wi natural gas for transportation roundtable - cummins npower presentation

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May,19,2014 Wisconsin Clean Cities Natural Gas Roundtable

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David Vercauteren, Cummins NPower presents at the Natural Gas for Transportation Roundtable on Monday, May 19, 2014 in Oshkosh, WI.

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Page 1: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

May,19,2014

Wisconsin Clean

Cities Natural Gas

Roundtable

Page 2: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Overview

Market Drivers For CNG

Product Offerings

Applications

OEM Availability

2

Page 3: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Heavy Duty Market – Primary Drivers

Economics

• Natural Gas costs 30-50% less than diesel

• Fuel use reduces payback

Energy Policy

• Abundant domestic supply of natural gas in North America

• Reduce crude oil imports

Environment

• Reduce GHG emissions

• Reduced engine noise

• Simple Aftertreatment

3

Large oil and gas

producers

o Investing in CNG

and LNG

production

Truck OEM’s and Fuel

Providers

oExpanding product

offering

oBuilding infrastructure

Fleets

oTesting NG vehicles

oLooking to innovate

the business model

The market is moving….

Page 4: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Natural gas is significantly less expensive than crude oil and the gap is growing.

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Ene

rgy

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ce in

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lio

ns

of B

TUs

Jan 1997 - Mar 2012

Natural Gas and Crude Oil Spot Prices

Natural Gas Henry Hub Spot Price

Crude Oil Cushing Spot Price

85%

Less

Source: U.S. EIA (March 2012).

Page 5: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Source: U.S. DOE / Clean Cities Alternative Fuel Price Report (April 2013).

Natural Gas commodity prices ~40% price advantage at the retail pump

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CN

G (

DG

E)

LN

G (

DG

E)

Die

sel

U.S. Average Retail Price (DGE)

Page 6: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

CNG (DGE) Price Difference by State

Page 7: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Future regulations focus = CO2How Big is a Ton of CO2?

One CNG Transit bus reduces CO2 by over 90 trailers full per year.

Page 8: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

•6.7 Liter

•SEGR

•2015 launch

•8.9 Liter

•SEGR

•250-320 hp

•660-1000 lb/ft

ISB6.7 G ISL G

Cummins Westport NG Engines

•11.9 Liter

•SEGR

•320-400 hp

•1150-1450 lb/ft

•2013 launch

ISX12 G ISX15 G

• 15 Liter

•SEGR

•Spark Ignited

•400 -? HP

•1450 -1750 lb/ft

•2015 launch

Page 9: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

CWI – Technology Strategy

Cooled Exhaust Gas Recirculation (CEGR)

Stoichiometric Combustion

Spark Ignition

Three Way Catalyst (TWC)

9

Cummins

CumminsEmission Solutions

Cummins Westport

Cummins Westport

Page 10: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Reduced Noise

ISL G is 5.5 decibels

quieter at peak torque

and load

ISL G is 9.9

decibels quieter

at Idle/no load

Spark ignition provides

quiet operation

Communities notice the

natural gas noise

advantage.

ONE Diesel engine idling is

louder than TEN natural

gas engines idling together

* ISX12 G Noise Data TBA

*

Page 11: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Fuel

Module

Engine Control

Module

Ignition Control

Module

EGR

ValveWastegate

Turbo

Coil on Plug

Ignition

4 Valve Cylinder

Head

Page 12: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

2013 Natural Gas Engine Key Product Attributes

– 4 cycle, spark ignited, in-line 6 cylinder, turbocharged, CAC

– Displacement – 11.9 litres (726.2 cu in)

– Peak rating: 400 hp, 1450 lb-ft

– EPA/CARB certified at or below EPA10 emission levels

– Dedicated natural gas engine

• Will operate on CNG or LNG

• Capable of using up to 100% Biomethane

– Three Way Catalyst after-treatment

– Engine braking

– Manual/Automatic Transmission capable

Page 13: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Differences: ISX12 diesel and ISX12 G natural gas Ratings

– ISX12 HP: 310 - 425 hp

Torque: 1,150 – 1,650 lb-ft

– ISX12 G HP: 320 - 400 hp

Torque: 1,150 – 1,450 lb-ft

Torque at Idle

– ISX12 800 lb-ft

– ISX12 G 700 lb-ft

Aftertreatment

– ISX12 DPF + SCR

– ISX12 G Three Way Catalyst

Engine brake performance

– ISX12 Optional – 380 HP @ 2100 rpm

– ISX12 G Optional – 240 HP @ 2100 rpm

» Reduced due to lower compression ratio

Page 14: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

The Right Applications

ISX12 G

– Heavy Duty Engine

– Regional haul

– Vocational

– Up to 80,000 lb GVW

– Any natural gas application

exceeding 60,000 miles per year

Page 15: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Truck Engine Ratings

