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Minimum Cavity Guns Technical Manual Part 107 955A NORDSON CORPORATION • AMHERST, OHIO USA

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Page 1: Technical Manual Part 1 07 955A - Nordsonemanuals.nordson.com/adhesives/English_Manuals/107955.pdf · 5. Remove all jewelry (rings, watches, etc.) before servicing equip ment. 6

Minimum Cavity Guns Technical Manual

Part 1 07 955A

NORDSON CORPORATION • AMHERST, OHIO • USA

Page 2: Technical Manual Part 1 07 955A - Nordsonemanuals.nordson.com/adhesives/English_Manuals/107955.pdf · 5. Remove all jewelry (rings, watches, etc.) before servicing equip ment. 6

Manual 42-38

Nordson Corporation welcomes requests for Information, comments and inquiries about its products.

Address all correspondence to

Nordson Corporation 11475 Lakefield Drive

Duluth, GA 30136

Notice

This is a Nord son Corporation publication which is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson

Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AquaGuard, Blue Box, Control Coat, Equi~Bead, FloMelt, FoamMelt, FoamMix, Helix, Hot Shot, Hot Stitch, Meltex, MicroSet, MultiScan, Nordson, the Nordson logo, OmniScan, Porous Coat, Posi-Stop, RBX, Sure-Bond,

UniScan, UpTime, and Versa-Spray are registered trademar1<.s of Nordson Corporation.

BetterBookSM, CF, Controlled Fiberization, Easy·Screen, Fibermell, Flo-Tracker, PrintGuard, and Package of Values are trademar1<.s of Nordson Corporation.

107 955A Issued 3189

o 1989 NO<dson CO<po<aloo All A'IJhls Reserved

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Minimum Cavity Gun

Table of Contents

SECTION 1 SAFETY SUMMARY

Manuai42·3B Page 0·1

Explanation Of Terms And Symbols ....................... .................................................. .............. ..... .... 1-1

Safe ty During Installation .......... .............................................................. ............ ....... ..... .................. 1-2 Electrical .. ....... .......... ............... ........ .. ............ ... .. ........ .. ... .................................. ...... ...... 1-2 Pneumatic ....... .. .......... ............... .......... ..... .. .. ............ ...... ..... ............ ... ...................... ..... 1-2

Safe ty During Operation ......................................................... ............................ ..................... .......... 1-2

Safety During Servicing ........... ............................. ................ ........... ............................ .... ............... ... 1-3

Safety When Using Hot Melt Adhesives And Solvents ........... .. .......................................... .. ........ 1--1 Hot Melt Adhesives ....................... .. ... ............ ... .... ...... .............. ... ... .. ............... ..... ...... .. 1-4 Heating Solvents ...... ........... .... ........... ........ ......... .. .. .. .. .. ... ........... .. .......... .. ...... ....... ... ... . 1-5

SECTION 2 EQUIPMENT FAMILIARIZATION

Introduction ................................................................... ......... .... ........................................................ .. 2-1

Functiona l Description ............ ........................................................... .... ........................ .................... 2- 1

SECTION 3 SPECIFICATIONS

Spec ification Sumn1ary ..... ......... .................................. ......... ......... ..... ......... ..................... ................. 3- 1

SECTION 4 DISASSEMBLY AND REPAIR

RTD Replacement ..................... .. .................... ..... .... ........................................................... ..... ........... 4-1

Wiring Diagrams ................ .... .. ....................................................... ................................ ......... ..... ...... 4-2

Pub. No. 107 955A ©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3189

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Manual42-38 Page 0-2

Minimum Cavity Gun

SECTION 5 ILLUSTRATED PARTS LIST

How To Use The Il lustrated Parts Lists .......... ................................................................................ .5- 1

Parts List for H20 I MCT Gun .... ...................................................................................................... .. S-2

Parts List for H202 MCTLP and H202MCTLPW Guns .......................................................... ....... S-4

Parts Lis t for H204 MCTLP and H204MCTLPW Guus ............ ......................................... ............ 5·6

Part s List for H208MCTLP Gun ..................................................................................................... .. 5-X

Parts Lisr for Minimum Cav ity Modu le ................ ....................................................... ................... .5 - I 0

RL'commended Spare Parts List (H200MCT Guns) ........................................................ ................ 5- 13

