x4A6206

Page 8: Welcome Team Losi

5

Ball Cup, ShortA6010

A6265Threaded Insert

(34.9mm)(1.374in)

Steering Link

The Steering Link length will vary de-pendingonthebrandandmodelofServoused.ThislengthisonlyastartingpointandwillmostlikelyneedtobeadjustedinStepF-01.

BAG BChassis AssemblySTEP B-03q

Completed ChassisSTEP B-04q

Page 9: Welcome Team Losi

6

A3028Quick Change Axle

A3029Cross Bone

A3161Coupler

A3029Cross Bone

A2122Rear Hub

A3028Rear Axle

A3102Wheel Hex

A3103Quick Change Lever

A3103Quick Change Spring

BAG CDogbone AssemblySTEP C-01q

Rear Hub Carrier AssemblySTEP C-02q

x2

L

1

2

3

4

1

2

3

4

1/16” x 3/8”

x1A3161

SOLID

1/16” x 1/2”

x1A3161

SOLID

Std. 1/4”

x1A6026

BallStud

x3A6215

8x14x4mm

x1A6945

10x15mm

x1A6943

Page 10: Welcome Team Losi

A2139Rear Arm VLA

A4138Rear Hinge Pin Brace

A4126Rear Pivot

A2103Rear Shock Tower

A2106Pivot Plate

BAG CRear Suspension AssemblySTEP C-03q

Rear Bulkhead AssemblySTEP C-04q Rear Plate AssemblySTEP C-05q

1/8” x 1/16”

x2A5050

1/8 x .020”

x1A6350 1/8” E-Clip

x4A6100

1/8” x 1.900”

x1A6092

SOLID

1/8” x 1.246”

x1A6088

SOLID

Short .345”

x2A6029

4-40 x 1/4”

x2A6300

4-40” x 7/8”

x2A6216

L 4-40 x 3/16”

x4A6306

4-40” x 3/8”

x1A6210

4-40” x 1/2”

x4A6220

Page 11: Welcome Team Losi

A6003Foam Thing

A6016Ball Cup

4.070

Use the Team Losi flat wrench to hold the Turnbuckle while installing the Ball Cups.Be sure to install the assembled Tierod onto the car with the groove (next to the center square section) onthedriver’sleftsideforeasieradjustmentlater.

••

Rear Plate AssemblySTEP C-05q

Tierod Assembly and InstallationSTEP C-06q

BAG C

Completed Rear SuspensionSTEP C-07q

L

x2

Page 12: Welcome Team Losi

1

2

3

Diff Nut

Diff SpringA2908

Outdrive, MaleA3038

Diff Ring Shim (Bronze)

A3039

Diff Ring(Chrome)

A3039

Diff Gear, 51TA3036

Diff Balls, CarbideA6951

A2911

4

5

Foam Diff SealA3078

A3078Diff Screw

A3018Thrust Bearing

A3038Outdrive, Female

Idler GearA3079

Gearbox, RightA3033

Gearbox, LeftA3033

Top ShaftA9930

Motor PlateA3041

Idler ShaftA2937

A30342-56 x 5/8"

Cap Head Screw

Apply a small amount of Clear Diff Grease to both Diff Outdrives and the Diff Ring Shims before installing the Diff Rings.Apply enough Clear Diff Grease to the top side of the Diff Rings, or to both sides of recessed Ball section in the Diff Gear (after Diff Balls are installed) to cover the Diff Balls when the Diff is assembled.Assemble the Diff and tighten until some resis-tanceisfelt,seetheFinalChecklistandSetupGuide for final Diff adjustment procedures.

Small Center Hole

Large Center Hole

The Diff Ring Shims are optional. If you choose not to use them (See Setup Guide), you must install the smaller Diff Shims on the outside of the Diff before installing the Diff into the Gear-boxcase.

Install the Differential with the Diff Nut to-wards the Motor Plate.The Diff Ring Shims installed in the previ-ousstepareoptional.Ifyouchoosenottousethem (See Setup Guide), you must install two additional smaller Diff Shims on the outside of the Diff before installing the Diff into the Gearbox case. NOTE, YOU MUST RUN AT LEAST TWO OF THESE SHIMS AS SHOWN.

