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Xompass Smart Industry & Active Energy Management Xompass Cloud Platform

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Xompass is a Cloud-Based Platform that allows industrial operators to collect millions of data points from sensors, machines and operations – and turn these data into the intelligence field managers and workers need to make smart decisions in Real-Time.

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Page 1: Xompass Cloud Solutions

Xompass

Smart Industry&

Active Energy Management

Xompass Cloud Platform

Page 2: Xompass Cloud Solutions

Xompass and Internet Revolution

Communication is an essential part of every company of any industry around the world. An effective communication allows to reduce company expenses and improve the decision making process.

Internet has allowed people to understand how the world is changing. Indeed, internet can be considered as the third revolution of communication systems but some limitations emerge for its application in different domains. Today internet is accessible by mobile devices, computers, and informatics systems, but also might be used by industrial devices and services. Big size companies are the more capable to afford the existing communication methods in their process in terms of price and cost, but the other companies cannot afford those expenses due to their high costs. In this scenario, it is necessary to create and develop

systems capable to connect the industrials processes with decision makers, providing critical information, with affordable prices.

With this in mind, Xompass has been created in order to provide companies with real-time information about their processes. Moreover, Xompass can help them to monitor process and also provide optimization about operational indicators systems which help to better understanding the process conditions. Xompass is a cloud platform that helps monitor and optimize online efficiency of the critical equipments in an industrial plant.

www.xompass.com

Page 3: Xompass Cloud Solutions

Efficiency is seen from three different perspectives:

These perspectives take advantage of three different visions of the data analysis.

What is Xompass?

www.xompass.com

Operation: Measures the equipment performance based on the expected operation.

Energy: Measures the energy efficiency based on the measured energy levels and critical energy consumption points.

Maintenance: Helps to improve the maintenance plan based on the device operation.

Past: Analyses the machine or system behavior in the past, creating an virtual model for the machine or system.

Present: Analyses the data in real- time, this information is contrasted with the virtual model to detect anomalies and generate alarms.

Future: Using the virtual model, predicts future behavior of the equipment, helping the user to take preventive actions.

Page 4: Xompass Cloud Solutions

Xompass collects, stores and analyses sensor data in real-time to offer unprecedented capabilities of visualization, operational intelligence, maintenance and IoT monitoring, configuration and administration management. From the operational approach, process flow Xompass is:

How it works?

Data Collection: Easily collect enormous volumes of data coming from sensors or other devices, leveraging our unique cloud platform technology at IoT data integration.

Real-Time Data: Through the analysis in real time is possible to generate alerts, notifications and business indicators, which maintain a constant update the information in your plant.

Data Centralization: Depending on the frequency and amount of sensors, the database is constantly growing, Xompass provide at platform that can centralize all this information, allowing for simple and fast analysis.

Data Management: Expression rules make it easy to apply logic to a condition reported from an asset. Xompass provides three major capabilities to process and store data: RTU and meters configuration service, IoT rules engine and IoT data model.

Alerts: Xompass Suite enables efficient and flexible real-time alert management, allowing you to use pre-built as well as customizable alerts.

Data Visualization: Xompass offers easy visualization of large volumes of sensor data. You can choose from a wide range or products: customized dashboard, summary tables, real time monitoring, SCADA layout and more.

Data Analysis: All the intelligence produced by Xompass is traduced in to custom dashboards with KPI's oriented to Operacional Intelligence, Efficiency Energy and Maintenance Intelligence.

www.xompass.com

Page 5: Xompass Cloud Solutions

Focused on the BusinessFocused on the business, Not IT infrastructure and Capital

Expenditures

Cloud ServiceThe best platform IoT in the cloud for your sensor data

management

Real - Time DataReal time every time, through Xompass Real-time Analytics

Service

Dedicated ProductsDifferents solutions that

respond to specific requirements within the market

High PerformanceCutting edge performance for

all your analytics process in Xompass's Cloud

Custom DashboardsVisibility for your most relevant KPIs for any type of assets in

differens levels of visualization

Simple & IntuitiveSimple and powerful graphical user interface to calibrate and

configurate all equipments

Real - Time AlertsWith Xompass you can track alerts to any event and react immediately in you company

SecureWe take care of your data

security, at each step within the cloud platform

B e n efits

www.xompass.com

Efficiently plan the operation of multiple equipments, which impact in operational costs.