Issued 3/89 ©NORDSON CORPORATION 1989 All Rights Reserved

Pub. No. 107 955A

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INTRODUCTION

Minimum Cavity Gun

SECTION! SAFETY SUMMARY

Manual 42·38 Page 1-1

Here you will find safety guidelines for the use of Nordson<E' equip­ment. These guidelines apply to anyone working with Nordson® equipment, including operations and service personnel. They arc repeated throughout this manual, along with specific warnings and cautions not included in this section. These safety guidelines cover:

• Installation

• Equipment operation

• Working with hot melt materials

• Use of hot melt solvents

NOTE: Failure to follow these recommenda­tions may result in personal injury from burns or electrocution and/or equipment and property damage.

EXPLANATION OF TERMS AND SYMBOLS

Pub. No. 107 955A

The following safety symbols and signal words are used throughout this publication to alert the reader to personal safety hazards, or to identify conditions that may result in equipment or property damage.

A WARNING: General Warning. Failure to observe may result in personal injury or death.

Ji\. WARNING: Risk of electrical shock. Failure to ob­~ serve may result in personal injury or death.

A CAUTION: General Caution. Failure to observe may result in minor personal injury or damage to property.

NOTE: Important information. Failure to observe may result in equipment damage.

©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3/89

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Manual 42·38 Page 1-2

Min1murn Cavity Gun

SAFETY DURING INSTALLATION

Electrical

Pneumatic

1. A protective electrical ground connection to a reliable earth ground is essential for safe operation . Without one, a ll acces­sible conductive components (including knobs and controls that appear insulated) can render an electric shock.

2. A disconnect switch with lockout capability must be provided he­tween the power source a nd the equipment.

3. The power supply wire gauge and insulation must be sufficient to meet the temperature and power requirements.

4. Only fuses of th e correct type , voltage rating and current rating should be u sed . Refer to the Nordson® equipment parts list for fuse recommendations. Using incorrect or nonrecommended fuses can present a fire hazard.

Nordson® recommends installing a lockout, t hree-way, manual valve in the air supply line to the filter/regulator. This valve makes it possible to relieve air pressure and lock out th e pneumatic system before undertaking maintenance or repairs.

SAFETY DURING OPERATION

Issued 3 '89

DO NOT operate Nordson ®equipment under the following cond i­tions :

1. At a pressure h igher than the rated maximum working pressure of any component in the system.

2. Near volatile or otherwise explosive gases or materials.

3. Without the covers, panels and safety guards properly installed.

4. At atmospheric temperatures below 20" F (-6· C) or above 120" F (50' C).

5. With hoses enclosed in any material that interferes with heat dissipation. This includes electrical conduit, insulation of a ny type or tight metal covers.

CcJNORDSON CORPORATION 1989 All R1ghts Reserved

Pub. No. 107 955A

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Minimum Cavity Gun Manua142 38 Page 1 3

6. With large areas of hose in contact with a cold floor, cold sup­ports or other such surfaces. Cold points along the hose restrict the flow of adhesive inside the hose and can create potential problems during operation.

7. In drafty areas with the applicator guns unshielded from the draft. Rapid heat dissipation due to air movement across the guns may cause operational problems.

in addition:

1. Use only the metal base when attempting to lift or move an ap­plicator. DO NOT use equipment covers, doors, panels or h ose connectors as braces or grips.

2. NEVER use Nordson® equipment as a ladder or stepping stool.

3. Route all hoses so as to prevent damage from kinking, abrasion and other physical damage. DO NOT allow a hose to be in­stalled with a bend radius ofless than 6 inches (150mm).

4. NEVER point an applicator handgun at yourself or anyone else.

SAFETY DURING SERVICING

Pub. No. 107 955A

1. DO NOT perform internal service or adjustment on any equip­ment unless another person capable of rendering first aid and resuscitation is present.

2. Only qualified personnel should service Nordson® equipment.

3. To avoid personal injury, never touch exposed connections and components while power is ON. Dangerous voltages exist at several points in the equipment.

4. Disconnect, lock out and tag external electrical power before removing protective panels or replacing electrical components.