Model Advertised Horsepower (kW) Peak Torque lb-ft (Nm) @ rpm

ISX12 G 400 400 (298) 1450 (1966) @ 1200

ISX12 G 385 385 (287) 1350 (1830) @ 1200

ISX12 G 350 350 (261) 1450 (1966) @ 1200

ISX12 G 330 330 (246) 1250 (1695) @ 1200

ISX12 G 320 320 (239) 1150 (1559) @ 1200

Page 16: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Refuse Engine Ratings

Model Advertised Horsepower (kW) Peak Torque lb-ft (Nm) @ rpm

ISX12 G 350R 350 (261) 1450 (1966) @ 1200

ISX12 G 350R 350 (261) 1350 (1830) @ 1200

ISX12 G 330R 330 (246) 1250 (1695) @ 1200

ISX12 G 320R 320 (239) 1150 (1559) @ 1200

Page 17: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Normal Duty TruckISX12 G Maintenance Intervals

Note:

Normal Duty Truck, 45 mph

Average Speed *

Hours Miles Kilometers Months

Spin-on Fuel Filter Daily Check

Oil & Filter* 400 18,000 30,000 6

Spin-on Fuel Filter* 1,000 45,000 72,300 12

Coolant Filter** 1,500 67,500 108,500 12

Spark Plugs* 1,500 67,500 108,500 12

Overhead Adjustment* 1,500 67,500 108,500 12

Engine Brake (Adjust) 6,000 270,000 435,000 24

Standard Coolant 6,000 270,000 435,000 24

Air Cleaner/Element Follow vehicle manufacturers published recommendations

Intervals for normal duty - must be reduced for lower average speeds/duty cycles.

Default interval is the hours stated. Interval is whichever comes first – hours, miles or time.

Refer to Owners Manual for complete details on Maintenance Intervals.

* Assuming normal duty cycle/based on 45 mph average speed.

Spark plug interval and overhead adjustment must be reduced for slower speed applications.

** Do not change if SCA above 3

Page 18: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Fuel

Module

EGR

Valve

Wastegate

Turbo

Coil on Plug

Ignition

2 Valve Cylinder

Head

Engine Control

Module

Ignition Control

Module

Page 19: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

What is the Same Between ISL9 & ISL G?

Major Engine Components & Technology

– Block, crankshaft, main bearing, piston rods

– Over 80% parts commonality

– Cooled EGR

500 hour Maintenance Interval

Parts, Service, Training, Warranty

– Cummins Distributor Network

320, 300, 280, 260 and 250 HP rating

Compatible w/ Cummins Diagnostic Tools

– Insite

– QuickServe Online

19

Page 20: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

What is Different Between ISL9 & ISL G?

Cylinder Head 2 Valve 4 Valve

Ignition Spark Ignition (spark plugs) Compression Ignition

Fuel System Intake Manifold Common Rail

Aftertreatment Three way catalyst Particulate Filter + SCR

Compression

Ratio12:1 16.6:1

Maintenance Cost

Cost of maintenance related to ignition and overhead valve

adjustments adds incremental maintenance cost for the ISL G

versus ISL9. This cost is typically more than offset by fuel cost

savings with natural gas.

Lubricating OilNatural gas engines require a specific oil that meets Cummins

specification CES 20074

Noise Natural gas engines are up to 10db quieter at idle

20

Page 21: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

ISL G: The Right Applications

Medium Duty Market

– Refuse / Dump / Mixer

– Transit and School Bus

– Pickup and Delivery Truck

– Medium Duty Specialty Vehicles (street

sweeper, yard spotter, etc…)

Heavy Duty Market

– Up to 66,000 lbs GVW

– Less Than Truck Load (LTL) applications

– Regional / Bulk Haul applications

21

Page 22: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Truck Engine Ratings

Model Advertised Horsepower (kW) Peak Torque lb-ft (Nm) @ rpm

ISL G 320 320 (239) 1000 (1356) @ 1300

ISL G 300 300 (224) 860 (1166) @ 1300

ISL G 280 280 (209) 900 (1220) @ 1300

ISL G 260 260 (194) 660 (895) @ 1200

ISL G 250 250 (186) 730 (990) @ 1200

Page 23: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Refuse Engine Ratings

