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Progress Presentation 1. Team Highlander. Design Problem. Current walker users have trouble getting out of chairs of varying size. The importance of this problem is to come up with a design that allows the user to help themselves up and subsequently assist them in walking. - PowerPoint PPT PresentationTRANSCRIPT
Progress Presentation 1Team Highlander
Design ProblemCurrent walker users have trouble getting
out of chairs of varying size.The importance of this problem is to come up
with a design that allows the user to help themselves up and subsequently assist them in walking.
The motivation of this project is to give people with motor disabilities the sense of independence in their mobility.
Challenges & OpportunitiesMaintain high level of safety.Ergonomic, mobile and compact design.Eliminate the use of motors for functionality.Design of the frame to accommodate user
weight, stability and lift functions.Opportunity to conquer these challenges and
create a unique design that satisfies the user to the fullest extent, giving them a sense of self sufficiency.
Design SpecificationsCapacity – support up to 300 lbsWeight – approximately 10 lbsCompact – ability to be collapsed and storedPrice – mid range/affordable; ~$200Material – aluminum; light weight; available;
easily machinedReliability – 95% reliableSafety – high priorityDimensions – approximately 17x22x33 in.
(DxWxH)
Concept Selection & Justification
Second Level Evaluation Matrix
Design Concepts
Concept 1 (Break-A-Leg)
Pros Functional grip and has
handbrakesCollapses to manageable
heightEasy to use
ConsStructural stabilitySource of actuating
force
Concept 2 (Metamorphosis)
Pros Button actuatedHigh adaptabilityVertical lift assistance
ConsLengthy operationToo many mechanical
parts
Concept 3 (Show Stopper)
Pros Provides lift supportCounterbalanceRetractable
ConsRequires space
directly below userCounterbalance
stability
FRDPARRC ChartFunctional Requirements Design Parameters Analysis References Risk Counter-measures
Lifting aid
Sliding handles Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks; Handles will slide back in during use; Handles will not be rigid enough to support weight; Motor controlled sliding;
Retractable handles Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks; Not robust; Weak joints; Adjust frame to support more stress on joints
Retractable supports Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks; Cannot be used in an area without space beneath; Make position of supports adjustible/use internal counterweights
Enveloping design Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks; Cannot be used with a couch; Possible injury when contracting the frame again; Make contraction of frame a slow process
Spring supported handles Statics; Def Bods; FEA; Machine Design COE 2001/3001 Textbook; Solidworks; Injury from misuse Use springs that won't cause bodily harm from too much strength
Lift design (motor powered) Statics; Def Bods; Dynamics; FEA COE 2001/3001 Textbook; Solidworks; High complexity; High cost; Implement as modular a design as possible
Collapsing design (motor powered) Statics; Def Bods; Dynamics; FEA COE 2001/3001 Textbook; Solidworks; High complexity; High cost; Implement as modular a design as possible
Support during useStandard frame
Statics; Def Bods; FEACOE 2001/3001 Textbook; Solidworks; material wearing out Use a higher grade material
X-shaped frameStatics; Def Bods; FEA
COE 2001/3001 Textbook; Solidworks; Not easily stowed; Use a higher grade material
SafetyElectronics to control design partitions
Systems & ControlsME 3015 Textbook Short circuit; Reliable electronics
Sensors Systems & Controls ME 3015 Textbook Limited line of sight Place in area with good line of sight
Hand brakes for wheels Friction analysis Injury from misuse Easy to use handbrakes
Meets/exceeds industry standards Industry regulations N/A Federal Government Injury from substandard construction Standards Training
AccessoriesRemovable tray Static/Dynamics Statics/Dynamics textbook tray wearing out High grade material
Hooks to hang things Static/Dynamics Statics/Dynamics textbook hooks crack over time High grade material
Weight balance
shifting fluid Fluid Mechanics Fluid Mechanic textbook fluid descreasing over time ability to replace fluidshifting weight by springs Machine Design Machine Design textbook Spring losening over time ability to replace springs
motorized weight distribution Static/Deformable bodies/dynamics COE 2001/3001/ Dynamics Textbook complexity Use few motors
Lifting technique
Horizontal pull Static/Dynamics Statics/Dynamics textbook Counter weight issues Heavy frame
Vertical pull Static/Dynamics Statics/Dynamics textbook Counter weight issues Heavy frame
Vertical push Static/Dynamics Statics/Dynamics textbook Counter weight issues Heavy frame
PortabilityHorizontal collapse Static/Dynamics Statics/Dynamics textbook Robustness Use a higher grade material
Vertical leg adjustment Static/Dynamics Statics/Dynamics textbook Robustness Use a higher grade material
Within Budget$500 Manufacturing/testing cost/FEA Material pricing few customers lower cost of material
~$100 product price Manufacturing/testing cost/FEA Material pricing few customers lower cost of material
Ease of use
Simple design Few parts CAD break down of parts use few partsUse of buttons Electronics Circuits Textbook over voltage check spec on voltage use
Lightweight ~7 lbs Material science Material science textbook heavy product hard to move use light weight material
Ease of ManufacturingAluminum Manufacturing and production analysis/FEA Manufacturing book low safety factor use a higher grade material
Carbon CeraminsManufacturing and production analysis/FEA
Manufacturing booklow safety factor use a higher grade material
Functional Requirements – Lifting Aid
Functional Requirements Design Parameters Analysis References Risk Counter-measures
Lifting aid
Sliding handles Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks;
Handles will slide back in during use; Handles will not be rigid enough to
support weight;
Actuated sliding handles;
Retractable handles Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks; Not robust; Weak joints; Adjust frame to support
more stress on joints
Retractable supports Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks;
Possible retraction during use
Reliable mechanism designed to prevent
accidental support retraction.