5. Remove all jewelry (rings, watches, etc.) before servicing equip­ment.

6. If possible , stand on a rubber mat when servicing Nordson® equipment. DO NOT work on equipment if standing water is present . Avoid working in a high-humidity atmosphere. Cover exposed terminals and work areas with rubber sheeting to avoid accidental contact while the power is ON.

©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3189

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Manual 42·38 Page 1·4

Minimum Cavity Gun

7. Always wear safety glasses, protective gloves (Nordson° PIN 902 514 or equivalent) and long-sleeved protective clothing to prevent injury from hot applicator parts, splashed hot melt ad­hesive and hot gun surfaces.

8. To prevent serious injury from molten adhesive under pressure, always relieve system hydraulic pressure (by triggering the gun. for example) before opening any hydraulic fitting or connection.

9. NEVER use an open torch, drill or broach when cleaning a noz­zle.

10. NEVER operate equipment with a known leak in the system .

SAFETY WHEN USING HOT MELT ADHESIVES AND SOLVENTS

Hot Melt Adhesives

Issued 3i89

1. Use extreme care when working with molten materials. The mol­ten materials solidify rapidly at high temperatures and present a hazard. Severe burns can occur if the molten materials come in contact with the skin. Even when first solidified, they are still hot.

2. Always wear protective clothing and eye protection when han­dling molten material or working near equipment containing hot melt adhesives under pressure.

3. IF MOLTEN MATERIAL COMES IN CONTACT WITH THE SKIN:

· DO NOT try to remove molten material from the skin .

• Immediately immerse the affected area in cold, clean water. Keep the affected areas immersed until the material has cooled.

· DO NOT try to remove the cooled material from the skin.

• Cover the affected area with a clean, wet compress.

• In cases of severe burns, look for signs of shock. If shock is suspected, have patient lie down, use a blanket to preserve body heat and elevate the feet several inches.

• Call a physician immediately.

C?JNORDSON CORPORATION 1989 All Rights Reserved

Pub. No. 107 955A

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Minimum Cavity Gun Manual 42·36 Page 1·5

Heating Solvents

Pub. No. 107 955A

1. DO NOT use an open fl ame or uncontrolled heating device to heat solvents (for example, a small pa n on an unregulatE-d h ot plate).

2 . Avoid fire hazard by using a controlled heating device to heat sol­vents (for example, a small deep fat fryer or thermostatically controlled hot plate).

3. DO NOT USE PAINT-TYPE SOLVENTS UNDER ANY CIR­CUMSTANCES! These solvents are volatile and may be a fire and/or toxic-vapor hazard even at room temperature.

4. Always be sure the work area is adequately ventilated. Avoid prolonged or repeated breathing of solvent vapors.

5. Halogenated Hydrocarbon Solvents are dangerous when used to clean aluminum components in a pressurized fluid system. No avai lable stabilizers prevent halogenated hydrocarbon solvents from reacting under all conditions with aluminum components in a pressurized fluid pumping system.

6. NEVER clean any aluminum component or flush any system using halogenated hydrocarbon solvents. Use TypeR (PIN 270 755) solvents or contact your solvent or hot melt supplier for a non-halogenated hydrocarbon solvent for cleaning and flushing.

Halogenated fluids include the following solvents:

Fluorinated Solvents:

• Dichlorofluoromethane

• Trichlorofluoromethane

Chlorinated Solvents:

• Carbon Tetrachloride

• Chloroform

• Dichloromethane

• Ethlylene Dichloride

• Methylene Chloride

• Monochlorobenzene

• Monchlorotoluene

©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3189

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Manual 42-38 Page 1·6

Minimum Cavity Gun

• Orthodichlorobenzene

• Perchloroethylene

• Trichloroethylene

Brominated Solvents:

• Ethylene Dibromide

• Methyl Bromide

• Methylene Chlorobromide

Iodinated Solvents:

• Ethyl Iodide

• Methyl Iodide

• N-butyl Iodide

• Propyl Iodide

~ORDSON CORPORATION 1989 All R1ghts Reserved

Pub. No. 107 955A

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Minimum Cavity Gun

SECTION2 EQUIPMENT FAMILIARIZATION

Manual 42·38 Page 2-1

INTRODUCTION

The minimum cavity guns are special H200 series guns designed for applications ~here precise bead disposition is required, and/or where FoamMelt equipment is used. Like all H200 guns, they are compact, automatically fired, and equipped with a spring ad­justment that permits the synchronization of gun firing and cutoff.