Reduction of energy costs up to 10%.

Identify improvements to reduce losses generated by the equipment or maintenance planning.

Unattended data capture and analysis.

Alarms generated by the equipments are send in real-time to field workers or control rooms, reducing waiting times for decisions in urgent cases.

Plant information is available in real time for all workers.

Page 6: Xompass Cloud Solutions

Simple yet powerful visualization tool of the assets with real-time

informations of the industrial process in a logical layout

2D SCADA DIAGRAM

Xompass Modules

Summary of alerts and notification KPIs for every equipment based in the behavior of its variables

Summary of customized operation KPIs for every equipment based on the data analysis results

Summary of the energy comsuption and power level KPIs for every equipment based on the data analysis

results

Dashboard for real-time data visualization

OPERATION SUMMARY

ALERTS SUMMARY

ENERGY SUMMARY

REAL-TIME DASHBOARD

www.xompass.com

Page 7: Xompass Cloud Solutions

Android and iOS version of Xompass with useful tools for field usage, including real-time data and

geolocalization

MOBILE APPLICATION

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Analysis tool for historical data of all variables stored in the cloud platform

3-Dimension view of the place where the equipment, with real-time informations of the industrial process

in a realistic layout

Simple and robust configuration panel for the management of the scenarios, assets, calibration

and transmition devices

Dashboard to visualize, analize and compare all equipment in a geospatial view using tools of google

maps service

GIS DASHBOARDTIME SERIES ANALYSIS

CONFIGURATION PANEL3D SCADA DIAGRAM

Page 8: Xompass Cloud Solutions

Client OEM Field Service Team

Xompass Suite

Sensor Data Streaming

Predictive Report

Work Order

Maintenance Feedback

Preventive Report

Client

Solutions: OEM

With Xompass Cloud Platform, OEMs have the capability to reduce the time it takes to improve and maintain their products, based on the information gathered from the equipments used by their end customers. This will also help them to broaden their offerings, resulting in increased sales and profits.

Combining Xompass products with an OEM system provides an affordable, easy-to-use solution that enhances the overall products functionality and flexibility and provides the end user with an enhanced experience and increased scope for future expansion.

Resume

Owner Equipment Manufacturers

www.xompass.com

Tools for comparison of their equipments, which analyzes the efficiency, performance and operation for warranty management, predictive maintenance and remote asset monitoring.

Permission levels per type of view. Different types of views can be associated with individual assets and different permission levels can be assigned to each view.Remote monitoring of their equipments to analyze its parts, for repair, maintenance and inventary management.

Page 9: Xompass Cloud Solutions

Billing and business agreement with customers depends on the VAR, allowing them to get an extra income.

Monitoring Clients

Streaming Data

Xompass Suite

VAR

Client Client Client Client

Solutions: VAR

Manufacturers and distributors of industrial equipment companies compete for creating services that add more value for their customers. Xompass IoT solutions becomes a new way to add value by offering a cloud platform for end users.

The VAR (Valued Added Resellers) solution helps companies and organizations commercialize services based in the Xompass Cloud Products, like realtime monitoring for their assets, visualization tools for sensor data, alerts notifications for events in the field, data storage and more.

Resume

Permission levels per different user types and organization.

Total access to the modules of all their customers for configure, monitoring and remotely supervised.

White label Dashboard (use your logo in the platform).

Create and administrate their customer accounts with multiple configuration options.

