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Page 1: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Page 2: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Suunnittelupalvelut kasvun tukena

Hannu Heikkilä

Bioteollisuusseminaari

6.5.2013

Page 3: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Elomatic

in Brief

File: Elomatic 2013 Process and Energy.pptx

Page 4: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Elomatic

in Brief

700 highly qualified

professionals

Committed and

motivated personnel

Continuous development

of skills

Certified quality system

since 1991

Page 5: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Elomatic

in Brief

Our offices worldwide

■ Turku, Jyväskylä,

Tampere, Helsinki, Oulu

■ Shanghai (China)

■ Mumbai (India)

■ Gdańsk, Łódź (Poland)

■ St. Petersburg (Russia)

■ Belgrade (Serbia)

19 network companies

Corporate clients

in over 70 countries

Page 6: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Key Industries Served

Key Areas of Expertise

Process & Energy

Software Solutions Marine & Offshore

Mechanical

Page 7: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Process & Energy

Services with expertise

Page 8: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Process & Energy

Overview

Elomatic provides a broad set of

consulting & engineering services for

Process industry and for Energy

Annually over 300.000 h engineering

to over 200 customers in more than

300 projects, in Finland and abroad

Close relationship with customers

with over 80% of work from loyal

customers

Page 9: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Operational growth

means…

Investments, expansions,

modernisations, up-scaling

Optimizing operations

New products

New production technologies

Page 10: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Focus in four Industry segments

with broad experience

Four Core Customer Segments

■ Biotech & Pharmaceuticals

■ Energy

■ Process Industry

■ Starch and Potato Processing

Broad and Flexible Services

■ Consulting and Engineering

■ Project Execution Services

■ Operations Support Services

■ Proprietary Technology Deliveries

Biotech and

Pharma

Energy production

and distribution

Process Industry Starch and Potato

processing

Page 11: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Wide Service Base

In any combinations

Consulting and Engineering

■ Technical consulting

■ Feasibility studies

■ Conceptual Engineering

■ Basic Engineering

■ Detailed Engineering

Project Execution

■ Project management services

■ Procurement services

■ Site and Commissioning services

■ EPCM full service projects

■ Turn-Key technology projects

Page 12: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Key Areas of Expertise

In Biotech and Pharma

Biotechnical processes

Biopharmaceuticals

All pharmaceutical dosage forms

Highly active compounds

Clean Utility Systems

Clean rooms

Diagnostics

GMP, validation and qualifications

Biovitrum Ab

Cell culture pilot plant, Sweden

Page 13: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Key Areas of Expertise

In Energy

Bio-energy solutions

Combined Heat and Power plants

Heating plants

Pelletizing technology and plants

Flue gas scrubber systems

Heat pump solutions

District heating & cooling systems

Energy efficiency and auditing

Turku Energia Oy

Heat recovery from municipal waste water

with heat pump, Finland

Page 14: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Key Areas of Expertise

In Process Industry

Food industry including grain, meat

and edible oil processing

Chemical Industry including fine

chemicals, food supplements and

construction chemicals

Pulp & Paper industry including

chemical and recovery systems

Biomass-to-fuels processes

Nordkalk Oy

Crushed lime stone plant, Finland

Page 15: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Operations support services

In any combinations

■ Energy audits and analysis ■ Production flow simulations ■ MES and OEE systems ■ Risk evaluations ■ Rescue plans ■ ATEX studies ■ Validation services ■ Process measurements ■ Process simulations ■ CFD and FEM calculations ■ Laser scanning ■ Panorama photography ■ ePlant360° maintenance system ■ Information management system ■ Visualization

Page 16: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

CLEWER OY’S SEWAGE CLEANING BIOREACTOR

CFD ANLYSIS

The flow and mixing dynamics of CLEWER OY’s bioreactor (that is a new device used for sewage cleaning system) have been

analyzed using CFD techniques. Various comparisons are performed in the research for various nozzle locations, multiphase

masses, bubble sizes, shell and baffles geometries as well as solid-phase process age. By analyzing the effects of these variations

the flow-, mixing- and rotational dynamics may have been optimized. Such a CFD technique and the analyzed results can be

evidently used for many similar industrial processes that are using complex flows such as liquid particle suspension.

Page 17: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Supporting your success

At your Service

Broad set of consulting, engineering

and project execution services

To industrial, commercial and public

sectors in Process industry & Energy

Profound knowledge of specific

industry requirements

State-of-the-art tools and working

methods

Extensive experience and more than

40 years of operation

EN ISO 9001:2008 certified quality

system since 1991

Finnprotein Oy Soya protein plant,

Uusikaupunki Finland

Page 18: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

Selected References

In Process and Energy

Page 19: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

References, Q-Med

Biotech & Pharma

A new complete production facility for

aesthetics injections

■ all utilities produced in-house

■ 624 m2 of clean room area,

class 7 and 8 areas (ISO 14644-1)

■ execution 2003–2004

Conceptual, basic and detail design,

project coordination, specifications,

construction supervision,

commissioning and validation

European authorities approved factory

for production spring 2005 and FDA

autumn 2005

Page 20: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

References of pilot plants

Pilot/ R&D-Plants in

Biotech – Pharmaceutical Medipolis

GMP-biopharmaceutical pilot plant

400 m2, class A/B, C, D (ISO 5 - ISO 8)

Basic design, Detailed design, automation, procurement, installation supervision, commissioning and qualifications IQ/OQ.

Biovitrum

Biotech pilot plant including cell culture fermentation, purification, clean and other utility systems

380 m2 of clean room area (ISO 7 and 8)

Basic and detail design, process and clean room design

Turn-key delivery of PCS7 process automation, data collection and management

Page 21: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

References

Food/Agrochem – Chemical

Finnprotein, Uusikaupunki

Soya processing plant, site area 11

hectares

EPCM- execution services

One of the biggest Soya processing

plants in Europe, 240 000 t/a soybean

Kiilto, Lempäälä

Construction chemicals Polymerization plant

Owner’s Engineering services

Automation system contractor

Page 22: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0

References

Energy production technology

Järvi-Suomen energia, Savonlinna

Biofuel CHP plant

Engineering services

VAPO Oy, Haapavesi

Pellet factory and power plant

Owner’s engineering services

Page 23: Suunnittelupalvelut kasvun tukena

Confidential © 2013 Elomatic

v2.0