Model Advertised Horsepower (kW) Peak Torque lb-ft (Nm) @ rpm

ISL G 320 320 (239) 1000 (1356) @ 1300

ISL G 300 300 (224) 860 (1166) @ 1300

Page 24: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

ISL G Maintenance Intervals – Truck <66,000 lbs

Normal Duty Truck

(<66,000 lbs)Hours Miles Kilometers Months

Check CAC cooler, piping

and Air Cleaner250 7500 12,000 3

Oil & Filter* 500 15,000 24,000 6

Coolant Filter** None¹ None¹ None¹ None¹

Spin-on Fuel Filter 1,000 30,000 48,000 12

Spark Plugs 1,500 45,000 72,000 18

Standard Coolant 2,000 60,000 96,000 24

Overhead Adjustment*** 2,000 60,000 96,000 24

Air Cleaner/Element Follow vehicle manufacturers published recommendations

24

• Distance intervals will increase or decrease based on average speeds.

• The default interval is the hours shown. Perform maintenance at hours, distance, or months indicated, whichever comes first

• A service interval distance reduction exists in severe duty applications (>66,000 lbs)

• Refer to the Owners Manual for complete details on Maintenance Intervals

¹ If the engine is equipped with an optional coolant filter, the coolant filter will need to be replaced at the same intervals as the oil filter.

Regardless of whether the engine is or is not equipped with a coolant filter, SCA/DCA additive levels must be checked according to the

interval listed in the Owners Manual.

* Assuming truck is normal duty cycle @ 30 mph avg. speed.

* Use Natural Gas Engine Oil (CES20074)

*** Do not change if SCA above 3

*** Initial Overhead Adjustment at 1,000 hours/15,000 miles/12 months

Page 25: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

ISL G Maintenance Intervals - Transit

Urban Transit / Shuttle

applicationHours Miles Kilometers Months

Check CAC cooler, piping

and Air Cleaner250 3,750 6,000 3

Oil & Filter* 500 7,500 12,000 6

Coolant Filter** None¹ None¹ None¹ None¹

Spin-on Fuel Filter 1,000 15,000 24,000 12

Spark Plugs 1,500 22,500 36,000 18

Standard Coolant 2,000 30,000 48,000 24

Overhead Adjustment*** 2,000 30,000 48,000 24

Air Cleaner/Element Follow vehicle manufacturers published recommendations

• Distance intervals will increase or decrease based on average speeds.

• The default interval is the hours shown. Perform maintenance at hours, distance, or months indicated, whichever comes first

• Refer to the Owners Manual for complete details on Maintenance Intervals

¹ If the engine is equipped with an optional coolant filter, the coolant filter will need to be replaced at the same intervals as the oil filter.

Regardless of whether the engine is or is not equipped with a coolant filter, SCA/DCA additive levels must be checked according to the

interval listed in the Owners Manual.

* Assuming normal duty cycle/based on 15 mph average speed.

** Do not change if SCA above 3

*** Initial Overhead Adjustment at 1,000 hours/15,000 miles/12 months

Page 26: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

ISL G Maintenance Intervals - Refuse

Refuse Truck Hours Miles Kilometers Months

Check CAC cooler,

piping and Air Cleaner250 3,000 5,000 3

Oil & Filter* 500 6,000 10,000 6

Coolant Filter** None¹ None¹ None¹ None¹

Spin-on Fuel Filter 1,000 12,000 20,000 12

Spark Plugs 1,500 18,000 30,000 18

Standard Coolant 2,000 24,000 40,000 24

Overhead Adjustment*** 2,000 24,000 40,000 24

Air Cleaner/Element Follow vehicle manufacturers published recommendations

• Distance intervals will increase or decrease based on average speeds.

• The default interval is the hours shown. Perform maintenance at hours, distance, or months indicated, whichever comes first

• Refer to the Owners Manual for complete details on Maintenance Intervals

¹ If the engine is equipped with an optional coolant filter, the coolant filter will need to be replaced at the same intervals as the oil filter. Regardless of

whether the engine is or is not equipped with a coolant filter, SCA/DCA additive levels must be checked according to the interval listed in the Owners

Manual.

* Assuming normal duty cycle/based on 12 mph average speed.

** Do not change if SCA above 3

*** Initial Overhead Adjustment at 1,000 hours.

Page 27: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

New 6.7 Litre Natural Gas Engine

Target Markets:

– School Bus, Medium-Duty

Truck and Vocational vehicles

Based on Cummins ISB6.7 diesel

Spark ignited, Stoichiometric EGR

(SEGR) combustion.

Maintenance free three way

catalyst aftertreatment

Dedicated, factory built natural gas

engine.

Fuel can be stored on the vehicle

as CNG or LNG.