BAG DDifferential AssemblySTEP D-01q

Transmission AssemblySTEP D-02q

1

2

3

4

5

5mmx8mm

x2A6907

4-40 x 3/8”

x1A6206

1/8” x 3/8”

x2A6909

1/2” x 3/4”

x2A6908

4-40 x 1 1/8”

x2A3034

3/16” x 3/8”

x2A69163/16” x .140”

x1A3033

1/2” x 0.010”

x2A6230

Page 13: Welcome Team Losi

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A3125Slipper Spring

A4123

A3132Slipper Plate

Motor GuardSlipper PadA3123

Spur Gear, 82TA3983

Spring SpacerA3124

A3135Spring Retaining Washer

A4151Fan Mount

Pinion Gear(Not Supplied)

A3042Gear Cover

A3043Gear Cover Plug

Motor(Not Supplied)

Whensettingthegearmesh,leaveasmallamountofback-lashforproperfunction.Toomuchbacklashwillcausefail-ure,sobesuretocheckthemeshatdifferentpointsintherotationoftheSpurGear.

BAG DSlipper Clutch InstallationSTEP D-03q

Motor InstallationSTEP D-04q

4-40 x 3/8”

x2A6229

L 4-40 x 1/4”

x1A6305

3mmx6mm

x2A6238

4-40” x 3/8”

x3A6206

1/8” x .030”

x2A6350

Page 14: Welcome Team Losi

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CAUTION! Ensure the Dogbone is insertedintotheslotintheOutdrivebeforeinstallingtheTransmission.

BAG DTransmission InstallationSTEP D-05q

Completed Rear Clip AssemblySTEP D-06q

BallStud

x1A6215

4-40 x 1-1/2”

x1A3034

4-40 x 1/2”

x2A6220

Page 15: Welcome Team Losi

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Shock CartridgeA5015

A5062Shock Shaft,

Rear

A5045Shock Piston, #57

(Black)

Spring CupA5079

Front

(White)Spring, Rear

A9940Ball Joint

A5049

Front

A5064Shock Shaft,

Shock AdjustmentNut

A5055Shock Body,

A5056Shock Body,

Rear

A5147

A5023Shock End

(Silver)Spring, Rear

A5156

A5047Shock Piston, #55

(Orange)

Match short front Shock Bodies with assembled short front Shock Shafts and long rear Shock Bodies to assembled long rear Shock Shafts.Holding the shock body inverted, fill the Shock Body with Shock Oil up to the bottom of the threads inside the Shock Body.Insertshaftassemblywithcartridgeagainsttheshockpiston.Slowly tighten the Cartridge until it bottoms against the Shock Body. Do not tighten all the way.SlowlypushShockShaftassemblyintotheShockBody.ThiswillbleedtheexcessoiloutoftheShock.Once the Shaft is pushed all the way down into the Shock Body, tighten the Shock Cartridge the rest of the way with a 7/16” wrench or a pairofpliersapproximately1/8thofaturn.ThereshouldbenoairintheShocksasyoumovetheShaftinandoutoftheShockBody.Ifthereis;youwillneedtoaddsomeOilandrepeatthebleedprocess.IftheShockdoesnotcompressalltheway,theshockhastoomuchOil.SimplyloosentheCartridgeabout1/4turnandpushtheShaftintotheBodyandretightentheCartridge.

•••••

BAG EShock AssemblySTEP E-01q

1/8” x 0.140”

x1A5015

1/8” x 0.625”

x1A5050

1/8” E-Clip

x00A6100

Page 16: Welcome Team Losi

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A5013Long Shock Bushing

A5013Short Shock

Bushing

BAG EFront Shock InstallationSTEP E-02q Rear Shock InstallationSTEP E-03q

Completed Front and Rear ClipsSTEP E-04q

4-40” x 1/2”

x1A6204

L 4-40 x 1/4”

x2A6308

L 4-40 x 1/4”

x2A6308

4-40” x 1/2”

x1A6204