These guns differ from other H200 guns, however, in that there is a reduced cavity between the seat and the nozzle orifice. This fea­ture minimizes the formation of pockets of material inside the noz­zle and reduces drooling of foamed hot melt material caused by expansion in this area.

Minimum cavity guns can be purchased in a variety of configura­tions . The threaded seat accepts a series of nozzles which are designed with a minimum cavity.

FUNCTIONAL DESCRIPTION

Pub. No. 107 9SSA

The H200MC gun receives molten hot melt adhesive, foamed ad­hesive , or other thermoplastic material from an applicator con­nected to the gun by one or two hoses. When non-foamed materials are used, a single hose is connected directly to the ser­vice block. When foamed materials are used, a gun installation kit

~ORDSON CORPORATION 1989 All Rights Reserved

Issued 3189

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Manual 42-38 Page 2-2

Issued 3189

Minimum Cavity Gun

is required to allow for the connection of a second hose for circula­tion external to the gun. (See table below for correct Part Num­bers) The material enters the gun module through the service block, which contains an inlet port for the adhesive , a port for pres­surized air, a heater cartridge, and an RTD to maintain gun temperature. The gun is activated when an electrically-controlled solenoid valve receives a signal from a triggering device ( a micro­switch, photocell, etc.). Air pressure forces the piston in the gun module upward, lifting the attached needle off its seat. Adhesive flows from the nozzle until the triggering device de-energizes the solenoid valve. When the valve is de-energized, the air under the piston is vented through the solenoid valve. As the air is ex­hausted, the piston return spring forces the needle against the seat, stopping the flow of adhesive.

Table 1 • Gun Installation Kits for Foam Materials

Standard Multi Modules P/N 310 198

Single or Low Profile Modules Auto Biaxial Hose Standard Hose P!N 310 787- 90" PIN 310 790- 90" PIN 310 788 - 45" P/N 310 791- 45" P/N 310 789- Straight P!N 310 792 - Straight

©NOROSON CORPORATION 1989 All Rights Reserved

Pub. No. 107 955A

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Minimum Cavity Gun

SECTION3 SPECIFICATIONS

Manual 42-38 Page 3-1

SPECIFICATION SUMMARY*

Working hydraulic pressure, maximum

Supply air pressure

Operating air pressure

Air consumption per module, at 3000 cpm at 30 psi operating pressure

Operating temperature, maximum

Gun heating method

Electrical requirements

Dimensional data

1500 psig (10.3 MPa)

60 to 100 psig (0.612 to 0.69 mPa)

30 to 100 psig (0.21 to 0.69 mPa)

16.7 SCFH

450"F (230.C)

Cartridge heater controlled by Resistance Temperature Detector (RTD)

230 VAC, 50/60 Hz.

See Figure 3-1, 3-2

*Due to possible technological and/or quality improvements, equipment specifications a re subject to change without notice.

Pub. No. 107 955A ©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3/89

Page 14: Technical Manual Part 1 07 955A - Nordsonemanuals.nordson.com/adhesives/English_Manuals/107955.pdf · 5. Remove all jewelry (rings, watches, etc.) before servicing equip ment. 6

Manual42-38 Page 3 -2

Issued 3'89

4 .85 (123 .2)

I

Minimum Cavity Gun

.5.&2 (142.71

I

0 . 50 (12.7)

::

1 .58 (40.4)

_, .. J (42.2)

Figure 3-1- Dimensions for the H201MC Guns

4 .83 (122 .7)

- 1.00 (25.4)

6 .80 (175 .3)

I I

Figure 3-2- Dimensions for Two and Four Module Low Profile Minimum Cavity Guns

©NORDSON CORPORATION 1989 All Rights Reserved

Pub. No 107 95'iA

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Minimum Cavity Gun

SECTION4 DISASSEMBLY AND REPAIR

Manual 42·38 Page 4·1

See the H200 Series Gun manual (42-18) for operating instruc­tions, maintenance and troubleshooting procedures. This section includes instructions for the replacement of the service body RTD and the wiring diagrams for the H200MC guns. Refer to the ap­propriate figure in Section 5, Illustrated Parts List, for physical location of components.