Available in 2015

27

2015

Page 28: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

ISL G Availability – Transit Buses

North American CNG Transit Fleets

over

8,000engines in

service

LAMTA, Los Angeles, CA

Boston, MA

OCTA, Orange County, CA

Washington DC

Big Blue Bus, Santa Monica, CA

Dallas, TX

Coast Mountain Bus, Port

Coquitlam, Canada

NY / Long Island Transit, NY San Diego Transit, CA

Foothills Transit, CA RTC Transit, Las Vegas, NV

Fort Worth, TX Santa Clara, CA

Tacoma, WA St. Louis, MO

OEM New Flyer NABI Nova ElDorado Gillig

Model 30/35/40 Low Floor 35/40 Low Floor

60 BRT

2012 EZ Rider II 30/35/40 Low

Floor

Fuel CNG CNG CNG LNG/CNG CNG

Engine ISLG 280 ISLG 280

ISL G 320

ISL G 280 ISLG 280 ISLG 280

Page 29: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

ISL G Availability – COE TrucksOEM AutoCar Mack Peterbilt American

Lafrance

Crane Carrier

Model Xpeditor TerraPro LE

Terra Pro CO

320 Condor LET

Fuel LNG/CNG LNG/CNG LNG/CNG LNG/CNG LNG/CNG

Engine ISLG 320 ISLG 320 ISL G 320 ISL G 320 ISLG 320

.North America Refuse Fleets

City of Los Angeles, CA City of Toronto Miller Waste, Ontario

Republic Service City of Sacramento, CA EMI, Quebec

Specialty Solid Waste Long Island, NY BFI / City of Surrey, BC

City of New York Smithtown, NY

Denver, CO

Ogden, Utah

Waste Management (USA,

Canada)

Violia Environmental

over

4,000engines in

service

Page 30: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

OEM Freightliner Peterbilt Kenworth Volvo Navistar

Model M2 – 112

SD - 114

320

384

365

T800SH

W900S

T440

T470

VNM TranStar

2012

Engine ISLG 320

ISL G 300

ISL G 320 ISLG 320 ISL G 320 ISL G 320

Application 6x4 Tractor

4x2 Tractor

4x2 Truck

6x2 Truck

Vocational

Tractor

Vocational

Mixer

Tractor

Vocational

Mixer

Tractor Tractor

30

Cal Cartage, CA UPS Pac 9

Ryder Trucks

Dillon Transport

Paper Transport

Sysco

Pepsico

Coca Cola

Rush

Waste Management

over

1,500engines in

service

North America Truck Fleets

ISL G Availability – Conventional Trucks

Page 31: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

OEM Availability - Summary

June, 2012

North America

OEM Model Segment ISL G ISX12 G Comments

Freightliner Truck Business Class M2 112 (Class 7/8) MD/HD Truck XApplications: 6X4 Tractor (LNG, CNG),

CNG - 4X2 Tractor, 6X2, 4X2 Truck,

Vocational

Cascadia HD Truck X ISX12 G - Mid 2013

Kenworth W900S MD/HD Truck X X Vocational/Mixer

T440 / T470 MD/HD Truck X Local & regional haul, vocational.

T660 HD Truck X ISX12 G - Mid 2013

Peterbilt Model 384 MD/HD Truck X X Model 384 - Tractor

Model 365 MD/HD Truck X X ISX12 G - Mid 2013

Volvo VNM MD/HD Truck X

VNL HD Truck X ISX12 G - Mid 2013

Mack Pinnacle HD Truck X ISX12 G - Mid 2013

Granite HD Truck X ISX12 G - Mid 2013

International TranStar MD/HD Truck X New 2012

American LaFrance Condor Refuse X

AutoCar ACX Refuse X X ISX12 G - Mid 2013

Crane Carrier LCF Refuse X

Peterbilt 320 Refuse X X ISX12 G - Mid 2013

Mack TerraPro Low Entry Refuse X

Mack TerraPro Cab Over Refuse X

NABI 35 LFW/40 LFW/60 BRT Urban Bus X

New Flyer 30 LF/35 LF/40 LF Urban Bus X

Orion Orion V HF/Orion VII LF Urban Bus X

Foton City - L40 CNG Urban Bus X

Gillig LF Urban Bus X New 2011

MCI Commuter Coach 40/45 Motor Coach X New 2011

DesignLine Commuter Coach 40/45 Motor Coach X New 2012

El Dorado National Axess/E-Z Rider II/Transmark RE/XHF Shuttle X

Blue Bird All American School Bus X

Thomas Bus Saf-T Liner School Bus X

Capacity TJ9000 , TJ5000 Yard Spotter X

AutoCar Xspotter Yard Spotter X

Page 32: WI Natural Gas for Transportation Roundtable - Cummins NPower Presentation

Thank You