Enveloping design Statics; Def Bods; FEA COE 2001/3001 Textbook; Solidworks;
Possible injury when contracting the frame
again;
Make contraction of frame a slow process; Design with
smooth edges to avoid bodily harm;
Spring supported handles Statics; Def Bods; FEA; Machine Design
COE 2001/3001 Textbook; Solidworks; Injury from misuse
Use springs that won't cause bodily harm from too much
strength
Lift design Statics; Def Bods; Dynamics; FEA
COE 2001/3001 Textbook; Solidworks;
Unwanted actuation; Inury during lifting operation;
Reliable mechanism designed to prevent
unwanted actuation; Slow actuation process;
Collapsing design (Break-A-Leg) Statics; Def Bods; Dynamics; FEA
COE 2001/3001 Textbook; Solidworks;
Collapse during use; Joint failure; Injury from hinge;
Good statics analysis; Testing;
Existing Products
Product 1-The Original Lift Walker
SimilaritiesLifts user from a sitting
position to a standing position
Can be used as a walker
DifferencesVery expensivePrimary use is for
hospitals and patients with disabilities as opposed to the average daily user
Straps and harnesses are used
Shape
DescriptionA walker primarily used for therapy designed to improve a user’s “strength, balance and coordination.” It utilizes a hydraulic lifting operation that adjusts for a user’s weight and can lift a user from a sitting position. Straps and harnesses may also be used for extra support during lifting operation.
Product 2- Hugo 4.0 Elite Rolling Walker
DescriptionIt’s a walker with large wheels on it for ease of movement. It comes with a storage pouch and a seat. Another storage compartment is located underneath the seat. Features hand brakes and can be collapsed for easy transport.
SimilaritiesWheelsHand brakes
Differences It lacks ability to aid
user in rising from chair
Does not adjust width for adaptability
Applicable Patents
Patent 1-Motorized WalkerPat No. 5168947 Date: 12/08/1992
A motorized walker includes a base upon which a person can stand, with wheels on the base for rollably supporting the base.
Variable speed reversible electric motors are provided for driving the wheels.
Difference: Does not assist in stand-up process.
Similarity: Utilizes motors to help drive walker
Patent 2- Walker release button Patent No. 5255696 Date: 10/26/1993
Manufacturer: Diamond Medical Equipment Corp. (Mount Vernon, NY)
A collapsible walker for elderly and disabled persons including first and second U-shape side frames which are pivotal relative to a front frame, enabling the walker to be collapsed substantially flat.
A pushbutton on the sleeve permits disengaging the detent from the catch slot.
Difference: Does not assist stand-up process
Similarity: Push Button
Patent ClaimsThe device assists user in
walking and rising from a seated position by transferring the center of gravity to a location over the user’s feet.
Mechanical advantage from the device provides lift assistance to the user – no external energy is used in the lifting process.
The device accomplishes the center of gravity transfer by altering its geometry to more effectively capitalize on the strength of its user.
Schedule
Market Research PlanContinued product researchTalk to companies that manufacture and
design walkersNova, Medline, Hugo, Carex, Invacare and
MabisTalk to assisted living employees and
residentsBrighton Gardens of Buckhead, Atria Buckead,
Delmar Gardens of Gwinnett, The Arbor Company
ConclusionSchedule has been established for task
management. Three concepts have been selected to make
up the final design proposed.Evaluation criteria have been used to assess
the strengths and weaknesses of each design.Patent/Product research has been conducted.Market research needs to be completed.CAD and manufacturing analysis is
scheduled.Final design and prototyping will commence.
Thank you
Any Questions?