RTD Replacement

Pub. No. 107 955A

Use the RTD Replacement Kit (PIN 274 783) to replace a defective RTD in the H200MC gun service body module.

1. Disconnect the electrical connection between the gun and the hose and disconnect and lock out the input electrical power to the applicator.

A WARNING: Nordson H200MC guns contain energized electrical components with potentials that could be fatal. Disconnect and lock out input electrical power to the gun before attempting any repair or replace­ment.

2. Remove the screws that secure the cover to the service body module.

3. Remove the cylindrical RTD from its mounting hole in the ser­vice body module.

4. Cut the two R'l'D lead wires approximately 112 inch from the defective RTD and discard the RTD.

5. Strip about 114 inch of insulation from the cut wires.

6. Using parts supplied in the RTD Replacement Kit, twist the leads of the new RTD together with the cut wires and secure them with the two wire nuts.

NOTE: It does not matter which lead is con­nected to which wire because the RTD is not polarity sensitive.

©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3/89

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Manua142-38 Page 4-2

Issued 3/89

Minimum Cavity Gun

7. Slide the RTD into its mounting hole in the service body.

8. Replace the service body cover and cover screws.

9. Reconnect the hose to the gun electrically and restore the input power. The system is ready for operation.

Figure 4-1 - Wiring Diagrams for H201MC Guns

@-lORDSON CORPORATION 1989 All Righls Reserved

Pub. No. 107 955A

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Pub. No. 107 955A

Minimum Cavity Gun Manual 42-38

H H E E A A T T E E R R

Figure 4-2 - Wiring Diagram for H202MC and H204MC Guns

©NORDSON CORPORATION 1989 All Rights Reserved

Page 4-3

Issued 3/89

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Manual 42-38 Page 4-4

Issued 3/89

Minimum Cavity Gun

T E

R R

H H E t: A A T T E E R R

Figure·4-3- Wiring Diagrams for H208MC Guns

@.JORDSON CORPORATION 1989 All Rights Reserved

Pub. No. 107 955A

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Minimum Cavity Gun

SECTIONS ILLUSTRATED PARTS LIST

Manual 42·38 Page 5· 1

HOW TO USE THE ILLUSTRATED PARTS LISTS

Pub No. 107 955A

1. Refer to the appropriate page and use the component illustration for part(s) identification. Note the item number call-out for the part.

2. Locate the item number in the Item Number column.

3. The next three columns give the Part Number, Description, andRe­quired (Req'd) quantity of the item in the assembly.

a. The Part Number column contains either the six digit part number or a dash (-). A dash in the column means that the part is a non-saleable item, and cannot be ordered. It may be pos­sible to obtain the part if it is a subassembly ( • •) of a saleable item.

b. The Description column contains "bullets" ( •) which indicate the assembly level of the part. A part whose description is preceded by a single bullet ( •) is a subassembly of the com­ponent above it without a bullet. A part whose description is preceded by two bullets ( • • ) is a subassembly of the component above it with a single bullet ( • ).

c. The Required (Req'd) column contains the quantity of the part within the illustration. "Ref' indicates that the part is listed for reference purposes only. A dash(-) indicates that the item is utilized only as necessary within the component.

©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3/89

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Manual 42-38 Page 5-2

Minimum Cavity Gun

P arts List for H201MCT Gu n

Item Par t No. No.

107684

1 2 3 938123 4 107 578 5 900 236 6 273 301 7 273 306 8 981176 9 981 131 10 983 051 11 939 110 12 13 14 15 16 983 505 17 981 000 18 19 984 155 20 983 161 21 274 434 22 274 685 23 981 083 24 972 657 25 981 905 26 29 933 056 30 900 341

272 743

Issued 3/89

Description

Gun, H201MCT

• Body, Manifold Single Module Not Used • Heater, 240V, 150W, .375 Dia, 1.28 • Module. Minimum Cavity (See Figure 5-5) • Paste • Insulator, Single Module • Kit, Retainer, Single Module • Screw, Pan Hd, #10-32 x 1.50 • Screw, Hex Hd, 5/16-18 x 1 • Washer, Flat • Strap, Cable, .06- .75 • Tag, Set, Guns Not Used Not Used Not Used • Washer, Lock, Split, #5 • Screw, Fil Hd, #5-40 x .250 Not Used • • • • • • • • • • •