Valued Added Resellers

www.xompass.com

Page 10: Xompass Cloud Solutions

Smart IndustryIndustrial Water Pumps - Compressors - HVAC

Page 11: Xompass Cloud Solutions

Xompass Industrial Water solution (XIWPs)

XIWP OverviewXompass collects, stores and analyses sensor data in real-time to offer unprecedented capabilities of visualization, operational intelligence, maintenance and IoT monitoring, configuration and administration management and compliance.

Water is the most important resource for life and many industrial processes. As life and industry grows, the demand of water and energy also increases. Due to the climatic change water and energy have become even more limited resources, so a better usage of it is a must. These factors mean that equipments like water pumps have to maintain a constant and high efficiency within the parameters required by the user to optimize the usage of energy and water in his processes. To achieve this, we can monitor the performance of the pumps in terms of the different Xompass perspectives: Energy: Know the theoretical vs actual data of energy consumption.

Operation: Monitoring water flow expected vs real data and machine theoretical performance.

Maintenance: To determine the reliability of the water pump in time. Many IoT solutions do not provide this information and are limited to raw data delivery. Xompass provides cloud solutions to monitor, analyze and visualize the efficiency of industrial equipment in an industrial plant based on multiple indicators. XIWP Platform helps manufacturer companies, integrators and end users to analyze and predict the efficiency levels of their industrial water pumps. XIWP allows the user to monitor the total extracted liquid volume over time, performance curve of the water pumps and its operation point over time, performance comparison between different water pumps over time, generation and transmit of real-time alarms, historical data analysis, raw data visualization, geospatial information services, 2D/3D SCADA system and mobile data application.

www.xompass.com

Page 12: Xompass Cloud Solutions

Smart-Tec, technology integrator chose Xompass platform to implement a solution for monitoring and analyzing efficiency of submersible pumps manufactured in USA and India. The VAR account of the Xompass Industrial Water Pumps solutions (XIWPs) helps to improve the given to their customers, allowing remote control and administration of the pumps, adding value to the service. Smar-Tec has implemented Xompass XIWPs with three big customers in Chile.

XIWPs Use Case

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Figure 1: Xompass 2D SCADA layout for water pumps monitoring

Page 13: Xompass Cloud Solutions

www.xompass.com

In figure (2) is presented how is measured the pressure of a company pump in order to control the operation range for this equipment. From figure, it is possible to appreciate that, as a consequence of the monitoring process is possible to see when the down-time occurs. Additionally, Xompass allows to identify different operation ranges which can be further integrated with several regression methods capable to forecast future equipment trends. For instance, energy consumption trends can be developed, average consumption and operational range as well. The final outcome of Xompass is to provide different type of analysis to support companies’ decisions.

Figure 2: Application of Xompass to monitor pump pressure. Different elapsed time can be monitored

In figure (3) is showed how different variables can be combined in order to recognize patterns among the monitored variables. In this case is monitored the temperature of the equipment which fluctuate according the environmental conditions. The normal operational range is around 25[ºC]. Nevertheless, it is possible to appreciate variations which are a consequence of not predicted temperature variations of the monitored process. For instance, the 24 of June of 2014 exist a big temperature variation in the system for a short period of time, alarming the maintainers to check the causes of this temperature change.

Page 14: Xompass Cloud Solutions

www.xompass.com

Figure 4: The performance curve (case of a vertical submersible pump) enables the analysis of the state of the pump with respect to their performance from fabrication

Figure 3: Application of Xompass to monitor pump pressure and temperature. Not regular events can be identified as well by integrating specific customers’ algorithm if it is required.

Other feature of Xompass is to summarize the operational and energy consumption resources. For example, in the next figure is presented an overall month results for the energy consumption of a pump in kilowatts. Additionally, different events can be registered in order to enrich Xompass platform with more relevant company information.

Page 15: Xompass Cloud Solutions

www.xompass.com

30.000 USD Cost reductions associated to corrective maintenance

program.

0 Hrs Reduced to 0 hours of

monitoring equipment by field workers

2.000 USDCost reductions in one year associated to field

visits

50%Efficiency pump increase by correcting the frequency of

starting and stopping

According to Claudio Pavanati CEO of Smar-Tec , benefits of end user about using Xompass XiWP platform were:

Client 1. Lowered the operational cost in 6 month, by reducing 30.000 USD in corrective maintenance program.