Nut, Panel Mounting Washer, Lock, E, Ext, .375 Cover, Single Module Std, Black Cordset Assembly, 2300 Screw, Pan Hd, #8-32 x .250 Connector Assembly, Gun Screw, Drive, 2 x .187 Plate Information Connector, Porcelain Never Seez, 16 oz. Aerosol can Installation Kit (Not Shown)

©NORDSON CORPORATION 1989 All Rights Reserved

Req'd

Ref

1

1 1

1 1 2 1 1 1 1

1 1

1 1 1 1 2 1 4 1 2

1

Pub. No. 107 955A

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\\ <»:to @

~ tml

:Et! u .. .. ::> Q

0 :1 0

!

Pub. No. 107 955A

Minimum Cavity Gun

I

,;

ji

:m .. .. .. g ~ u d .. .. .. ~ .. Q ~

0 Q

:1 0 :1

0: .. ::>

~ %

" w

(£:t.j0RDSON CORPORATION 1989 All Rights Reserved

Manual 42·38 Page 5·3

QJ

-a '"0 0

~ QJ

bo c:: ......

U)

$ ">

C<S (.)

e ;:l e .... c:: ~ ~ 0 ~

::r: ~

I

lO QJ ,....

So ~

Issued 3/89

Page 22: Technical Manual Part 1 07 955A - Nordsonemanuals.nordson.com/adhesives/English_Manuals/107955.pdf · 5. Remove all jewelry (rings, watches, etc.) before servicing equip ment. 6

Manual 42-38 Page 5-4

Minimum Cavity Gun

Parts List for H202MCTLP and H202MCTLPW Guns*

Item Part No. No. Descrip t ion

107 687 Gun, H202MC 107 689 Gun, H202MC, Water Resistant

1 981177 • Screw, Fil Hd, #8-32 x .500 2 • Cover, H202TLP 3 276 438 • Gasket, Cover 4 933 056 • Connector, Porcelain 5 981 000 • Screw, Fil Hd, #5-40 x .250 6 • Body, H200, 2 Module 7 973 577 • Plug, Pipe, 1/16 8 276 770 • Cordset, Water Resistant, H202MCTLPW

274 685 • Cordset Assembly, H202MCTLP 9 900 236 • Paste 10 274 179 • Connector Assembly, Hose, 45 Deg. 11 938 149 • Heater, 240V, lOOW, .25 Dia. x 2.75 12 984 170 • Nut, Hex, Reg, .50-13 13 981 131 • Screw, Hex Hd, 1/4-20 x 5/8 14 276 439 • Bracket, Mounti ng, Weldment 15 276 137 • Insulator, Mtg, LP 16 • Coating, Primer, Locquic 17 900 481 • Adhesive, Loctite 18 107 578 • Module, Minimum Cavity 19 • Primer, Locquic Grade T 20 939 110 • Strap, Cable, .06- .75 21 • Tag Set, Guns 22 983 505 • Washer, Lock, Split, #5 24 276 732 • Gasket, Mtg, LP 25 • Loctite 272

272 743 • Installation Kit

*Four module gun shown for reference only.

Issued 3/89 ©NORDSON CORPORATION 1989 All R1ghts Reserved

Req'd

Ref Ref

6 1 1 2 1 1 3 1 1

1 2 2 2 1 1

2

1 1 1 1

Pub. No. 107 955A

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Minimum Cavity Gun

&----~ I .

INCLUDED WITH ITEM 8

I I @_______ i [!

il

Pub. No. 107 9SSA

Figure 5-2 - H202MCTLP and H202MCTLPW Guns

©NORDSON CORPORATION 1989 All Rights Reserved

Manual 42-38 Page 5-5

Issued 3189

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Manual 42·38 Page 5·6

Minimum Cavity Gun

Parts List for H204MCTLP and H204MCTLPW Guns

Item P a rt No. No.

107 685 107 686

1 981 177 2 3 276 537 4 933 056 5 981 000 6 7 973 577 8 276 770

274 685 9 900 236 10 274 179 11 938 152 12 984 170 13 981 208 14 272 433 15 272 431 16 17 900 481 18 107 578 19 20 939 110 21 22 983 505 24 276 733 25

272 743

Issued 3/89

Descrip t ion

Gun, H204MC Gun, H204MC, Water Resistant

• Screw, F'il Hd, #8-32 x .500 • Cover, H204TLP • Gasket, Cover • Connector, Porcelain • Screw, Fil Hd, #5-40 x .250 • Body, H204 • Plug, Pipe, 1/16 • Cordset, Water Resistant, H204MCTLPW • Cordset Assembly, H204MCTLP • Paste, • Connector Assembly, Hose, 45 Deg. • Heater, 240V, 155W, .37 Dia. x 2.50 • Nut, Hex, Reg, .50-13 • Screw, Hex Hd, 1/4-20 x 5/8 • Bracket, Mounting, Weldment • Insulator, Mtg, LP • Coating, Primer, Locquic • Adhesive, Loctite • Module, Minimum Cavity • Primer, Locquic Grade T • Strap, Cable, .06 - .75 • Tag Set, Guns • Washer, Lock, Split, #5 • • •

Gasket, Mtg, LP Loctite 272 Installation Kit

©NORDSON CORPORATION 1989 All Rights Reserved

Req'd

Ref Ref

6 1 1 2 1 1 3 1 1

1 2 2 2 1 1

4

1 1 1 1

Pub. No. 107 9SSA

Page 25: Technical Manual Part 1 07 955A - Nordsonemanuals.nordson.com/adhesives/English_Manuals/107955.pdf · 5. Remove all jewelry (rings, watches, etc.) before servicing equip ment. 6

Minimum Cavity Gun

cv-----n I .

INCLUDED WITH ITEM 8

Figure 5-3- H204MCTLP and H204MCTLPW Guns

Pub. No. 107 955A ~CROSON CORPORATION 1989 All Rights Reserved

Manual42·38 Page 5·7

Issued 3/89

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Manual42-38 Page 5-8

Minimum Cavity Gun

Parts List for H208MCTLP Gun

Item Part No. No.

107 688

1 2 981 161 3 274 685 4 983 161 5 984 155 6 902 516 7 973 577 8 9 900 481 10 938 128 11 107 578 12 900 236 13 274 576 14 972 657 15 16 939 110 17 984 170 18 243 914 19 243 912 20 981 225 21 983 505 22 981 000 23 24 25 985 101 26 900 341

272 743

Issued 3/89

Description

Gun, H208MCTLP

• Cover, Gun • Screw, Pan Hd, #10-32 x .375 • Cordset Assembly • Washer, Lock, .375 • Nut, Panel Mounting • Plug, Button, 3/8 Dia. • Plug, Pipe, 1116 • Coating, Primer, Locquic • Adhesive, Loctite • Heater, 240V, 210W, .38 Dia. x 2.75 • Module, Minimum Cavity • Paste • Body, Manifold, 8 Module • Connector Assembly, Gun • Tag Set, Guns • Strap, Cable, .06 - .75 • Nut, Hex, Reg, .50-13 • Insulator • Bracket, Mounting • Screw, Skt Hd, 114-20 x 5/8 • Washer, Lock, Split, #5 • Screw, Fil Hd, #5-40 x .250 Not Used • Nameplate • • •

Rivet, Pop, 3/32 x .240 Never Seez, 16 oz. Aerosol Can Installation Kit

©NORDSON CORPORATION 1989 All Rights Reserved

Reg'd

Ref

1 2 1 1 1 1 5

2 8

1 1 1 1 2 1 1 2 1 1

1 4

1

Pub. No. 107 955A

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1

Pub. No. 107 95SA

Minimum Cavity Gun

r ' I .

Manuai42·3S Page 5·9

-~

------/<// -:;:;------

VI!

I .

1\ F " tgure 5-4 - H208 MCTLP Gun

©NORDSONCORP~~~~~------------­AII Rights R ORATION 1989

eserved

--;--- ~

Issued 3/89

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Manual 42-38 Page 5-10

Minimum Cavity Gun

Parts List for Mini mum Cavity Module

Item Part No. No.