Client 1. 50% efficiency pump efficiency increase (submergible pump), correcting the frequency of starting and stopping of the pump by adjusting the flow to prevent the well runs dry.

Client 2. Lowered energy consumption cost by reducing the number of start-ups of the industrial power pumps.

Client 3. Reduced to 0 hours of field workers monitoring time. One visit to a pump cost 30 min for two workers, and movilization. In one year they estimate more than 40 visits to the field before using Xompass (almost 2.000 USD per pump a year).

Page 16: Xompass Cloud Solutions

Smart Energy ManagementData Centers - Industrial Plants - Buildings

Page 17: Xompass Cloud Solutions

XEMs OverviewXompass platform collects, storage and analyses sensor data in real-time to offer unprecedented capabilities of visualization, operational intelligence, maintenance and IoT monitoring, configuration and administration management.

Xompass Energy Management solution (XEMs)

XEMs is a cloud solution of Xompass platform for energy monitoring of power distribution networks, critical loads or any electric equipment which requires constant monitoring.

XEMs delivers continous information about the power consumption, network status, fault and alarm detection, from the distribution to the load level, which helps to reduce and optimize energy consumption, improving plant efficiency.

To use the XEMs solution, the user only needs to connect his equipment to the wireless or wired transmission units (according to the available conditions) and start using the Xompass cloud platform or mobile application.

All the integration of the equipments into the platform is performed without interrupting the production (in most cases) process. Calibration, configuration, assignment of personnel in charge and alarm activation is easily done from the web application interface.

In conclusion XEMs solution provides a wide range of tools to manage your energy network, aiming to optimize, reduce costs, monitor and share information, generate reports and analyze the data. With XEMs you can make better decisions for energy management in your company.

www.xompass.com

XEMs OverviewXompass platform collects, storage and analyses sensor data in real-time to offer unprecedented capabilities of visualization, operational intelligence, maintenance and IoT monitoring, configuration and administration management.

Page 18: Xompass Cloud Solutions

XEMs Use Case

Figure 1: Some distribution panels and critical loads diagram, monitored in realtime by Xompass.

Entel is one of the most important TELCO in Chile. The CNT unit, National Telecommunication Center, hosts the central telecommunications center nationwide. Two Megawatts of power are managed by CNT to cover the company requirements. CNT requires a comprehensive measurement system that was capable of:

www.xompass.com

Get the information of all network analyzers of different brands and models.

Provide realtime, historic and summary information, at load and system level.

Minimize installations intervention.

Minimize disruption of operation in distribution and load panels.

Do not install a wired network to capture data.

Available 24/7.

Data visualization in mobile devices.

Xompass implemented a program to monitor more than 20 electrical distribution panels and multiple critical loads, including chillers, rectifiers and UPMs.

Page 19: Xompass Cloud Solutions

This system replaced the older electric network checking method. Previously consisted of sending an operator multiple times a day to manually take readings of each board to keep a diary.

Benefits of using XEMs :

Cost reductions associated with fault situations and

human resources.

Faster Reaction time against faults.

Reduction in failures due to issue timely alarms.

More time to analyze the information and less effort

in data processing. Allowed better decision making.

Figure 2: Monthly summary of electric consumption of each monitored device.

Remove the need of data readings by an operator.

Realtime alerts.

24/7 Data visualization in mobile devices

Comprehensive reportability system. The user can understand the consumption

behavior at global and specific level.

System information at operation and energy level.

www.xompass.com

Page 20: Xompass Cloud Solutions

“Join Xompass. Join the future”

©2015 XOMPASS, INC. All Rights Reserved. Palo Alto, California, US. and Valparaíso, Chile.

United States: 330 Waverley St,Palo Alto, CA 94301

Chile: Avenida España 1680, Valparaíso

Xompass