107 578

1 272 288 2 272 289 3 276 112 4 987 022 5 900 236 6 272 294 7 900 303 8 981 758 9 940 111 10 987 023 11 272 296 12 900 419 13 981 750 14 274 822 15 272 293 16 276 113 17 153 017

18 19 274 813 20 940 121 21 22 981171 23 981 073 24 986 502 25 983 012 26 750 553

Issued 3!89

Description

Minimum Cavity Module

• Screw, Loading • Nut, Locking, 112-28 • Cap, Air, Adj. • Spring, Comp, 1.146 x .36 x .065 • Paste • Washer, Seal, Piston • Lubricant, Silicone • Screw, 6-32 x 5/8 • 0-Ring, Viton, .313 x .438 x .063 • Spring, Comp, .805 x .300 x .065 • Retainer, Spring • Adhesive, Loctite #620 • Screw, Soc Set, 4-40 x .375 • Nut, Zero Cavity Needle • Washer, Piston • Body, Module • Washer, Backup • Nozzle, Assembly, w/Needle ( See Tables on Page 5-12

for available Nozzle Assemblies) • • Seat, Nozzle • • Guide, Needle • • 0-Ring, Viton, .375 x .500 x .063 • • Needle , Zero Cavity • • • • •

Screw, Soc Hd, Cap, 10-32 x 1 1/4 Screw, Fil Hd, #8-32 x .375 Ring, Retain, .438, Pushon Disk, Seal Support Seal, Hat, Formed

©NORDSON CORPORATION 1989 All Rights Reserved

Req•d

Ref

1 1 1 1

1

2 2 1 1

1 1 2 1 1

1 1 1 1 1 2 4 1 1 3

Pub. No. 107 955A

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& ~ 4 -~ ~ ! 10 I

Pub. No. 107 955A

Minimum Cavity Gun

211---~

Figure 5-5- Minimum Cavity Module

@NORDSON CORPORATION 1989 All Rights Reserved

Manual42 ·38 Page 5-1 1

Issued 3/89

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Manual 42-38 Page 5-12

Two Orifice Nozzle

Angle Orifice Diameter, Part No. de g. in. (mm)

107 646 70 .012 (.30) 107 669 24 .012 (.30) 107 656 16 .012 (.30) 107 662 45 .012 (.30) 107 649 45 .014 (.36) 107 650 45 .016 (.41) 107651 45 .018 (.46) 107 647 45 .020 (.51)

Minimum Cavity Gun

Three Orifice Nozzle

Angle Orifice Diameter, Part No. de g. in. (mm)

107 671 22 .012 (.30) 107 664 45 .012 (.30) 107 670 45 .016 (.41) 107 666 45 .018 (.46) 107 668 45 .020 (.51)

Four Orifice Nozzle go· Single Orifice Nozzle

Angle Orifice Diameter, Part No. A B in. (mm)

107 663 107 658 107 667 107 657 107 661

Issued 3/89

35 76 35 76 35 76 35 76 35 76

. 012 (.30)

.014 (.36)

.016 (.41)

.018 ( .46)

.020 (.51)

Part No .

107 536 107 537 107 540 107 541 107 542 107 543 107 544 107 545 107 546

©NORDSON CORPORATION 1989 All Rights Reserved

Orifice Diameter, inch

.008

.010

.012

.014

.016

.018

.020

.024

.028

Pub. No. 107 955A

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Minimum Cavity Gun

Recommended Spare Parts List (H200MCT Guns)

Part Number

940 111 981 171 981 580 274 783 945 032 107 578

*

Description

0-ring, Viton, 0.31 in. ID x 0.44 in. OD Screw, Socket Head, 10-32 x 1.25 in . Screw, Fil Hd, 6-32 x 1.25 in. Kit, RTD Replacement 0-ring, Viton, 0.38 in. Tube Module Cartridge, Heater

Manual 42-38 Page 5-13

Req'd

8 4 4 1 2

1

*The cart ridge heater required varies from gun to gun. See the parts lis t of the standard T gun in question for the part number of the heater.

Pub. No. 107 955A ©NORDSON CORPORATION 1989 All Rights Reserved

Issued 3189

Page 32: Technical Manual Part 1 07 955A - Nordsonemanuals.nordson.com/adhesives/English_Manuals/107955.pdf · 5. Remove all jewelry (rings, watches, etc.) before servicing equip ment. 6

Manual 42-38 Page 5-14

Issued 3/89

Minimum Cavity Gun

This Page Intentionally Left Blank

©NORDSON CORPORATION 1989 All Rights Reserved

Pub. No. 107 955A